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NASA NTRS1998

Creep Life of Ceramic Components Using a Finite-Element-Based Integrated Design Program (CARES/CREEP)

The desirable properties of ceramics at high temperatures have generated interest in their use for structural applications such as in advanced turbine systems. Design lives for such systems can exceed 10,000 hours. The long life requirement necessitates subjecting the components to relatively low stresses. The combination of high temperatures and low stresses typically places failure for monolithic ceramics in the creep regime. The objective of this paper is to present a design methodology for predicting the lifetimes of structural components subjected to creep rupture conditions. This methodology utilized commercially available finite element packages and takes into account the time-varying creep strain distributions (stress relaxation). The creep life of a component is discretized into short time steps, during which the stress and strain distributions are assumed constant. The damage is calculated for each time step based on a modified Monkman-Grant creep rupture criterion. Failure is assumed to occur when the normalized accumulated damage at any point in the component is greater than or equal to unity. The corresponding time will be the creep rupture life for that component. Examples are chosen to demonstrate the CARES/CREEP (Ceramics Analysis and Reliability Evaluation of Structures/CREEP) integrated design programs, which is written for the ANSYS finite element package. Depending on the component size and loading conditions, it was found that in real structures one of two competing failure modes (creep or slow crack growth) will dominate. Applications to benechmark problems and engine components are included.

Gyekenyesi, J. P.↗

NASA NTRS2016

Revisiting of Multiscale Static Analysis of Notched Laminates Using the Generalized Method of Cells

Composite material systems generally exhibit a range of behavior on different length scales (from constituent level to macro); therefore, a multiscale framework is beneficial for the design and engineering of these material systems. The complex nature of the observed composite failure during experiments suggests the need for a three-dimensional (3D) multiscale model to attain a reliable prediction. However, the size of a multiscale three-dimensional finite element model can become prohibitively large and computationally costly. Two-dimensional (2D) models are preferred due to computational efficiency, especially if many different configurations have to be analyzed for an in-depth damage tolerance and durability design study. In this study, various 2D and 3D multiscale analyses will be employed to conduct a detailed investigation into the tensile failure of a given multidirectional, notched carbon fiber reinforced polymer laminate. Threedimensional finite element analysis is typically considered more accurate than a 2D finite element model, as compared with experiments. Nevertheless, in the absence of adequate mesh refinement, large differences may be observed between a 2D and 3D analysis, especially for a shear-dominated layup. This observed difference has not been widely addressed in previous literature and is the main focus of this paper.

Materials Engineering↗

NASA NTRS2019

Comparison of Design Tools for Stress Analysis of Adhesively Bonded Joints

Analytical or semi-analytical models for stress analysis have long been a part of initial adhesive bond design and sizing. Even with the rise of general finite element software and methods, these design models have still remained a preferred method for fast and simple joint analysis. While these methods can yield fairly representative results, the models are constructed on the foundation of geometrical and material simplifications or assumptions that allow closed form or semi-closed form solutions. This study outlines the major differences in basic assumptions for three common design software packages under use at NASA, and shows the ramifications these assumptions in a few exemplar bonded joints.

Composites↗

NASA NTRSDate not supplied

Scaling Methodology for Buckling of Composite Conical Shells in Axial Compression

Conical shells are commonly used as structural components for launch vehicles. The axial compression experienced during launch is one of the sizing load cases, because it can lead to loss of stability. As Because experimentally testing these large full-scale structures is cumbersome and expensive, it is studied how reduced-scale shells can be designed such that their buckling behavior is representative of the full-scale scale shell behavior. An analytical, sequential scaling procedure methodology is developed based on the nondimensional governing equations for composite conical shells with a symmetric, balanced layup and negligible flexural anisotropy. The buckling behavior of the shells of different size is compared using linear and nonlinear finite element analyses, and good comparisons . Accurate results are obtained for the considered shells in terms of buckling load, displacement, and mode. The inclusion of a geometric imperfections affects reduces the prediction accuracy, but it does not to the extent that the methodology is no longer valid cause the methodology to fail.

Buckling↗

NASA NTRS1986

The initiation of grain movement by wind

When air blows across the surface of dry, loose sand, a critical shear velocity must be achieved to inititate motion. Since most natural sediments consist of a range of grain sizes, fluid threshold for any sediment cannot really be defined by a finite value but should be viewed as a threshold range which is a function of the mean size, sorting, and packing of the sediment. In order to investigate the initiation of particle movement by wind, a series of wind tunnel tests were carried out on a range of screened sands and commercially available glass beads of differing sizes, sorting, and shape characteristics. In addition, individual samples of the glass beads were mixed to produce rather poorly sorted bimodal distributions. Test results suggest that when velocity is slowly increased over the sediment surface the smaller or more exposed grains are first entrained by the fluid drag of the air either in surface creep or in saltation. As velocity continues to rise, the larger more protected grains may also be moved by fluid drag. The data also indicate that predicted values based on the modified Bagnold equation fall within the range of threshold values defined by the transition section of the grain movement/shear velocity plots. Moreover, the predicted values are very similar to the threshold values derived for the point maximum inflection on the curves.

Nickling, W. G.↗

NASA NTRS1987

The initiation of grain movement by wind

When air blows across the surface of dry, loose sand, a critical shear velocity must be achieved to initiate motion. Since most natural sediments consist of a range of grain sizes, fluid threshold for any sediment cannot really be defined by a finite value but should be viewed as a threshold range which is a function of the mean size, sorting, and packing of the sediment. In order to investigate the initiation of particle movement by wind, a series of wind tunnel tests were carried out on a range of screened sands and commercially available glass beads of differing size, sorting, and shape characteristics. In addition, individual samples of the glass beads were mixed to produce rather poorly sorted bimodal distributions. Test results suggest the when velocity is slowly increased over the sediment surface the smaller or more exposed grains are first engrained by the fluid drag of the air either in surface creep or in saltation. As velocity continues to rise, the larger more protected grains may also be moved by fluid drag. The data also indicate that predicted values based on the modified Bagnold equation fall within the range of threshold values defined by the transition section of the grain movement/shear velocity plots. Moreover, the predicted values are very similar to the threshold values derived for the point maximum inflection on the curves.

Nickling, William G.↗

NASA NTRS1993

Analysis and sizing of Mars aerobrake structure

A cone-sphere aeroshell structure for aerobraking into Martian atmosphere is studied. Using this structural configuration, a space frame load-bearing structure is proposed. To generate this structure efficiently and to perform a variety of studies of several configurations, a mesh generator that utilizes only a few configurational parameters is developed. A finite element analysis program that analyzes space frame structures was developed. A sizing algorithm that arrives at a minimum mass configuration was developed and integrated into the finite element analysis program. A typical 135-ft-diam aerobrake configuration was analyzed and sized. The minimum mass obtained in this study using high modulus graphite/epoxy composite material members is compared with the masses obtained from two other aerobrake structures using lightweight erectable tetrahedral truss and part-spherical truss configurations. Excellent agreement for the minimum mass was obtained with the three different aerobrake structures. Also, the minimum mass using the present structure was obtained when the supports were not at the base but at about 75 percent of the base diameter.

Raju, I. S.↗

NASA NTRS1990

Development and application of a technique for reducing airframe finite element models for dynamics analysis

A computational procedure for the reduction of large finite element models was developed. This procedure is used to obtain a significantly reduced model while retaining the essential global dynamic characteristics of the full-size model. This reduction procedure is applied to the airframe finite element model of AH-64A Attack Helicopter. The resulting reduced model is then validated by application to a vibration reduction study.

Hashemi-Kia, Mostafa↗

NASA NTRS1992

Tension fracture of laminates for transport fuselage. Part 1: Material screening

Transport fuselage structures are designed to contain pressure following a large penetrating damage event. Applications of composites to fuselage structures require a database and supporting analysis on tension damage tolerance. Tests with 430 fracture specimens were used to accomplish the following: (1) identify critical material and laminate variables affecting notch sensitivity; (2) evaluate composite failure criteria; and (3) recommend a screening test method. Variables studied included fiber type, matrix toughness, lamination manufacturing process, and intraply hybridization. The laminates found to have the lowest notch sensitivity were manufactured using automated tow placement. This suggests a possible relationship between the stress distribution and repeatable levels of material inhomogeneity that are larger than found in traditional tape laminates. Laminates with the highest notch sensitivity consisted of toughened matrix materials that were resistant to a splitting phenomena that reduces stress concentrations in major load bearing plies. Parameters for conventional fracture criteria were found to increase with crack length for the smallest notch sizes studied. Most material and laminate combinations followed less than a square root singularity for the largest crack sizes studied. Specimen geometry, notch type, and notch size were evaluated in developing a screening test procedure. Traitional methods of correcting for specimen finite width were found to be lacking. Results indicate that a range of notch sizes must be tested to determine notch sensitivity. Data for a single small notch size (0.25 in. diameter) was found to give no indication of the sensitivity of a particular material and laminate layup to larger notch sizes.

Walker, T. H.↗

NASA NTRS1997

Structural Analysis and Design Software

Collier Research and Development Corporation received a one-of-a-kind computer code for designing exotic hypersonic aircraft called ST-SIZE in the first ever Langley Research Center software copyright license agreement. Collier transformed the NASA computer code into a commercial software package called HyperSizer, which integrates with other Finite Element Modeling and Finite Analysis private-sector structural analysis program. ST-SIZE was chiefly conceived as a means to improve and speed the structural design of a future aerospace plane for Langley Hypersonic Vehicles Office. Including the NASA computer code into HyperSizer has enabled the company to also apply the software to applications other than aerospace, including improved design and construction for offices, marine structures, cargo containers, commercial and military aircraft, rail cars, and a host of everyday consumer products.

Source record↗

NASA NTRS2003

Efficient, Multi-Scale Designs Take Flight

Engineers can solve aerospace design problems faster and more efficiently with a versatile software product that performs automated structural analysis and sizing optimization. Collier Research Corporation's HyperSizer Structural Sizing Software is a design, analysis, and documentation tool that increases productivity and standardization for a design team. Based on established aerospace structural methods for strength, stability, and stiffness, HyperSizer can be used all the way from the conceptual design to in service support. The software originated from NASA s efforts to automate its capability to perform aircraft strength analyses, structural sizing, and weight prediction and reduction. With a strategy to combine finite element analysis with an automated design procedure, NASA s Langley Research Center led the development of a software code known as ST-SIZE from 1988 to 1995. Collier Research employees were principal developers of the code along with Langley researchers. The code evolved into one that could analyze the strength and stability of stiffened panels constructed of any material, including light-weight, fiber-reinforced composites.

Source record↗

NASA NTRS1981

Effect of zone size on the convergence of exact solutions for diffusion in single phase systems with planar, cylindrical or spherical geometry

Exact solutions for diffusion in single phase binary alloy systems with constant diffusion coefficient and zero-flux boundary condition have been evaluated to establish the optimum zone size of applicability. Planar, cylindrical and spherical interface geometry, and finite, singly infinite, and doubly infinite systems are treated. Two solutions are presented for each geometry, one well suited to short diffusion times, and one to long times. The effect of zone-size on the convergence of these solutions is discussed. A generalized form of the diffusion solution for doubly infinite systems is proposed.

Unnam, J.↗

NASA NTRS1992

Preliminary structural sizing of a Mach 3.0 high-speed civil transport model

An analysis has been performed pertaining to the structural resizing of a candidate Mach 3.0 High Speed Civil Transport (HSCT) conceptual design using a computer program called EZDESIT. EZDESIT is a computer program which integrates the PATRAN finite element modeling program to the COMET finite element analysis program for the purpose of calculating element sizes or cross sectional dimensions. The purpose of the present report is to document the procedure used in accomplishing the preliminary structural sizing and to present the corresponding results.

Blackburn, Charles L.↗

NASA NTRS2017

A Numerical Study on the Edgewise Compression Strength of Sandwich Structures with Facesheet-Core Disbonds

Damage tolerant design approaches require determination of critical damage modes and flaw sizes in order to establish nondestructive evaluation detection requirements. A finite element model is developed to assess the effect of circular facesheet-core disbonds on the strength of sandwich specimens subjected to edgewise compressive loads for the purpose of predicting the critical flaw size for a variety of design parameters. Postbuckling analyses are conducted in which an initial imperfection is seeded using results from a linear buckling analysis. Both the virtual crack closure technique (VCCT) and cohesive elements are considered for modeling disbond growth. Predictions from analyses using the VCCT and analyses using cohesive elements are in good correlation. A series of parametric analyses are conducted to investigate the effect of core thickness and material, facesheet layup, facesheet-core interface properties, and curvature on the criticality of facesheet-core disbonds of various sizes. The results from these analyses provide a basis for determining the critical flaw size for facesheet-core disbonds subjected to edgewise compression loads and, therefore, nondestructive evaluation flaw detection requirements for this configuration.

Bergan, Andrew C.↗

NASA NTRS1981

Finite element thermal analysis of convectively-cooled aircraft structures

The design complexity and size of convectively-cooled engine and airframe structures for hypersonic transports necessitate the use of large general purpose computer programs for both thermal and structural analyses. Generally thermal analyses are based on the lumped-parameter finite difference technique, and structural analyses are based on the finite element technique. Differences in these techniques make it difficult to achieve an efficient interface. It appears, therefore, desirable to conduct an integrated analysis based on a common technique. A summary is provided of efforts by NASA concerned with the development of an integrated thermal structural analysis capability using the finite element method. Particular attention is given to the development of conduction/forced-convection finite element methodology and applications which illustrate the capabilities of the developed concepts.

Wieting, A. R.↗

NASA NTRS1992

Experimental study of controlled tip disturbance effect on flow asymmetry

The effect on the asymmetric mean flow observed on pointed bodies of revolution at incidence of changing the size and location of a controlled disturbance as well as changes in angle of attack and flow conditions are evaluated experimentally. Flow visualization and side-force measurements are carried out for a generic ogive-cylinder body inclined at high angle of attack in a low-speed wind tunnel. For all angles of attack tested (30-60 deg), minute changes in the size or location of the controlled disturbance result in finite changes in the asymmetric flow field, even to the extent of reversing the sign of the side force or becoming almost symmetric. The process is reversible; returning the wire to an original position likewise restores the corresponding flow field and mean side force. The variation of side force with continuous variation of a perturbation's size or location remains continuous and single valued, even in the incidence range of 50 to 60 deg, where 'bistable' behavior of the asymmetric flow field is observed.

Degani, David↗

NASA NTRS1988

Predicted and observed effects of stacking sequence and delamination size on instability-related delamination growth

A three-dimensional, geometrically nonlinear finite element analysis was used to calculate strain-energy release rate distributions for several laminates which exhibited instability-related delamination growth. Two stacking sequences, (0/90/90/0)6 and (90/0/0/90)6 were considered. The specimens were fabricated with a double layer of 0.013 mm Kapton film located between the fourth and fifth plies, thereby simulating a delamination. Initial delamination sizes were 30, 40, or 60 mm in diameter. The static strain corresponding to delamination growth was determined experimentally. Comparison of the analytical and experimental results indicated that delamination growth was governed by the magnitude of GI.

Whitcomb, John D.↗

NASA NTRS1977

The correlation function for density perturbations in an expanding universe. I - Linear theory

The evolution of the two-point correlation function for adiabatic density perturbations in the early universe is studied. Analytical solutions are obtained for the evolution of linearized spherically symmetric adiabatic density perturbations and the two-point correlation function for these perturbations in the radiation-dominated portion of the early universe. The results are then extended to the regime after decoupling. It is found that: (1) adiabatic spherically symmetric perturbations comparable in scale with the maximum Jeans length would survive the radiation-dominated regime; (2) irregular fluctuations are smoothed out up to the scale of the maximum Jeans length in the radiation era, but regular fluctuations might survive on smaller scales; (3) in general, the only surviving structures for irregularly shaped adiabatic density perturbations of arbitrary but finite scale in the radiation regime are the size of or larger than the maximum Jeans length in that regime; (4) infinite plane waves with a wavelength smaller than the maximum Jeans length but larger than the critical dissipative damping scale could survive the radiation regime; and (5) black holes would also survive the radiation regime and might accrete sufficient mass after decoupling to nucleate the formation of galaxies.

Mcclelland, J.↗