Commissioning of a GeoMelt Vitrification Plant at the Central Laboratory on the Sellafield Site - 17561
The National Nuclear Laboratory (NNL) and Kurion Veolia (Kurion) have installed a GeoMelt{sup R} In-Container Vitrification (ICV){sup R} radioactive waste treatment system in the Central Laboratory Active Rig Hall at Sellafield. This installation was completed in 2016. GeoMelt incorporates a range of patented and proprietary vitrification processing technologies that are configured in a variety of ways depending on the project and the waste. GeoMelt transforms hazardous chemical and radioactive wastes into an inert vitreous monolith. Hazardous organics are destroyed by pyrolysis and heavy metals and radionuclides are immobilized within the glass matrix where they are not preferentially leached into the environment. GeoMelt IVC produces a durable wasteform for a large variety of input wastes. The batch nature of the process which involves single-use refractory offers a wide range of process benefits over traditional vitrification technologies including: - a wide range of waste chemistries allowing high waste loadings; - compatibility with heterogeneous wastes including wastes with high metal content; - a technological simple solution without stirrers, bubblers, etc.; - No refractory corrosion concerns or melter drain failure scenarios; - Flexibility in glass chemistry and melter/disposal container configuration allows the wasteform to be specifically tailored to the storage or disposal site requirements. As part of the 2016 system commissioning at NNL's Central Laboratory, three demonstration melts were performed, one funded by Sellafield Ltd. and two by the Nuclear Decommissioning Authority (NDA). The first melt processed inactive soil with an inactive caesium tracer. The second melt processed inactive soil with a Cs-137 tracer. The third melt processed active waste soil from a variety of NDA nuclear licensed sites. The work conducted during commissioning was multi-purpose; it successfully demonstrated the benefits that the GeoMelt technology could bring to the UK NDA estate while performing equipment testing/troubleshooting and operator training. A significant benefit of the GeoMelt ICV technology is volume reduction for wastes which would otherwise experience a volume increase if encapsulated. Another benefit is the ability to treat difficult radioactive waste streams not amenable to encapsulation (e.g., reactive and/or organic wastes) with a very low energy consumption. The purpose of the first commissioning melt, Plant Performance Demonstration (PPD)-1, was to operate the GeoMelt system under typical conditions and to perform a post-melt mass balance of the caesium as a surrogate for Cs-137 in order to access retention of caesium in the final glass product. The melt processed a mixture of inactive soil obtained near the Sellafield site (as analogue for contaminated Sellafield soil), additives, and glass frit. An inactive caesium tracer was added to this melt as Cs{sub 2}CO{sub 3}. The purpose of the second commissioning melt, PPD-2, was to operate the GeoMelt system under typical conditions and to perform a post-melt activity balance using a Cs-137 tracer in order to assess retention of Cs-137 in the final glass product. Materials processed were inactive soil, glass frit, additives, and a radioactive caesium tracer (CsCl). The purpose of the third melt, Experiment-1 (EX-1) was to treat active waste and inactive waste simulant, as a demonstration of simultaneous processing of multiple waste streams. EX-1 consisted of processing active soil, Magnox sludge simulant, inactive soil, additives, and frit. The active soil used for this melt was obtained from the Hunterston A, Bradwell, Capenhurst, and Sellafield nuclear licensed sites. Since most soils are high in silica, the concept for this experiment was to use the active soils to provide glass formers while co-processing Magnox sludge simulant which does not contain glass formers. Beyond demonstration of capability areas of focus of this series of demonstrations included processing efficiency (kWh/kg treated) and caesium retention (%). This paper summarizes operations and results of the three melts. (authors)