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DOE OSTI2026

FY25 Electric Grid Security Annual Report

Sandia’s Electric Grid Security program advances a national vision of energy dominance and accessibility, while applying our national security -emphasis on ensuring of a secure, resilient, and affordable electric system for all users. Our achievements reflect a strategic approach combining technology development; modeling, simulation, and data analytics; and partnered demonstrations and outreach to further the adoption of advanced grid and storage technologies. Our FY25 efforts leverage the strengths of our partnerships—spanning Sandia’s core science and technology competencies as well as external technology leaders—to develop the solutions today which enable the grid of tomorrow. Key accomplishments in this report that support our strategy span our technical program areas and include: • New open-source analytical tools for systems -level planning and optimization, including significant advances to the QuESt analytical environment; • Further advancement of artificial intelligence and machine learning to enhanced grid operations and planning as we rise to the challenge of new large loads; • Development of solid-state power conversion technologies and a new medium-voltage research lab; • New technologies to assess wildfire vulnerabilities and mitigate potential impacts; • Advanced applications of new cybersecurity technologies with industry partners; • Contributions to understanding the impacts of electromagnetic pulses and geomagnetic disturbances on grid components; and • Digital twin development for hybrid microgrids with multiple generators, storage, and loads. This report indicates key areas of research and engagement and summarizes the impact of Sandia’s contributions through notable accomplishments, journal publications, patents, and technical conferences and presentations. It is provided with the hope that readers discover ways we can further team to create our modern grid and apply the outcomes of our efforts. The bulk of work described herein is funded by several offices within the U.S. Department of Energy (USDOE), including the Office of Electricity (OE); Cybersecurity, Energy Security, and Emergency Response (CESER); former offices such as the Office of Energy Efficiency and Renewable Energy (EERE), the Grid Deployment Office (GDO), the Office of Clean Energy Demonstrations (OCED), and other key programs at USDOE. As we continue to state in these annual reports, the contributors to our successes are too numerous to name here, though our team wishes to express our deep gratitude to the numerous program and project sponsors at the US Department of Energy, who often function equally as technical collaborators; our many partners in industry, academia, utilities, and other national labs; and fellow researchers and business partners at Sandia whose leadership and creativity have enabled the accomplishments described herein.

24 POWER TRANSMISSION AND DISTRIBUTION↗
NASA NTRS1973

Performance of 30-cm ion thrusters with dished accelerator grids

Thirteen sets of dished accelerator grids were treated on five different 30 cm diameter bombardment thrusters to evaluate the effects of grid geometry variations on thruster discharge chamber performance. The dished grid parameters varied were: grid-to-grid spacing, screen and accelerator grid hole diameter, screen and accelerator open area fraction, compensation for beam divergence losses, and accelerator grid thickness. The effects on discharge chamber performance of main magnetic field changes, magnetic baffle current, cathode pole piece length and cathode position were also investigated.

Rawlin, V. K.↗
NASA NTRS1973

Performance of 30-cm ion thrusters with dished accelerator grids

Thirteen sets of dished accelerator grids were tested on five different 30-cm diameter bombardment thrustors to evaluate the effects of grid geometry variations on thrustor discharge chamber performance. The dished grid parameters varied were: grid-to-grid spacing, screen and accelerator grid hole-diameter, screen and accelerator open area fraction, compensation for beam divergence losses, and accelerator grid thickness. Also investigated were the effects on discharge chamber performance of main magnetic field changes, magnetic baffle current cathode pole piece length and cathode position.

Rawlin, V. K.↗
NASA NTRS1973

Performance of a 15 cm ion thruster with dished grids

Increases in grid perveance through reductions in grid spacings without the attendant tendency toward arcing and shorting between grids at close spacing are shown to be achievable through substitution of higher-perveance dished grids for flat grids. Such dished grids can be spaced more closely than flat grids without exhibiting a propensity for shorting because their thermal warpage characteristics are more uniform and predictable.

Wilbur, P. J.↗
NASA NTRS1975

Auxiliary propulsion thruster performance with ion machined accelerator grids

A substantial improvement in the performance of an 8-centimeter-diameter auxiliary propulsion thruster was achieved by reducing the diameter of the accelerator grid apertures. The accelerator grid hole geometry was defined by ion machining accelerator grids on an 8-centimeter thruster at thrust levels of 2.2, 4.4, and 6.7 millinewtons was (mN). A thruster with an ion machined accelerator grid was operated at a thrust of 4.4 mN for 1000 hours. The discharge propellant utilization was 92% at an eV/ion of 338. Thruster performance and accelerator grid hole geometry was documented as a function of thrust level. It was also determined that the small hole accelerator grid has a very low backstreaming voltage limit. In fact the thruster can be operated with the acclerator grid held at neutralizer tip potential.

Hudson, W. R.↗
NASA NTRS1975

Auxiliary propulsion thruster performance with ion machined accelerator grids

A substantial improvement in the performance of an 8-centimeter-diameter auxiliary propulsion thruster has been achieved by reducing the diameter of the accelerator grid apertures. The accelerator grid hole geometry has been defined by ion machining accelerator grids on an 8-centimeter thruster at thrust levels of 2.2, 4.4, and 6.7 millinewtons (mN). A thruster with an ion machined accelerator grid has been operated at a thrust of 4.4 mN for 1000 hours. The discharge propellant utilization was 92% at an eV/ion of 338. Thruster performance and accelerator grid hole geometry has been documented as a function of thrust level. It was also determined that the small hole accelerator grid has a very low backstreaming voltage limit. In fact the thruster can be operated with the accelerator grid held at neutralizer tip potential.

Hudson, W. R.↗
NASA NTRS1979

Direct control of the grid point distribution in meshes generated by elliptic equations

The generation of computational grids suitable for obtaining accurate numerical solutions to the three-dimensional Navier-Stokes equations is the subject of intensive research. For a wide class of nozzle configurations, a three-dimensional grid can be constructed by a sequence of two-dimensional grids in successive cross-sectional planes. The present paper is concerned with numerical generation of two-dimensional grids. An effective method of interior grid control is presented based on a modified elliptic system containing free parameters. For a simply connected region, the free parameters are computed from the Dirichlet boundary values. The resulting interior grid point distribution is controlled entirely by a priori selection of the grid point distribution along the boundaries of the section.

Middlecoff, J. F.↗
NASA NTRS1979

Theoretical performance of multi-layer grid patterns for solar cells

Multilayer grid patterns consist of fine closely spaced grid lines overlaid by coarser patterns of wider and thicker grid lines to collect the current from the finer grids with low series voltage drop and low active-layer sheet losses. An analytical approach leads to closed form solutions with simple relationships between the power losses in the active layer, in the grid and shadowing losses for optimum design proportions. The results show that multilayer grids, with line thickness equal to line width, greatly reduce losses in cell efficiency under concentration conditions of high current collection. (AlGa)As-pn GaAs cells of areas 1-25 sq cm and sheet resistance 40 ohms/square are considered. Also the performance of a n/p GaAs cell of dimensions 10 x 10 cm is studied. With optimized grid patterns high efficiencies are predicted for large area cells.

Flat, A.↗
NASA NTRS1980

Curvilinear grids for sinuous river channels

In order to effectively analyze the flow in sinuous river channels, a curvilinear grid system was developed for use in the appropriate hydrodynamic code. The CENTERLINE program was designed to generate a two dimensional grid for this purpose. The Cartesian coordinates of a series of points along the boundaries of the sinuous channel represent the primary input to CENTERLINE. The program calculates the location of the river centerline, the distance downstream along the centerline, and both radius of curvature and channel width as a function of such distance downstream. These parameters form the basis for the generation of the curvilinear grid. Based on input values for longitudinal and lateral grid spacing, the corresponding grid system is generated and a file is created containing the appropriate parameters for use in the associated explicit finite difference hydrodynamic programs. Because of the option for a nonuniform grid, grid spacing can be concentrated in areas containing the largest flow gradients.

Tatom, F. B.↗
NASA NTRS1983

Adaptive grids generated by elliptic systems

It is pointed out that a finite difference grid which moves with the solution of the partial differential equation being solved can improve the accuracy and efficiency of a numerical algorithm. This technique is particularly advantageous in the solution of problems involving boundary layers or shocks where a poorly chosen grid may give a numerical solution which is useless because of poor resolution or extreme oscillations. The present investigation is concerned with the development of a scheme which does not excessively distort the grid. The grid generation algorithm is based on the numerical solution of a system of elliptic differential equations. Holst and Brown (1981) have used a preliminary solution to move points on the boundary of the physical region and then resolved the problem on a new grid generated by an elliptic system. In the current investigation, the grid movement and the solution will develop simultaneously. The solution is used to modify the generating equations, thereby controlling the grid point distributions.

Mastin, C. W.↗
NASA NTRS1982

Numerical generation of composite three dimensional grids by quasilinear elliptic systems

A three-dimensional grid generation technique designed to numerically construct a boundary-conforming grid within a three-dimensional region bounded by a closed surface is described. The boundary values are generated numerically by a modified elliptic system and are used to compute grid control parameters that are contained in the elliptic systems. The interior grid distribution is governed by the distribution of points on the boundary as well as by the boundary's geometric shape. The composite three-dimensional grid remains both continuous and smooth across the surface of juncture between any two adjoining subregions. The details of the method and its implementation are presented, displaying numerical results for three-dimensional composite grid for a wing-body combination and surface grids.

Thomas, P. D.↗
NASA NTRS1982

Marching grid generation using parabolic partial differential equations

The feasibility of using parabolic partial differential equations for grid generation is examined. Source terms in the form of a linear interpolation between the current grid and the outer boundary are used in generating a grid for a two-dimensional airfoil flow. Grid generation equations are derived by assuming that grid spacings are locally nonuniform on the computational domain. The grid spacing control method is described in detail, and the local orthogonality of the grid lines is discussed. An O-mesh and an H-mesh generated by the described method are shown.

Nakamura, S.↗
NASA NTRS1982

Noniterative grid generation using parabolic difference equations for fuselage-wing flow calculations

A fast method for generating three-dimensional grids for fuselage-wing transonic flow calculations using parabolic difference equations is described. No iterative scheme is used in the three-dimensional sense; grids are generated from one grid surface to the next starting from the fuselage surface. The computational procedure is similar to the iterative solution of the two-dimensional heat conduction equation. The proposed method is at least 10 times faster than the elliptic grid generation method and has much smaller memory requirements. Results are presented for a fuselage and wing of NACA-0012 section and thickness ratio of 10 percent. Although only H-grids are demonstrated, the present technique should be applicable to C-grids and O-grids in three dimensions.

Nakamura, S.↗
NASA NTRS1985

A Survey of Composite Grid Generation for General Three-dimensional Sections

The generation and use of composite grids for general three-dimensional physical boundary configurations is discussed, and the availability of several codes or procedures is noted. With the composite framework, the physical region is segmented into sub-regions, each bounded by six curved sides, and a grid is generated in each sub-region. These grids may be joined at the interfaces between the sub-regions with various degrees of continuity. This structure allows codes to be constructed to operate on rectangular blocks in computational space, so that existing solution procedures can be readily incorporated in the construction of codes for general configurations. Numerical grid generation is an integral part of the numerical solution of partial differential equations and is one of the pacing items in the development of codes for general configurations. The numerically generated grid frees the computational simulation from restriction to certain boundary shapes and allows general codes to be written in which the boundary shape is specified simply by input. The numerically generated grid allows all computation to be done on a fixed square grid in the computational space, which is always rectangular by construction.

Thompson, J. F.↗
NASA NTRS1987

Grid generation for the solution of partial differential equations

A general survey of grid generators is presented with a concern for understanding why grids are necessary, how they are applied, and how they are generated. After an examination of the need for meshes, the overall applications setting is established with a categorization of the various connectivity patterns. This is split between structured grids and unstructured meshes. Altogether, the categorization establishes the foundation upon which grid generation techniques are developed. The two primary categories are algebraic techniques and partial differential equation techniques. These are each split into basic parts, and accordingly are individually examined in some detail. In the process, the interrelations between the various parts are accented. From the established background in the primary techniques, consideration is shifted to the topic of interactive grid generation and then to adaptive meshes. The setting for adaptivity is established with a suitable means to monitor severe solution behavior. Adaptive grids are considered first and are followed by adaptive triangular meshes. Then the consideration shifts to the temporal coupling between grid generators and PDE-solvers. To conclude, a reflection upon the discussion, herein, is given.

Eiseman, Peter R.↗
NASA NTRS1988

Application of advanced grid generation techniques for flow field computations about complex configurations

In the computation of flowfields about complex configurations, it is very difficult to construct a boundary-fitted coordinate system. An alternative approach is to use several grids at once, each of which is generated independently. This procedure is called the multiple grids or zonal grids approach; its applications are investigated. The method conservative providing conservation of fluxes at grid interfaces. The Euler equations are solved numerically on such grids for various configurations. The numerical scheme used is the finite-volume technique with a three-stage Runge-Kutta time integration. The code is vectorized and programmed to run on the CDC VPS-32 computer. Steady state solutions of the Euler equations are presented and discussed. The solutions include: low speed flow over a sphere, high speed flow over a slender body, supersonic flow through a duct, and supersonic internal/external flow interaction for an aircraft configuration at various angles of attack. The results demonstrate that the multiple grids approach along with the conservative interfacing is capable of computing the flows about the complex configurations where the use of a single grid system is not possible.

Kathong, Monchai↗
NASA NTRS1988

Three-dimensional elliptic grid generation technique with application to turbomachinery cascades

Described is a numerical method for generating 3-D grids for turbomachinery computational fluid dynamic codes. The basic method is general and involves the solution of a quasi-linear elliptic partial differential equation via pointwise relaxation with a local relaxation factor. It allows specification of the grid point distribution on the boundary surfaces, the grid spacing off the boundary surfaces, and the grid orthogonality at the boundary surfaces. A geometry preprocessor constructs the grid point distributions on the boundary surfaces for general turbomachinery cascades. Representative results are shown for a C-grid and an H-grid for a turbine rotor. Two appendices serve as user's manuals for the basic solver and the geometry preprocessor.

Chen, S. C.↗
NASA NTRS1989

Application of a lower-upper implicit scheme and an interactive grid generation for turbomachinery flow field simulations

A finite-volume lower-upper (LU) implicit scheme is used to simulate an inviscid flow in a tubine cascade. This approximate factorization scheme requires only the inversion of sparse lower and upper triangular matrices, which can be done efficiently without extensive storage. As an implicit scheme it allows a large time step to reach the steady state. An interactive grid generation program (TURBO), which is being developed, is used to generate grids. This program uses the control point form of algebraic grid generation which uses a sparse collection of control points from which the shape and position of coordinate curves can be adjusted. A distinct advantage of TURBO compared with other grid generation programs is that it allows the easy change of local mesh structure without affecting the grid outside the domain of independence. Sample grids are generated by TURBO for a compressor rotor blade and a turbine cascade. The turbine cascade flow is simulated by using the LU implicit scheme on the grid generated by TURBO.

Choo, Yung K.↗