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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 325 records · Page 18
All sourcesNASA NTRSDOE OSTI
DOE OSTI2025

A Zero-Emission Process for Direct Reduction of Iron by Hydrogen Plasma in a Rotary Kiln Reactor

This project’s goal was to demonstrate a hydrogen plasma (H-plasma)-rotary kiln process for reducing iron ore to iron as part of the steel manufacturing process. The H-plasma provides a greater thermodynamic driving force for reducing iron ores than thermal processes such as the DRI process, enabling lower reaction temperatures. We estimated that our process technology can reduce energy consumption by 45% compared to the blast furnace process and ~15% compared to the DRI process. Steel manufacturing produces about 1.8 tons of CO2/ton of steel with iron ore reduction accounting for about one-third of the CO2 produced in the overall manufacturing process. We estimated our process has the potential to reduce GHG emissions from ironmaking by 35% with today’s grid and by up to 88% with a future low-carbon grid while being cost competitive with the current blast furnace route. We demonstrated reduction of hematite and magnetite rich materials at temperatures from 600 to 800°C. We achieved 90-95% metallization on 100 gr samples in batch reduction experiments in the H-plasma rotary kiln furnace at 600-650°C. Attempts to perform tests in a continuous operation mode identified problems with the ore feed mechanism. We identified solutions but there was not time nor budget to correct these for this project

36 MATERIALS SCIENCE↗
DOE OSTI2025

A Zero-Emission Process for Direct Reduction of Iron by Hydrogen Plasma in a Rotary Kiln Reactor

This project’s goal was to demonstrate a hydrogen plasma (H-plasma)-rotary kiln process for reducing iron ore to iron as part of the steel manufacturing process. The H-plasma provides a greater thermodynamic driving force for reducing iron ores than thermal processes such as the DRI process, enabling lower reaction temperatures. We estimated that our process technology can reduce energy consumption by 45% compared to the blast furnace process and ~15% compared to the DRI process. Steel manufacturing produces about 1.8 tons of CO2/ton of steel with iron ore reduction accounting for about one-third of the CO2 produced in the overall manufacturing process. We estimated our process has the potential to reduce GHG emissions from ironmaking by 35% with today’s grid and by up to 88% with a future low-carbon grid while being cost competitive with the current blast furnace route. We demonstrated reduction of hematite and magnetite rich materials at temperatures from 600 to 800°C. We achieved 90-95% metallization on 100 gr samples in batch reduction experiments in the H-plasma rotary kiln furnace at 600-650°C. Attempts to perform tests in a continuous operation mode identified problems with the ore feed mechanism. We identified solutions but there was not time nor budget to correct these for this project

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2023

Insights into the physiological and genomic characterization of three bacterial isolates from a highly alkaline, terrestrial serpentinizing system

The terrestrial serpentinite-hosted ecosystem known as “The Cedars” is home to a diverse microbial community persisting under highly alkaline (pH ~ 12) and reducing (Eh < -550 mV) conditions. This extreme environment presents particular difficulties for microbial life, and efforts to isolate microorganisms from The Cedars over the past decade have remained challenging. Herein, we report the initial physiological assessment and/or full genomic characterization of three isolates: Paenibacillus sp. Cedars (‘Paeni-Cedars’), Alishewanella sp. BS5-314 (‘Ali-BS5-314’), and Anaerobacillus sp. CMMVII (‘Anaero-CMMVII’). Paeni-Cedars is a Gram-positive, rod-shaped, mesophilic facultative anaerobe that grows between pH 7–10 (minimum pH tested was 7), temperatures 20–40°C, and 0–3% NaCl concentration. The addition of 10–20 mM CaCl 2 enhanced growth, and iron reduction was observed in the following order, 2-line ferrihydrite > magnetite > serpentinite ~ chromite ~ hematite. Genome analysis identified genes for flavin-mediated iron reduction and synthesis of a bacillibactin-like, catechol-type siderophore. Ali-BS5-314 is a Gram-negative, rod-shaped, mesophilic, facultative anaerobic alkaliphile that grows between pH 10–12 and temperatures 10–40°C, with limited growth observed 1–5% NaCl. Nitrate is used as a terminal electron acceptor under anaerobic conditions, which was corroborated by genome analysis. The Ali-BS5-314 genome also includes genes for benzoate-like compound metabolism. Anaero-CMMVII remained difficult to cultivate for physiological studies; however, growth was observed between pH 9–12, with the addition of 0.01–1% yeast extract. Anaero-CMMVII is a probable oxygen-tolerant anaerobic alkaliphile with hydrogenotrophic respiration coupled with nitrate reduction, as determined by genome analysis. Based on single-copy genes, ANI, AAI and dDDH analyses, Paeni-Cedars and Ali-BS5-314 are related to other species (P. glucanolyticus and A. aestuarii, respectively), and Anaero-CMMVII represents a new species. The characterization of these three isolates demonstrate the range of ecophysiological adaptations and metabolisms present in serpentinite-hosted ecosystems, including mineral reduction, alkaliphily, and siderophore production.

59 BASIC BIOLOGICAL SCIENCES↗
DOE OSTI2025

Effect of CO 2 Concentration on the Microbial Activity of Orenia metallireducens (Strain Z6) in Surface Inert Materials

Carbon dioxide (CO 2 ) sequestration has garnered widespread attention as a key strategy for mitigating CO 2 emissions and combating the greenhouse effect. However, the mechanisms underlying the interactions between CO 2 , widespread siliceous minerals and biological processes remain unclear. The present study explored the potential impacts of different CO 2 concentrations on microbial activity, environmental conditions and their feedback on the fate of CO 2 . A total of 20 experimental conditions was created, with the variables including different natural and synthetic siliceous minerals (e.g., quartz sand and a type of commercial glass beads), the presence or absence of the iron-reducing microorganism Orenia metallireducens (strain Z6) and varying CO 2 concentrations (0%, 20%, 50%, 100%) in the presence of ferrihydrite and pyruvate. Geochemical, microbial and mineralogical analyses revealed that elevated CO 2 concentrations significantly inhibited microbial Fe(III) reduction and pyruvate metabolism. Interestingly, compared to cultures without mineral amendments or those with glass beads alone, the addition of quartz sand enabled strain Z6 to better withstand the environmental stress caused by elevated CO 2 , promoting pyruvate fermentation and iron reduction. In addition to an increased pH, the formation of siderite, hematite and vivianite was also observed in the bioactive systems. Although both glass beads and quartz sand were primarily composed of silica, differences in the mineral structure, elemental composition and acid neutralization capacity rendered quartz sand more chemically active and unexpectedly led to greater CO 2 sequestration.

CO2 stress↗
DOE OSTI2023

Modeling the First Hydrogen Direct Reduction Pilot Reactor for Ironmaking in the USA Using Finite Element Analysis and Its Validation Using Pilot Plant Trial Data

Direct reduction of hematite pellets with hydrogen (H 2 ) was used to produce directly reduced iron (DRI) in a pilot scale reactor at a pellet feed rate of 21.4 kg/h. At a steady state, operational parameters of the pilot plant (gas recycling rate and inlet temperature) along with key reactor output parameters, the pellet metallization, and the internal temperature profile of the reactor were reported for two scenarios with high recycle and low recycle rate of H 2 . Scenario 1, with a high recycle rate of 400 L/min H 2 along with external heating of 870 °C, gave an average metallization of 91.8%, while Scenario 2, with low recycle rate of 100 L/min H 2 and external heating of 850 °C gave a metallization of 67.8% due to the higher moles of H 2 available for reduction and the external energy required for the endothermic reduction reaction in Scenario 1 as compared with Scenario 2. Finite element analysis was used to build a model of the shaft reactor, which was validated against the metallization and internal temperature profile data. The average metallization values predicted by the model were very close to the metallization values obtained from the pilot plant samples, with 90.9% average metallization for Scenario 1 and 65.6% average metallization for Scenario 2. The internal temperature profiles in the lower region of the reactor obtained from the model were very close to these pilot plant data, with a maximum difference of 52.7 °C and 67.6 °C for Scenarios 1 and 2, respectively. The pilot plant reactor model was used extensively in the commissioning of the pilot plant and to predict the startup outcomes for a given set of operating parameters.

08 HYDROGEN↗
NASA NTRS1973

Spectral ratio imaging methods for geological remote sensing from aircraft and satellites

The author has identified the following significant results. The production of ratio images from multispectral scanner data is described and several examples of ratio images from aircraft and ERTS-1 data are given for visible, reflective infrared, and thermal infrared wavelengths. The application of photogrammetric techniques to ratio images, defined for this paper as ratio scannergrammetry, is considerably aided by the lesser dependence of ratio images on atmospheric and solar illumination variations, compared with single channel scanner imagery or aerial photos. Ratio scannergrammetry is further aided by the proportionality between ratios of a target deduced from ratio images and ratios of reflectances calculated from laboratory spectra of samples from the target area. Consequently, ratios calculated from laboratory data can be used to predict which ratios are best for discriminating a given rock or mineral, to predict what other rocks or minerals will be confused with it, and finally, to place ratio scannergrammetry on an absolute basis, within an estimated standard error on the order of 5% to 10%. Examples of relative agreement between laboratory data and ratio images are given from two iron oxides, hematite and magnetite.

Vincent, R. K.↗
NASA NTRS1973

Effects of atmospheric moisture on rock resistivity.

This study examines the changes in resistivity of rock samples as induced by atmospheric moisture. Experiments were performed on samples of hematitic sandstone, pyrite, and galena. The sandstone underwent a change in resistivity of four orders of magnitude when it was measured in a vacuum of 500 ntorr and in air of 37% relative humidity. Pyrite and galena showed no variations in resistivity when they were measured under the same conditions. These results, plus others obtained elsewhere, indicate that rocks of the resistive type are affected in their electrical properties by atmospheric moisture, whereas rocks of the conductive type are not. The experimental evidence obtained is difficult to reconcile with a model of aqueous electrolytic conduction on the sample surface. It is instead suggested that adsorbed water molecules alter the surface resistivity in a manner similar to that observed in semiconductors and insulators.

Alvarez, R.↗
NASA NTRS1973

Magnetic phases in lunar fines - Metallic Fe or ferric oxides.

The ferromagnetic resonance observed for the Apollo 11 and 12 lunar fines is characterized by an asymmetric lineshape with a narrower appearance on the high field side. This asymmetry together with an anisotropy energy which varies from +640 to +500 G over the temperature range of 80 to 298 K indicate that the ferromagnetic resonance arises from metallic Fe having the body-centered cubic structure and not from hematite, magnetite or other Fe(3+) ions in magnetite-like phases. The g-value, the lineshape asymmetry, and the temperature dependence of the linewidth for the Apollo 14 and 15 fines as reported by other workers are found to be essentially similar to those observed for the Apollo 11 and 12 fines.

Tsay, F.-D.↗
NASA NTRS1973

An ERTS multispectral scanner experiment for mapping iron compounds.

An experiment is described which is designed to produce visible-reflective infrared ratio images from ERTS satellite data. The ERTS-A multispectral scanner has two channels in the visible-reflective infrared wavelength region which should be capable of duplicating aircraft scanner results. The average reflectances in the four ERTS-A MSS spectral bands for a few minerals and some vegetation are tabulated. The mineral laboratory samples were granular, with a particle diameter range of 250 to 1200 micrometer. If there were no spectral atmospheric or illumination variation effects, the ratio of energies in band 1 to band 4 would permit discrimination of pyroxenes (found in basic and ultrabasic rocks), quartz (found in acidic rocks), limonite and hematite (iron oxides), and green vegetation, on the basis of their respective ratio magnitudes.

Vincent, R. K.↗
NASA NTRS1973

Shock remagnetization associated with meteorite impact at planetary surfaces

The stages of a cratering event are considered together with four distinct magnetization volumes, taking into account the jetted material, the ejecta, the impact melt, and shock-compressed material which remains in situ. Shock classifications are discussed along with mineralogical aspects of shock remagnetization, the behavior of iron sulfides, defect cubic spinels, ilmenite-hematite series, the Fe-Ti-O system, alloys phases, and silicates. Remagnetization mechanisms considered include a first order reversible crystallographic transition in bcc iron-nickel, a second order Curie point transition in fcc iron-nickel, shock-induced anisotropy, and shock melting of iron containing silicates. Experimental results are reported together with a hypothetical crater model.

Wasilewski, P. J.↗
NASA NTRS1973

Metallic Fe phases in Apollo 16 fines - Their origin and characteristics as revealed by electron spin resonance studies

The intense electron spin resonance (ESR) signals detected in the Apollo 16 fines from three sites (61141,4, Station 1; 64501,22, South Ray Crater; 67601,20, North Ray Crater) are found to be essentially similar in g-value, in lineshape asymmetry and in temperature dependence to those previously observed for the Apollo 11-15 fines. On the basis of these similarities, it is concluded that these ESR signals like those detected in the Apollo 11-15 fines are principally ferromagnetic in nature arising from metallic Fe phases having the body-centered cubic structure, and not from hematite, magnetite, or any other ferric oxides. It is shown that a quantitative correlation exists between the ESR linewidth observed for the Apollo 11-16 fines and their average Ni contents in the metallic Fe phases as determined by other means. A common source of meteoritic origin is indicated for the metallic Fe phases of these samples.

Tsay, F.-D.↗
NASA NTRS1975

On the magnon interaction in Haematite. 2: Magnon energy of the acoustical mode and magnetic critical fields

Previous spin wave theories of the antiferromagnet hematite were extended. The behavior of thermodynamic quantities around the Morin transition temperature was studied, and the latent heat of the Morin transition was calculated. The temperature dependence of the antiferromagnetic resonance frequency and the parallel and perpendicular critical spin-flop magnetic fields were calculated. It was found that the theory agrees well with experiment.

Bonavito, N. L.↗
NASA NTRS1977

Results of analyses performed on basalt adjacent to penetrators emplaced into volcanic rock at Amboy, California, April 1976

The physical and chemical modifications found in the basalt after impact of four penetrators were studied. Laboratory analyses show that mineralogical and elemental changes are produced in the powdered and crushed basalt immediately surrounding the penetrator. Optical microscopy studies of material next to the skin of the penetrator revealed a layer, 0-2 mm thick, of glass and abraded iron alloy mixed with fractured mineral grains of basalt. Elemental analysis of the 0-2 mm layer revealed increased concentrations of Fe, Cr, Ni, No, and Mn, and reduced concentrations of Mg, Al, Si, and Ca. The Fe, Cr, Ni, and Mo were in fragments abraded from the penetrator. Mineralogical changes occurring in the basalt sediment next to the penetrator include the introduction of micron-size grains of alpha-iron, magnetite, and hematite. The newly formed silicate minerals include metastable phases of silica (tridymite and cristobalite). An increased concentration of Fe, Cr, Ni, and Mo occurred in the 2-mm to 1-cm layer of penetrator no. 1, which impacted at the highest velocity. No elemental concentration increase was noted for penetrators nos. 2 and 3 in the 2-mm to 1-cm layer. Contaminants introduced by the penetrator occur up to 1 cm away from the penetrator's skin. Although volatile elements do migrate and new minerals are formed during the destruction of host minerals in the crushed rock, no changes were observed beyond the 1-cm distance.

Blanchard, M.↗
NASA NTRS1976

Mineralogic and petrologic implications of Viking geochemical results from Mars - Interim report

Chemical results from four samples of Martian fines delivered to Viking landers 1 and 2 are remarkably similar in that they all have high iron; moderate magnesium, calcium, and sulfur; low aluminum; and apparently very low alkalies and trace elements. This composition is best interpreted as representing the weathering products of mafic igneous rocks. A mineralogic model, derived from computer mixing studies and laboratory analog preparations, suggests that Mars fines could be an intimate mixture of about 80% iron-rich clay, about 10% magnesium sulfate (kieserite), about 5% carbonate (calcite), and about 5% iron oxides (hematite, magnetite, maghemite, goethite). The mafic nature of the present fines (distributed globally) and their probable source rocks seems to preclude large-scale planetary differentiation of a terrestrial nature.

Baird, A. K.↗
NASA NTRS1976

Effect of magnetic field on reduction of nickel oxide

Results of observations recorded during constant temperature reduction of NiO, a paramagnetic substance, to Ni, a ferromagnetic element, are presented. The application of a large magnetic field (4,200 oersted) does not result in an acceleration of the reduction rate. To explain earlier observations that 500- and 1,400-oersted magnetic fields increase the reduction rate of iron ore which contains hematite (Fe2O3), Peters (1973) had suggested that thermodynamics theory could predict the acceleration in reaction rate when product and reactant species differ widely in their magnetic properties.

Rowe, M. W.↗
NASA NTRS1977

LANDSAT detection of hydrothermal alteration in the Nogal Canyon Cauldron, New Mexico

In 1974 a circular-shaped iron oxide anomaly was observed in an image of a LANDSAT frame centered near Truth or Consequences, New Mexico. Field examination of the anomaly has shown that it coincides with a zone of hydrothermal alteration on the northern edge of the Nogal Canyon Cauldron. The altered area contains clay minerals ranging in colors from white to vivid red, the latter presumably resulting from hematite staining. In situ gas measurements showed no evidence of active hydrogen sulfide seepage. Preliminary geochemical analyses of grab samples have detected no significant amounts of mineralization. Whereas this area does not at present appear to be economically important, it provides an example of how LANDSAT can be utilized in reconnaissance mapping for cauldrons, calderas, and other volcanic features which display hydrothermal alteration.

Vincent, R. K.↗
NASA NTRS1978

Are the stratospheric dust particles meteor ablation debris or interplanetary dust?

Natural and laboratory created fusion crusts and debris from artificial meteor samples were used to develop criteria for recognizing meteor ablation debris in a collection of 5 to 50 micron particles from the stratosphere. These laboratory studies indicate that meteor ablation debris from nickel-iron meteoroids produce spherules containing taenite, wuestite, magnetite, and hematite. These same studies also indicate that ablation debris from chondritic meteoroids produce spheres and fragmentary debris. The spheres may be either silicate rich, containing zoned olivine, magnetite, and glass, or sulfide rich, containing iron oxides (e.g., magnetite, wuestite) and iron sulfides (e.g., pyrrhotite, pentlandite). The fragmentary debris may be either fine-grained aggregates of olivine, magnetite, pyroxene, and occasionally pyrrhotite (derived from the meteorite matrix) or individual olivine and pyroxene grains (derived from meteorite inclusions).

Blanchard, M. B.↗