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At least 325 records · Page 18

Effects of Moisture Profiles and Laminate Configuration on the Hygro Stresses in Advanced Composites

An integrated hygrothermo-mechanical theory was used to predict the effects of three moisture profiles on the ply hygro stresses in angleplied laminates. The moisture profiles were linear, parabolic and hyperbolic. Moisture content varied from 1 percent in the exposed ply to zero in the protected ply. The angleplied laminates were of two generic configurations. The results obtained are summarized graphically to illustrate the effects of both moisture profile and laminate configuration. The results indicate that ply transverse tensile hygro stresses may reach sufficiently high magnitudes to cause transply cracking.

Chamis, C. C.↗

Fatigue damage in notched composite laminates

This communication describes the results of an experimental investigation of the fatigue characteristics of a boron-epoxy laminate containing an unloaded circular hole. The study focuses upon characterization of the fatigue damage incurred and its influence upon axial tensile residual strength. Two apparent anomalies in the fatigue behavior for this laminate were observed. First, the fatigue damage was observed to propagate tangentially to the edge of the notch (parallel to the direction of the load), in contrast to propagation in contemporary metallic materials which is perpendicular to the load direction. Second, the residual strength characteristics for the laminate have revealed a significant increase in residual strength subsequent to a fatigue loading of 500,000 cycles at R = 0.1 and S = 0.8 and 0.67 (S = maximum stress/static ultimate). Failure analyses of the fatigue damage are conducted utilizing ultrasonic 'C' scan techniques.

Pipes, R. B.↗

A perturbation solution for interlaminar stresses in bidirectional laminates

The paper considers a thin elastic bidirectional symmetric composite laminate subjected to a uniform axial strain. All interlaminar stresses are determined by a zeroth-order perturbation analysis of the governing equations. The method of solution considers the laminate to be composed of an interior region (removed from the free edge) and a boundary layer region. The interior region is analyzed by dropping terms related to powers of the thickness-to-width ratio in the dimensionless elasticity equations. The boundary layer region is studied by introducing a stretching transformation to the governing equations. A uniform solution is then formed by satisfying Prandtl's matching principle of perturbation theory. Results for a four-layer bidirectional graphite-epoxy laminate are compared with existing finite-difference results. It is shown that the perturbation analysis provides more insight into the stress distribution near the free edge.

Hsu, P. W.↗

A comparison of simple shear characterization methods for composite laminates

Various methods for the shear stress/strain characterization of composite laminates are examined and their advantages and limitations are briefly discussed. Experimental results and the necessary accompanying analysis are then presented and compared for three simple shear characterization procedures. These are the off-axis tensile test method, the (+/- 45 deg)s tensile test method and the (0/90 deg)s symmetric rail shear test method. It is shown that the first technique indicates the shear properties of the graphite/epoxy laminates investigated are fundamentally brittle in nature while the latter two methods tend to indicate that these laminates are fundamentally ductile in nature. Finally, predictions of incrementally determined tensile stress/strain curves utilizing the various different shear behaviour methods as input information are presented and discussed.

Yeow, Y. T.↗

On Poisson's ratio for metal matrix composite laminates

The definition of Poisson's ratio for nonlinear behavior of metal matrix composite laminates is discussed and experimental results for tensile and compressive loading of five different boron-aluminum laminates are presented. It is shown that there may be considerable difference in the value of Poisson's ratio as defined by a total strain or an incremental strain definition. It is argued that the incremental definition is more appropriate for nonlinear material behavior. Results from a (0) laminate indicate that the incremental definition provides a precursor to failure which is not evident if the total strain definition is used.

Herakovich, C. T.↗

The effect of impact damage and circular holes on the compressive strength of a graphite-epoxy laminate

Specimens were impacted by 1.27-cm-diameter aluminum spheres with speeds ranging from 52 to 101 m/s. Some specimens were impacted without any applied compressive load and then loaded to failure to determine their residual strength. Other specimens were loaded to a prescribed axial compressive strain and impacted while at that applied load. Loaded specimens that did not fail catastrophically on impact were subsequently loaded to failure to determine their residual strength. Low-velocity impact damage was found to degrade seriously the laminate static compressive strength. Low-strain compression-compression cyclic loading was found to degrade further the compressive strength of impact-damaged specimens. Specimens with circular holes having diameters up to a third of the specimen width were loaded to failure in compression. It was found that circular holes can also degrade the static compressive strength of the laminate. The effects of circular holes and impact damage on the compressive strength of the laminate are compared.

Starnes, J. H., Jr.↗

Nonlinear effects on composite laminate thermal expansion

Analyses of Graphite/Polyimide laminates shown that the thermomechanical strains cannot be separated into mechanical strain and free thermal expansion strain. Elastic properties and thermal expansion coefficients of unidirectional Graphite/Polyimide specimens were measured as a function of temperature to provide inputs for the analysis. The + or - 45 degrees symmetric Graphite/Polyimide laminates were tested to obtain free thermal expansion coefficients and thermal expansion coefficients under various uniaxial loads. The experimental results demonstrated the effects predicted by the analysis, namely dependence of thermal expansion coefficients on load, and anisotropy of thermal expansion under load. The significance of time dependence on thermal expansion was demonstrated by comparison of measured laminate free expansion coefficients with and without 15 day delay at intermediate temperature.

Hashin, Z.↗

Stress-concentration factors for finite orthotropic laminates with a circular hole and uniaxial loading

Stresses were calculated for finite-width orthotropic laminates with a circular hole and remote uniaxial loading using a two-dimensional finite element analysis with both uniform stress and uniform displacement boundary conditions. Five different laminates were analyzed. Computed results are presented for selected combinations of hole diameter/sheet-width ratio d/w and length-to-width ratio L/w. For small L/w values, the stress-concentration factors K sub tn were significantly different for the uniform stress and uniform displacement boundary conditions. Typically, for the uniform stress condition, the K sub tn values were much larger than for the infinite strip reference condition; however, for the uniform displacement condition, they were only slightly smaller than for this reference. The results for long strips are also presented as width correction factors. For d/w less or = 0.33, these width correction factors are nearly equal for all five laminates.

Hong, C. S.↗

Feasibility study on the development of tough, moisture-resistant laminating resins

The potential of cyanate resins as replacement for epoxy resins in composites with graphite fiber reinforcement was investigated in an effort to provide improved moisture resistance and toughness in laminating systems at a projected cost, handleability, and processing requirements equivalent to 400 K (260 F) curing epoxies. Monomer synthesis, formulation, blending, resin preparation, catalysis studies, prepreg preparation, laminate fabrication, and testing are discussed. A graphite fiber reinforced laminate was developed with 95 percent retention of the original 363 K (180 F) flexural strength and 70 percent retention of the 363 K (180 F) short beam shear strength after 500 hour exposure to 95 + 7 relative humidity at 324 K (120 F).

Brand, R. A.↗

Titanium/beryllium laminates - Fabrication, mechanical properties, and potential aerospace applications

The paper describes an investigation to assess the fabricability, mechanical properties, and possible aerospace applications of adhesively-bonded titanium/beryllium Tiber laminates. The results of the investigation indicate that structural laminates can be made which have: a modulus of elasticity comparable to steel, fracture strength comparable to the yield strength of titanium, density comparable to aluminum, impact resistance comparable to titanium, and little or no notch sensitivity. These laminates can have stiffness and weight advantages over other materials, including advanced fiber composites, in some aerospace applications where buckling resistance, vibration frequencies, and weight considerations control the design.

Chamis, C. C.↗

Effects of moisture profiles and laminate configuration on the hygro stress in advanced composites

A theoretical investigation was performed using a recently developed integrated theory for predicting the hygrothermomechanical response to investigate the effects of three different moisture profiles on the ply hygro stresses in angleplied laminates. The moisture profiles were linear, parabolic and hyperbolic varying from 1 percent at the exposed ply to '0' percent in the protected ply. The angleplied laminates were of two generic configurations. The results obtained are summarized graphically to illustrate the effects of both moisture profile and laminate configuration.

Chamis, C. C.↗

Development of a realistic stress analysis for fatigue analysis of notched composite laminates

A finite element stress analysis which consists of a membrane and interlaminar shear spring analysis was developed. This approach was utilized in order to model physically realistic failure mechanisms while maintaining a high degree of computational economy. The accuracy of the stress analysis predictions is verified through comparisons with other solutions to the composite laminate edge effect problem. The stress analysis model was incorporated into an existing fatigue analysis methodology and the entire procedure computerized. A fatigue analysis is performed upon a square laminated composite plate with a circular central hole. A complete description and users guide for the computer code FLAC (Fatigue of Laminated Composites) is included as an appendix.

Humphreys, E. A.↗

Silicone modified resins for graphite fiber laminates

The development of silicon modified resins for graphite fiber laminates which will prevent the dispersal of graphite fibers when the composites are burned is discussed. Eighty-five silicone modified resins were synthesized and evaluated including unsaturated polyesters, thermosetting methacrylates, epoxies, polyimides, and phenolics. Neat resins were judged in terms of Si content, homogeneity, hardness, Char formation, and thermal stability. Char formation was estimated by thermogravimetry to 1,000 C in air and in N2. Thermal stability was evaluated by isothermal weight loss measurements for 200 hrs in air at three temperatures. Four silicone modified epoxies were selected for evaluation in unidirectional filament wound graphite laminates. Neat samples of these resins had 1,000 C char residues of 25 to 50%. The highest flexural values measured for the laminates were a strength of 140 kpsi and a modulus of 10 Mpsi. The highest interlaminar shear strength was 5.3 kpsi.

Frost, L. W.↗

Nonlinear temperature dependent failure analysis of finite width composite laminates

A quasi-three dimensional, nonlinear elastic finite element stress analysis of finite width composite laminates including curing stresses is presented. Cross-ply, angle-ply, and two quasi-isotropic graphite/epoxy laminates are studied. Curing stresses are calculated using temperature dependent elastic properties that are input as percent retention curves, and stresses due to mechanical loading in the form of an axial strain are calculated using tangent modulii obtained by Ramberg-Osgood parameters. It is shown that curing stresses and stresses due to tensile loading are significant as edge effects in all types of laminate studies. The tensor polynomial failure criterion is used to predict the initiation of failure. The mode of failure is predicted by examining individual stress contributions to the tensor polynomial.

Nagarkar, A. P.↗

Failure analysis of composite laminates with free edges

Linear elastic stress distributions obtained from a refined finite element mesh are used in conjunction with the tensor polynomial failure criterion to predict the initiation of failure in symmetric, finite-width graphite-epoxy laminates under tensile loading. Results are presented for a wide variety of laminates including: (+ and - theta)s angle-ply; cross-ply (0/90)s and (90/0)s; and quasi-isotropic (90/0/+ and - 45)s and (+ and -45/0/90)s. It is shown that the elastic stress distributions generally compare favorably with other published results, but also indicate improved satisfaction of the stress-free boundary conditions and indicate some differences in the singular behavior of selected stress components at the free edge. The tensor polynomial failure criterion is used to predict the location and mode of first failure. Examination of the individual terms of the polynomial indicates different modes of failure depending upon the laminate configuration.

Herakovich, C. T.↗

Effect of impact damage and holes on the compressive strength of a graphite/epoxy laminate

An experimental investigation has been conducted to determine the effect of low-velocity impact damage and unloaded circular holes on the compressive strength of a 48-ply orthotropic graphite/epoxy flat laminate. Specimens were impacted by a 1.27-cm-diameter aluminum sphere with speeds from 52 to 101 m/x to simulate momenta typical of low-velocity impact hazards that can occur in commercial aircraft service. It is shown that low-velocity impact damage can significantly degrade the static compressive strength of the laminate. Specimens that fail at axial strains above 0.008 in the undamaged condition can fail at strains as low as 0.0031 when impacted at 100 m/s. Circular holes also reduce the static compressive strength of the laminate. The failure strain decreases as the hole diameter increases.

Starnes, J. H., Jr.↗

A new look at numerical analyses of free-edge stresses in composite laminates

The edge stress problem for a + or - 45 deg graphite/epoxy laminate was examined. The reliability of the displacement formulated finite element method in analyzing the edge stress problem was investigated. Analyses of two well known elasticity problems, one involving a stress discontinuity and one a singularity, showed that the finite element analysis yields accurate stress distributions everywhere except in two elements closest to the stress discontinuity of singularity. Stress distributions for a + or - 45 deg laminate showed the same behavior near the singularity found in the well known problems with exact solutions. The displacement formulated finite element method appears to be a highly accurate technique for calculating interlaminar stress in composite laminates. The disagreement among the numerical methods was attributed to the unsymmetric stress tensor at the singularity.

Raju, I. S.↗

Mechanical property characterization of Borsic/aluminum laminates at room and elevated temperatures

Six Borsic/aluminum laminate orientations exposed to a braze temperature cycle were tested in tension, compression, and shear to determine tangent modulus, maximum stress and strain, and Poisson's ratio of the laminates at room and elevated temperatures. Mechanical properties in tension were determined from flat tensile and sandwich beam tests. Room temperature flat tensile tests were performed on laminates in the as-received condition to compare with specimens exposed to a braze temperature cycle. Sandwich beam tests were also used to determine mechanical properties in compression. Shear properties were determined from biaxially loaded, picture frame shear specimens. Results are presented by using functional relations between stress and strain and tangent modulus and strain, and in tables by indicating maximum stress and strain and Poisson's ratio.

Mcwithey, R. R.↗