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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 343 records · Page 19

Fire and heat resistant laminating resins based on maleimido substituted aromatic cyclotriphosphazene polymer

4-Aminophenoxy cyclotriphosphazenes are reacted with maleic anhydride to produce maleamic acids which are converted to the maleimides. The maleimides are polymerized. By selection of starting materials (e.g., hexakis amino or trisaminophenoxy trisphenoxy cyclotriphosphazenes), selection of molar proportions of reactants, use of mixtures of anhydrides and use of dianhydrides as bridging groups a variety of maleimides and polymers are produced. The polymers have high limiting oxygen indices, high char yields and other useful heat and fire resistant properties making them useful as, for example, impregnants of fabrics.

Kumar, Devendra↗

Champagne Heat Pump

The term champagne heat pump denotes a developmental heat pump that exploits a cycle of absorption and desorption of carbon dioxide in an alcohol or other organic liquid. Whereas most heat pumps in common use in the United States are energized by mechanical compression, the champagne heat pump is energized by heating. The concept of heat pumps based on other absorption cycles energized by heat has been understood for years, but some of these heat pumps are outlawed in many areas because of the potential hazards posed by leakage of working fluids. For example, in the case of the water/ammonia cycle, there are potential hazards of toxicity and flammability. The organic-liquid/carbon dioxide absorption/desorption cycle of the champagne heat pump is similar to the water/ammonia cycle, but carbon dioxide is nontoxic and environmentally benign, and one can choose an alcohol or other organic liquid that is also relatively nontoxic and environmentally benign. Two candidate nonalcohol organic liquids are isobutyl acetate and amyl acetate. Although alcohols and many other organic liquids are flammable, they present little or no flammability hazard in the champagne heat pump because only the nonflammable carbon dioxide component of the refrigerant mixture is circulated to the evaporator and condenser heat exchangers, which are the only components of the heat pump in direct contact with air in habitable spaces.

Jones, Jack A.↗

In Situ Thermal Inspection of Automated Fiber Placement Operations for Tow and Ply Defect Detection

The advent of Automated Fiber Placement (AFP) systems have aided the rapid manufacturing of composite aerospace structures. One of the challenges that AFP systems pose is the uniformity of the deposited prepreg tape layers, which complicates detection of laps, gaps, overlaps and twists. The current detection method used in industry involves halting fabrication and performing a time consuming, visual inspection of each tape layer. Typical AFP systems use a quartz lamp to heat the base layer to make the surface tacky as it deposits another tape layer. The innovation proposed in this paper is to use the preheated base layer as a through-transmission heat source for inspecting the newly added tape layer in situ using a thermographic camera mounted on to the AFP hardware. Such a system would not only increase manufacturing throughput by reducing inspection times, but it would also aid in process development for new structural designs or material systems by providing data on as-built parts. To this end, a small thermal camera was mounted onto an AFP robotic research platform at NASA, and thermal data was collected during typical and experimental layup operations. The data was post processed to reveal defects such as tow overlap/gap, wrinkling, and peel-up. Defects that would have been impossible to detect visually were also discovered in the data, such as poor/loss of adhesion between plies and the effects of vacuum debulking. This paper will cover the results of our experiments, and the plans for future versions of this inspection system.

Juarez, Peter D.↗

Eliminating the Need for Refrigerants Using New Liquid and Salt-Based Cooling and Heat-Pumping Technology (CRADA Final Report)

Calion Technologies, Inc. project team investigated various embodiments of the ionocaloric cycle. Ionocaloric technology provides a new platform for all heating and cooling that is zero-GWP, non-toxic, non-hazardous, and non-flammable. It is well-poised to replace vapor compression technology which uses high-GWP refrigerants which are on track to account for 25% of our global warming budget. Developing the ionocaloric technology as a drop-in replacement for vapor compression was the primary research thrust under this CRADA.

37 INORGANIC, ORGANIC, PHYSICAL, AND ANALYTICAL CH↗

Simplified analysis and optimization of space base and space shuttle heat rejection systems

A simplified radiator system analysis was performed to predict steady state radiator system performance. The system performance was found to be describable in terms of five non-dimensional system parameters. The governing differential equations are integrated numerically to yield the enthalpy rejection for the coolant fluid. The simplified analysis was extended to produce the derivatives of the coolant exit temperature with respect to the governing system parameters. A procedure was developed to find the optimum set of system parameters which yields the lowest possible coolant exit temperature for either a given projected area or a given total mass. The process can be inverted to yield either the minimum area or the minimum mass, together with the optimum geometry, for a specified heat rejection rate.

Wulff, W.↗

NaOH-based high temperature heat-of-fusion thermal energy storage device

A material called Thermkeep, developed as a low-cost method for the storage of thermal energy for solar electric power generating systems is discussed. The storage device consists of an insulated cylinder containing Thermkeep in which coiled tubular heat exchangers are immersed. A one-tenth scale model of the design contains 25 heat-exchanger tubes and 1500 kg of Thermkeep. Its instrumentation includes thermocouples to measure internal Thermkeep temperatures, vessel surface, heated shroud surface, and pressure gauges to indicate heat-exchanger pressure drops. The test-circuit design is presented and experimental results are discussed.

Cohen, B. M.↗

Water Based Phase Change Material Heat Exchanger Development

In a cyclical heat load environment such as low Lunar orbit, a spacecraft’s radiators are not sized to reject the full heat load requirement. Traditionally, a supplemental heat rejection device (SHReD) such as an evaporator or sublimator is used to act as a “topper” to meet the additional heat rejection demands. Utilizing a Phase Change Material (PCM) heat exchanger (HX) as a SHReD provides an attractive alternative to evaporators and sublimators as PCM HXs do not use a consumable, thereby leading to reduced launch mass and volume requirements. Studies conducted in this paper investigate utilizing water’s high latent heat of formation as a PCM, as opposed to traditional waxes, and corresponding complications surrounding freezing water in an enclosed volume. Work highlighted in this study is primarily visual and includes understanding ice formation, freeze front propagation, and the solidification process of water/ice. Various test coupons were constructed of copper to emulate the interstitial pin configuration (to aid in conduction) of the proposed water PCM HX design. Construction of a prototypic HX was also completed in which a flexible bladder material and interstitial pin configurations were tested. Additionally, a microgravity flight was conducted where three copper test articles were frozen continuously during microgravity and 2-g periods and individual water droplets were frozen during microgravity.

Hansen, Scott W.↗

Development of a high-temperature Inconel 625 heat exchanger by model design and binder jetting additive manufacturing

A nickel-based Inconel 625 superalloy heat exchanger for high-temperature applications was developed via binder jetting additive manufacturing. The material properties were characterized first on printed and sintered parts. Two sintering temperatures were used to investigate the effects of the temperature on densification and microstructure. For channel geometry design, the heat transfer capabilities of the heat exchanger were optimized for the cross-section geometry of fluid flow channels in a counterflow configuration, and a stress analysis was conducted to investigate the effects of channel geometry. After headers were incorporated into the heat exchanger as a one-piece component, a prototype was printed. A complete depowdering was achieved via compressed air blowing, and sintering was performed with the developed profile. Ultimately, a one-piece heat exchanger with a nearly full density was obtained. Heat transfer tests were performed on this unit, and the results were compared with those from the simulations. In this study, systematic processes were developed for an additively manufactured Inconel-based heat exchanger for high-pressure, high-temperature heat transfer applications.

36 MATERIALS SCIENCE↗

Sensitivity of Latent Heating Profiles to Environmental Conditions: Implications for TRMM and Climate Research

The Tropical Rainfall Measuring Mission (TRMM) as a part of NASA's Earth System Enterprise is the first mission dedicated to measuring tropical rainfall through microwave and visible sensors, and includes the first spaceborne rain radar. Tropical rainfall comprises two-thirds of global rainfall. It is also the primary distributor of heat through the atmosphere's circulation. It is this circulation that defines Earth's weather and climate. Understanding rainfall and its variability is crucial to understanding and predicting global climate change. Weather and climate models need an accurate assessment of the latent heating released as tropical rainfall occurs. Currently, cloud model-based algorithms are used to derive latent heating based on rainfall structure. Ultimately, these algorithms can be applied to actual data from TRMM. This study investigates key underlying assumptions used in developing the latent heating algorithms. For example, the standard algorithm is highly dependent on a system's rainfall amount and structure. It also depends on an a priori database of model-derived latent heating profiles based on the aforementioned rainfall characteristics. Unanswered questions remain concerning the sensitivity of latent heating profiles to environmental conditions (both thermodynamic and kinematic), regionality, and seasonality. This study investigates and quantifies such sensitivities and seeks to determine the optimal latent heating profile database based on the results. Ultimately, the study seeks to produce an optimized latent heating algorithm based not only on rainfall structure but also hydrometeor profiles.

Shepherd, J. Marshall↗

Sea surface temperature of the coastal zones of France

Thermal gradients in French coastal zones for the period of one year were mapped in order to enable a coherent study of certain oceanic features detectable by the variations in the sea surface temperature field and their evolution in time. The phenomena examined were mesoscale thermal features in the English Channel, the Bay of Biscay, and the northwestern Mediterranean; thermal gradients generated by French estuary systems; and diurnal heating in the sea surface layer. The investigation was based on Heat Capacity Mapping Mission imagery.

Deschamps, P. Y.↗

Thermal Stress Analysis of RCG-Tempered TUFI Tile TPS for Hypersonic Vehicles

This paper presents detailed results from linear and nonlinear finite-element thermal stress analyses of a new tile, Thermal Protection Systems (TPS) concept. A very thin coating of Reaction Cured Glass (RCG) is used to "temper" the surface of Toughened Uni-Piece Fibrous Insulation (TUFI) tiles to improve resistance to thermal shock and thermal cycling effects. The coating also serves to reduce catalytic heating and may improve waterproofing. Calculations include trajectory-based aerothermal heating environments for X-34 wing leading edge TPS designs and arc jet environments for TPS test articles. The nonlinear analyses include the high temperature plasticity of RCG to demonstrate the reuseability of the material.

Milos, Frank S.↗

Air Conditioner/Dehumidifier

An ordinary air conditioner in a very humid environment must overcool the room air, then reheat it. Mr. Dinh, a former STAC associate, devised a heat pipe based humidifier under a NASA Contract. The system used heat pipes to precool the air; the air conditioner's cooling coil removes heat and humidity, then the heat pipes restore the overcooled air to a comfortable temperature. The heat pipes use no energy, and typical savings are from 15-20%. The Dinh Company also manufactures a "Z" coil, a retrofit cooling coil which may be installed on an existing heater/air conditioner. It will also provide free hot water. The company has also developed a photovoltaic air conditioner and solar powered water pump.

Source record↗

Mars 2020 Reconstructed Aerothermal Environments and Design Margins

The Mars 2020 aeroshell's thermal protection system was nearly identical to the Mars Science Laboratory system that successfully completed its mission for the Curiosity rover's landing in 2012. It was predicted that, like Mars Science Laboratory, the Mars 2020 heatshield would experience boundary layer transition and that the thermal protection system would provide sufficient material thickness margins against the aerothermal environments, even after adding radiative heating that was not included for Mars Science Laboratory. The Mars 2020 flight instrumentation suite included heatshield sensors similar to Mars Science Laboratory and new backshell measurements. A full set of surface pressure and in-depth temperature data were collected during atmospheric entry. This paper provides an initial analysis of the flight data and focuses on the reconstructed total surface heat flux inferred from the measured temperatures. Turbulent boundary layer conditions again were observed on the Mars 2020 heatshield, and the temperatures at all eleven heatshield and six backshell thermocouple in-depth sensor locations were well within system capabilities due to favorable entry conditions and conservative uncertainties. New computational fluid dynamics results on the reconstructed entry trajectory are compared to the measured surface pressures and reconstructed total heat fluxes. The predicted heatshield surface pressures at six locations match the data qualitatively and quantitatively well, as expected. Smooth-wall laminar heating predictions prior to boundary layer transition fall above the reconstructed heating on the heatshield. After the observed boundary layer transition time, total heat flux based on algebraic turbulence model calculations generally match the heat flux trends relative to one another. The convective heat flux was predicted to constitute the majority of the total heating. On the backshell, smooth-wall laminar total heat flux predictions generally exceed the reconstructed total heating at six locations. At each of these locations, it is estimated that radiative heating provided almost all of the total heating. The Mars 2020 as-flown aerothermal environments were well below the design levels for all measurement locations due to conservative design assumptions and a stressing design trajectory.

Mars 2020↗

Mars 2020 Reconstructed Aerothermal Environments and Design Margins

The Mars 2020 aeroshell's thermal protection system was nearly identical to the Mars Science Laboratory system that successfully completed its mission for the Curiosity rover's landing in 2012. It was predicted that, like Mars Science Laboratory, the Mars 2020 heatshield would experience boundary layer transition and that the thermal protection system would provide sufficient material thickness margins against the aerothermal environments, even after adding radiative heating that was not included for Mars Science Laboratory. The Mars 2020 flight instrumentation suite included heatshield sensors similar to Mars Science Laboratory and new backshell measurements. A full set of surface pressure and in-depth temperature data were collected during atmospheric entry. This paper provides an initial analysis of the flight data and focuses on the reconstructed total surface heat flux inferred from the measured temperatures. Turbulent boundary layer conditions again were observed on the Mars 2020 heatshield, and the temperatures at all eleven heatshield and six backshell thermocouple in-depth sensor locations were well within system capabilities due to favorable entry conditions and conservative uncertainties. New computational fluid dynamics results on the reconstructed entry trajectory are compared to the measured surface pressures and reconstructed total heat fluxes. The predicted heatshield surface pressures at six locations match the data qualitatively and quantitatively well, as expected. Smooth-wall laminar heating predictions prior to boundary layer transition fall above the reconstructed heating on the heatshield. After the observed boundary layer transition time, total heat flux based on algebraic turbulence model calculations generally match the heat flux trends relative to one another. The convective heat flux was predicted to constitute the majority of the total heating. On the backshell, smooth-wall laminar total heat flux predictions generally exceed the reconstructed total heating at six locations. At each of these locations, it is estimated that radiative heating provided almost all of the total heating. The Mars 2020 as-flown aerothermal environments were well below the design levels for all measurement locations due to conservative design assumptions and a stressing design trajectory.

Mars 2020↗

Temperature-dependent reaction-rate expression for oxygen recombination at Shuttle entry conditions

A temperature-dependent oxygen surface reaction-rate coefficient has been determined from experimental STS-2 heating and wall temperature data at altitudes of 77.91 km, 74.98 km, and 71.29 km. The coefficient is presented in an Arrhenius form and is shown to be less temperature dependent than previous results. Finite-rate viscous-shock-layer heating rates based on this present expression have been compared with predicted heating rates using the previous rate coefficients and with experimental heating data obtained over an extensive range of STS-2 and STS-3 entry conditions. A substantial improvement is obtained in comparison of experimental data and predicted heating rates using the present oxygen reaction-rate expression.

Zoby, E. V.↗