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At least 343 records · Page 19

Experimental Analysis of Advanced Turbine for Supercritical CO2 Power Cycle

An advanced first stage high pressure turbine blade for a supercritical CO2 power cycle is tested in the Big Rig for Aerothermal Stationary Turbine Analysis (BRASTA) annular cascade at the Purdue Experimental Turbine Aerothermal Laboratory (PETAL) high pressure blow down facility alongside a baseline blade for comparison of aerodynamic performance. Both geometries are tested simultaneously using a novel off-axis rig design to allow for the blade geometries to be scaled up to achieve higher Reynolds numbers. The off-axis design necessitates the use of discrete sectors of airfoils, which are designed and additively manufactured in house using an mSLA printer. Printing the blades allows for unique routing of passage for blade surface static pressure taps that contour to the blade shape instead of requiring a straight line view from surface tap to egress, allowing all instrumentation for 15%, 50%, and 85% span to exist in the same passage. A flow conditioning gauze [1] is placed upstream of the blade passages to impart pressure, Mach, and swirl profiles to mimic the rotor relative frame inlet conditions to the blade. Downstream, a sonic valve is used to alter the backpressure to achieve different pressure ratios for different blowdown setpoints. The design of the rig, sonic wheel, and instrumentation are discussed along with the manufacturing and GD&T of the blades with respect to the build-up of this novel experimental apparatus. Initial commissioning data is obtained from inlet total pressure and temperature rakes, blade static pressure taps, and exit total pressure rakes. Oil visualization is performed using a silicone oil mixture containing titanium dioxide and pigmented for contrast of the blade suction side surface with the hub and shroud endwalls. The viscosity of the oil is tuned so that the oil does not fully thin and blow away during the time of the test, and endoscopic cameras are placed in the rig for live monitoring and recording. The preliminary oil visualization and rake profiles are presented, showcasing the operability of this additively manufactured off-axis flow path design.

Tuite, Logan [Purdue University]↗

Griffith diffusers

Contoured wall diffusers are designed by using an inverse method. The prescribed wall velocity distribution(s) was taken from the high lift airfoil designed by A. A. Griffith in 1938; therefore, such diffusers are named Griffith diffusers. First the formulation of the inverse problem and the method of solution are outlined. Then the typical contour of a two-dimensional diffuser and velocity distributions across the flow channel at various stations are presented. For a Griffith diffuser to operate as it is designed, boundary layer suction is necessary. Discussion of the percentage of through-flow required to be removed for the purpose of boundary layer control is given. Finally, reference is made to the latest version of a computer program for a two-dimensional diffuser requiring only area ratio, nondimensional length and suction percentage as inputs.

Yang, T.-T.↗

Multi-airfoil Navier-Stokes simulations of turbine rotor-stator interaction

An accurate numerical analysis of the flows associated with rotor-stator configurations in turbomachinery can be extremely helpful in optimizing the performance of turbomachinery. In this study the unsteady, thin-layer, Navier-Stokes equations in two spatial dimensions are solved on a system of patched and overlaid grids for a rotor-stator configuration from an axial turbine. The governing equations are solved using a finite-difference, upwind algorithm that is set in an iterative, implicit framework. Results in the form of pressure contours, time-averaged pressures, unsteady pressure amplitudes and phase are presented. The numerical results are compared with experimental data and the agreement is found to be good. The results are also compared with those of an earlier study which used only one rotor and one stator. The current study uses multiple rotors and stators and a pitch ratio that is much closer to the experimental ratio. Consequently the results of this study are found to be closer to the experimental data.

Rai, Man Mohan↗

Comparison of aerodynamic data measured in air and Freon-12 wind-tunnel test mediums

An experimental investigation was carried out to measure two dimensional static aerodynamic characteristics of a 65 sub l-213 airfoil in air and Freon-12 (dichlorodifluoromethane) test mediums at corresponding test conditions. The purpose of the tests was to compare measurements in the two test mediums and to evaluate reported methods of converting Freon-12 data to equivalent air values. The test article was a two dimensional wing instrumented to measure chordwise surface pressure distributions. The parameters considered were Mach numbers from 0.6 to 1.0, angles of attack of zero deg and 1 deg, and Reynolds numbers based on model chord from 2,000,000 to 21,000,000. The agreement between data measured in the two test mediums is further improved by application of the transonic or area ratio similarity laws. Where flow conditions are characterized by surface shocks or stall, the effects of flow separation may not be identically reflected in the Freon-12 data, even when converted in accordance with existing similarity laws.

Weller, W. H.↗

Transonic Performance Characteristics of Several Jet Noise Suppressors

An investigation of the transonic performance characteristics of several noise-suppressor configurations has been conducted in the Langley 16-foot transonic tunnel. The models were tested statically and over a Mach number range from 0.70 to 1.05 at an angle of attack of 0 deg. The primary jet total-pressure ratio was varied from 1.0 (jet off) to about 4.5. The effect of secondary air flow on the performance of two of the configurations was investigated. A hydrogen peroxide turbojet-engine simulator was used to supply the hot-jet exhaust. An 8-lobe afterbody with centerbody, short shroud, and secondary air had the highest thrust-minus-drag coefficients of the six noise-suppressor configurations tested. The 12-tube and 12-lobe afterbodies had the lowest internal losses. The presence of an ejector shroud partially shields the external pressure distribution of the 8-lobe after-body from the influence of the primary jet. A ring-airfoil shroud increased the static thrust of the annular nozzle but generally decreased the thrust minus drag at transonic Mach numbers.

Schmeer, James W.↗

Low Noise Research Fan Stage Design

This report describes the design of a Low Noise ADP Research Fan stage. The fan is a variable pitch design which is designed at the cruise pitch condition. Relative to the cruise setting, the blade is closed at takeoff and opened for reverse thrust operation. The fan stage is a split flow design with fan exit guide vanes and core stators. This fan stage design was combined with a nacelle and engine core duct to form a powered fan/nacelle, subscale model. This model is intended for use in aerodynamic performance, acoustic and structural testing in a wind tunnel. The model has a 22-inch outer fan diameter and a hub-to-top ratio of 0.426 which permits the use of existing NASA fan and cowl force balance designs and rig drive system. The design parameters were selected to permit valid acoustic and aerodynamic comparisons with the PW 17-inch rig previously tested under NASA contract. The fan stage design is described in detail. The results of the design axisymmetric analysis at aerodynamic design condition are included. The structural analysis of the fan rotor and attachment is described including the material selections and stress analysis. The blade and attachment are predicted to have adequate low cycle fatigue life, and an acceptable operating range without resonant stress or flutter. The stage was acoustically designed with airfoil counts in the fan exit guide vane and core stator to minimize noise. A fan-FEGV tone analysis developed separately under NASA contract was used to determine these airfoil counts. The fan stage design was matched to a nacelle design to form a fan/nacelle model for wind tunnel testing. The nacelle design was developed under a separate NASA contract. The nacelle was designed with an axisymmetric inlet, cowl and nozzle for convenience in testing and fabrication. Aerodynamic analysis of the nacelle confirmed the required performance at various aircraft operating conditions.

Hobbs, David E.↗

Base Pressure at Supersonic Speeds on Two-dimensional Airfoils and on Bodies of Revolution with and Without Fins Having Turbulent Boundary Layers

An analysis has been made of available experimental data to show the effects of most of the variables that are more predominant in determining base pressure at supersonic speeds. The analysis covers base pressures for two-dimensional airfoils and for bodies of revolution with and without stabilizing fins and is restricted to turbulent boundary layers. The present status of available experimental information is summarized as are the existing methods for predicting base pressure. A simple semiempirical method is presented for estimating base pressure. For two-dimensional bases, this method stems from an analogy established between the base-pressure phenomena and the peak pressure rise associated with the separation of the boundary layer. An analysis made for axially symmetric flow indicates that the base pressure for bodies of revolution is subject to the same analogy. Based upon the methods presented, estimations are made of such effects as Mach number, angle of attack, boattailing, fineness ratio, and fins. These estimations give fair predictions of experimental results. (author)

LOVE EUGENE S↗

Femtosecond Laser Tagging in 1,1,1,2-Tetrauoroethane with Trace Quantities of Air

Femtosecond laser tagging is demonstrated for the first time in R134a gas, and in mixtures of R134a with small quantities of air. A systematic study of this tagging method is explored through the adjustment of gas pressure, mixture ratio and laser properties. It is found that the signal strength and lifetime are greatest at low pressures for excitation at both the 400 nm and 800 nm laser wavelengths. The relative intensities of two spectral peaks in the near-UV emission change as a function of gas pressure and can potentially be used for local pressure measurements. Single shot precision in pure R134a and R134a with 5% air is demonstrated at the exit of a subsonic pipe flow. The parameter space of these results are chosen to mimic conditions used in the NASA Langley Research Center's Transonic Dynamics Tunnel. The precision and signal lifetime demonstrate the feasibility of using this technique for measuring flowfields that induce airfoil utter.

Zhang, Yibin↗

Amphibious Airplane

The airplane pictured is the new Air Shark I, a four-place amphibian that makes extensive use of composite materials and cruises at close to 200 miles per hour under power from a 200-horsepower engine. Air Shark I is a "homebuilt" airplane, assembled from a kit of parts and components furnished by Freedom Master Corporation, Satellite Beach, Florida. The airplane incorporates considerable NASA technology and its construction benefited from research assistance provided by Kennedy Space Center (KSC) In designing the Shark, company president Arthur M. Lueck was able to draw on NASA's aeronautical technology bank through KSC's computerized "recon" library. As a result of his work at KSC, the wing of the Air Shark I is a new airfoil developed by Langley Research Center for light aircraft. In addition, Lueck opted for NASA-developed "winglets," vertical extensions of the wing that reduce drag by smoothing air turbulence at the wingtips. The NASA technology bank also contributed to the hull design. Lueck is considering application of NASA laminar flow technology-means of smoothing the airflow over wing and fuselage-to later models for further improvement of the Shark's aerodynamic efficiency. A materials engineer, Lueck employed his own expertise in designing and selecting the materials for the composite segments, which include all structural members, exposed surfaces and many control components. The materials are fiber reinforced plastics, or FRP They offer a high strength-to-weight ratio, with a nominal strength rating about one and a half times that of structural steel. They provide other advantages: the materials can be easily molded into finished shapes without expensive tooling or machining, and they are highly corrosion resistant. The first homebuilt to be offered by Freedom Master, Air Shark I completed air and water testing in mid-1985 and the company launched production of kits.

Source record↗

Coupled-Flow Simulation of HP-LP Turbines Has Resulted in Significant Fuel Savings

Our objective was to create a high-fidelity Navier-Stokes computer simulation of the flow through the turbines of a modern high-bypass-ratio turbofan engine. The simulation would have to capture the aerodynamic interactions between closely coupled high- and low-pressure turbines. A computer simulation of the flow in the GE90 turbofan engine's high-pressure (HP) and low-pressure (LP) turbines was created at GE Aircraft Engines under contract with the NASA Glenn Research Center. The three-dimensional steady-state computer simulation was performed using Glenn's average-passage approach named APNASA. The areas upstream and downstream of each blade row mutually interact with each other during engine operation. The embedded blade row operating conditions are modeled since the average passage equations in APNASA actively include the effects of the adjacent blade rows. The turbine airfoils, platforms, and casing are actively cooled by compressor bleed air. Hot gas leaks around the tips of rotors through labyrinth seals. The flow exiting the high work HP turbines is partially transonic and, therefore, has a strong shock system in the transition region. The simulation was done using 121 processors of a Silicon Graphics Origin 2000 (NAS 02K) cluster at the NASA Ames Research Center, with a parallel efficiency of 87 percent in 15 hr. The typical average-passage analysis mesh size per blade row was 280 by 45 by 55, or approx.700,000 grid points. The total number of blade rows was 18 for a combined HP and LP turbine system including the struts in the transition duct and exit guide vane, which contain 12.6 million grid points. Design cycle turnaround time requirements ran typically from 24 to 48 hr of wall clock time. The number of iterations for convergence was 10,000 at 8.03x10(exp -5) sec/iteration/grid point (NAS O2K). Parallel processing by up to 40 processors is required to meet the design cycle time constraints. This is the first-ever flow simulation of an HP and LP turbine. In addition, it includes the struts in the transition duct and exit guide vanes.

Veres, Joseph P.↗

The performance of smooth-wall drag reducing outer-layer devices in rough-wall boundary layers

The boundary layer drag on a 0.28 m x 0.91 m flat-plate was measured to evaluate the performance of smooth-wall drag reducing outer-layer devices in rough-wall boundary layers up to a chord Reynolds number, Re(c) of 17,000. The devices were a pair of thin flat ribbons placed in tandem. The wall conditions examined were smooth, transverse-groove roughnesses having cavity width/depth ratios of 0.7 (d-type) and 3 (k-type), and sandpaper roughness (k-type) of grit sizes 180, 50 and 36. The area-averaged wall-drag was reduced compared to the respective normal levels for all wall conditions. All k-type rough walls exhibited a comparable level of drag reduction (about 7 percent) which was lower than that in the smooth-wall. The d-type rough-wall exhibited a transitional behavior in that the drag reduction dropped from the smooth-wall level to that of the k-type roughnesses with increase in the flow speed. In further experiments on a 6 meter long sandpaper roughened wall and with a pair of symmetric airfoil devices in tandem at an Re(c) of 77,500, it was possible to recover the device drag penalty fully, but no net drag reduction was achieved. The apparent loss of performance of the devices in a rough-wall is explained in terms of their inability to alter the pressure component of the drag in a significant way.

Bandyopadhyay, P. R.↗

Aerodynamic Characteristics of Twenty-Four Airfoils at High Speeds

The aerodynamic characteristics of 24 airfoils are given for speeds of 0.5, 0.65, 0.8, 0.95, and 1.08 times the speed of sound, as measured in an open-jet air stream 2 inches in diameter, using models of 1-inch chord. The 24 airfoils belong to four general groups. The first is the standard R. A. F. family in general use by the Army and Navy for propeller design, the members of the family differing only in thickness. This family is represented by nine members ranging in thickness from 0.04 to 0.20 inch. The second group consists of five members of the Clark Y family, the members of the family again differing only in thickness. The third group, comprising six members, is a second R. A. F. Family in which the position of the maximum ordinate is varied. Combined with two members of the first R.A.F. family, this group represents a variation of maximum ordinate position from 30 to 60 percent of the chord in two camber ratios, 0.08 and 0.16. The fourth group consists of three geometrical forms, a flat plate, a wedge, and a segment of a right circular cylinder. In addition one section used in the reed metal propeller was included. These measurements form a part of a general program outlined at a Conference on Propeller Research organized by the National Advisory Committee for Aeronautics and the work was carried out with the financial assistance of the committee (author)

Brigg, L J↗

Investigation of performance deterioration of the CF6/JT9D high bypass ratio turbofan engines

The extent and magnitude of performance deterioration of the Pratt and Whitney JT9D, and the General Electric CF6 engine models is presented. Overall engine and contributing module performance deterioration with respect to flight cycles and/or time are analyzed. The overall engine performance deterioration analyses are based on data obtained from historical records, special engine tests, and tests for specific effects. Hardware inspection data from overhaul shops and special module tests are the basis for the modular performance deterioration data used in the analyses. Various damage mechanisms such as seal rubs, erosion, surface roughness and thermal distortion, and how they contribute to performance deterioration are included in the modular analyses. Results indicate that early performance deterioration occurring within the first few flights of these engines is less than 1 percent in cruise specific fuel consumption (SFC), that it is event oriented, and that it is the result of increased blade tip clearances. This performance deterioration gradually increases to about 2.5 to 3.0 percent (including the initial short term deterioration) after 2500 to 3000 flights where increased blade tip clearances, airfoil quality degradation, and thermal distortion are the contributing causes.

Ziemianski, J. A.↗

Film Cooling Effectiveness Measurements on a CMC-Simulated Flat Plate

Ceramic matrix composites (CMC) are high temperature materials that can allow higher operating turbomachinery engine temperatures with less coolant required. One method of fabricating ceramic matrix composites is by weaving fibers into the shape of an airfoil. Generally, CMC fiber tows are assembled with various weave patterns, but this uneven surface could introduce aerodynamic losses, and it will be necessary to determine the best film cooling hole arrangement for minimal thermal engine efficiency loss. As part of an effort to assess the impact of geometric constraints of CMC implementation relative to metallic high pressure turbine blades, an experimental study was performed to investigate the effect of film cooling on a CMC-like surface roughened flat plate. Film cooling effectiveness measurements were acquired on a large-scale surface with a ceramic matrix composite weave pattern and on a smooth surface for comparison. A single row and a 2-row cooling hole arrangement were investigated with different hole sizes. Infrared thermography data was acquired at several Reynolds numbers and blowing ratios. Results showed that the effect on span averaged film cooling effectiveness was small between a weave surface pattern and a smooth surface, while hole spacing dependence had a much stronger effect.

infrared↗

Turbulence in the Wake of a Thin Airfoil at Low Speeds

Experiments have been made to determine the nature of turbulence in the wake of a two-dimensional airfoil at low speeds. The experiments were motivated by the need for data which can be used for analysis of the tail-buffeting problem in aircraft design. Turbulent intensity and power spectra of the velocity fluctuations were measured at a Reynolds number of 1.6 x 10(exp 5) for several angles of attack. Total-head measurements were also obtained in an attempt to relate steady and fluctuating wake properties. Mean-square downwash was found to have nearly the same dependence on vertical position in the wake as that shown by total-head loss. For this particular wing, turbulent intensity, integrated across the wake, increased roughly as the 3/2 power of the drag coefficient. Power-spectrum measurements indicated a decrease in frequency as wing angle of attack was increased. The average frequency in the wake was proportional to the ratio of mean wake velocity to wake width.

Campbell, George S.↗

Experimental and Analytical Investigation of the Coolant Flow Characteristics in Cooled Turbine Airfoils

The flow characteristics of turbine airfoil cooling system components were experimentally investigated. Flow models representative of leading edge impingement, impingement with crossflow (midchord cooling), pin fins, feeder supply tube, and a composite model of a complete airfoil flow system were tested. Test conditions were set by varying pressure level to cover the Mach number and Reynolds number range of interest in advanced turbine applications. Selected geometrical variations were studied on each component model to determine these effects. Results of these tests were correlated and compared with data available in the literature. Orifice flow was correlated in terms of discharge coefficients. For the leading edge model this was found to be a weak function of hole Mach number and orifice-to-impinged wall spacing. In the impingement with crossflow tests, the discharge coefficient was found to be constant and thus independent of orifice Mach number, Reynolds number, crossflow rate, and impingement geometry. Crossflow channel pressure drop showed reasonable agreement with a simple one-dimensional momentum balance. Feeder tube orifice discharge coefficients correlated as a function of orifice Mach number and the ratio of the orifice-to-approach velocity heads. Pin fin data was correlated in terms of equivalent friction factor, which was found to be a function of Reynolds number and pin spacing but independent of pin height in the range tested.

Damerow, W. P.↗

The "limiting line" in mixed subsonic and supersonic flow of compressible fluids

It is well known that the vorticity for any fluid element is constant if the fluid is non-viscous and the change of state of the fluid is isentropic. When a solid body is placed in a uniform stream, the flow far ahead of the body is irrotational. Then if the flow is further assumed to be isentropic, the vorticity will be zero over the whole filed of flow. In other words, the flow is irrotational. For such flow over a solid body, it is shown by Theodorsen that the solid body experiences no resistance. If the fluid has a small viscosity, its effect will be limited in the boundary layer over the solid body and the body will have a drag due to the skin friction. This type of essentially isentropic irrotational flow is generally observed for a streamlined body placed in a uniform stream, if the velocity of the stream is kept below the so-called "critical speed." At the critical speed or rather at a certain value of the ratio of the velocity of the undisturbed flow and the corresponding velocity of sound, shock waves appear. This phenomenon is called the "compressibility bubble." Along a shock wave, the change of state of the fluid is no longer isentropic, although still adiabatic. This results in an increase in entropy of the fluid and generally introduces vorticity in an originally irrotational flow. The increase in entropy of the fluid is, of course, the consequence of changing part of the mechanical energy into heat energy. In other words, the part of fluid affected by the shock wave has a reduced mechanical energy. Therefore, with the appearance of shock waves, the wake of the streamline body is very much widened, and the drag increases drastically. Furthermore, the accompanying change in the pressure distribution over the body changes the aerodynamic moment acting on it and in the case of an airfoil decreases the lift force. All these consequences of the breakdown of isentropic irrotational flow are generally undesirable in applied aerodynamics. Its occurrence should be delayed as much as possible by modifying the shape or contour of the body. However, such endeavor will be very much facilitated if the cause or the criterion for the breakdown can be found first.

MACH NUMBER↗

Ice Accretion Roughness Variations on a Hybrid CRM65-Midspan Wing Model

Ice accretion roughness measurements were performed in the Icing Research Tunnel (IRT) at NASA Glenn Research Center for the Hybrid CRM65-Midspan model in a range of icing conditions. The Hybrid CRM65-Midspan model was chosen for this investigation because 1) the model exhibits high sweep relative to models previously explored in the roughness investigations, 2) the model has leading edge characteristics similar to wing shapes currently used in mid-size commercial airliners, and 3) the sweep and thickness ratios relate better to hybrid lifting body designs for N+2 and N+3 vehicles than other models available. The investigation consisted of multiple sets of tests which focused on 1) 0-angle of attack cases replicating the conditions employed by Anderson et al. (1998) using both Appendix C and SLD cloud conditions, 2) cases based on the “Max Scallop” case by Broeren et al. (2016) and a “High Temperature” case with cloud properties similar to the “Max Scallop” case. Additional tests were performed 1) based on the “Max Scallop” case with variations in freestream static temperature and 2) using test section speeds near 10,000-hold flight conditions. The point clouds were characterized using the approach of McClain and Kreeger (2013) for the ice roughness variations and using the approach of McClain (2016) for the mean ice thickness variations. The resulting roughness and mean thickness variations generally follow the temporal scaling previously identified using on airfoil models without sweep, but the collapse of the time progression profiles is not as tight as found for past measurements on models without sweep. LEWICE and modified panel-method predictions were used explore spatial roughness variations and to compare to the roughness correlations developed by McClain et al. (2021) for the “Max Scallop” cases.

Icing↗