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At least 343 records · Page 19

FASTER Test Reactor Preconceptual Design Report

The FASTER test reactor plant is a sodium-cooled fast spectrum test reactor that provides high levels of fast and thermal neutron flux for scientific research and development. The 120MWe FASTER reactor plant has a superheated steam power conversion system which provides electrical power to a local grid allowing for recovery of operating costs for the reactor plant.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Corrosion of Structural Materials for Advanced Supercritical Carbon- Dioxide Brayton Cycle

The supercritical carbon-dioxide (referred to as SC-CO 2 hereon) Brayton cycle is being considered for power conversion systems for a number of nuclear reactor concepts, including the sodium fast reactor (SFR), fluoride saltcooled high temperature reactor (FHR), and high temperature gas reactor (HTGR), and several types of small modular reactors (SMR). The SC-CO 2 direct cycle gas fast reactor has also been recently proposed. The SC-CO 2 Brayton cycle (discussed in Chapter 1) provides higher efficiencies compared to the Rankine steam cycle due to less compression work stemming from higher SC-CO 2 densities, and allows for smaller components size, fewer components, and simpler cycle layout. For example, in the case of a SFR using a SC-CO 2 Brayton cycle instead of a steam cycle would also eliminate the possibility of sodium-water interactions. The SC-CO 2 cycle has a higher efficiency than the helium Brayton cycle, with the additional advantage of being able to operate at lower temperatures and higher pressures. In general, the SC-CO 2 Brayton cycle is well-suited for any type of nuclear reactor (including SMR) with core outlet temperature above ~ 500°C in either direct or indirect versions. In all the above applications, materials corrosion in high temperature SC-CO 2 is an important consideration, given their expected lifetimes of 20 years or longer. Our discussions with National Laboratories and private industry early on in this project indicated materials corrosion to be one of the significant gaps in the implementation of SC-CO 2 Brayton cycle. Corrosion can lead to a loss of effective load-bearing wall thickness of a component and can potentially lead to the generation of oxide particulate debris which can lead to three-body wear in turbomachinery components. Another environmental degradation effect that is rather unique to CO 2 environment is the possibility for simultaneous occurrence of carburization during oxidation of the material. Carburization can potentially lead to embrittlement of structural alloys in SC-CO 2 Brayton cycle. An important consideration in regards to corrosion is that the temperatures can vary widely across the various sections of the SC-CO 2 Brayton cycle, from room temperature to 750°C, with even higher temperatures being desirable for higher efficiencies. Thus the extent of corrosion and corrosion mechanisms in various components and SC-CO 2 Brayton cycle will be different, requiring a judicious selection of materials for different sections of the cycle. The goal of this project was to address materials corrosion-related challenges, identify appropriate materials, and advance the body of scientific knowledge in the area of high temperature SC-CO 2 corrosion. The focus was on corrosion of materials in SC-CO 2 environment in the temperature range of 450°C to 750°C at a pressure of 2900 psi for exposure duration for up to 1000 hours. The Table below lists the materials tested in the project. The materials were selected based on their high temperature strength, their code certification status, commercial availabilities, and their prior or current usage in the nuclear reactor industry. Additionally, pure Fe, Fe-12%Cr, and Ni-22%Cr were investigated as simple model materials to more clearly understand corrosion mechanisms. This first phase of the project involved testing in research grade SC-CO 2 (99.999% purity). Specially designed autoclaves with high fidelity temperature, pressure, and flow control capabilities were built or modified for this project.

36 MATERIALS SCIENCE↗

Fractional Multistage Hydrothermal Liquefaction of Biomass and Catalytic Conversion into Hydrocarbons

The objective of this project was to develop an improved multistage process for the hydrothermal liquefaction (HTL) of biomass to serve as a new front-end, deconstruction process ideally suited to feed Virent’s well-proven catalytic technology, which is already being scaled up. This process produced water soluble, partially de-oxygenated intermediates that are ideally suited for catalytic finishing to fungible distillate hydrocarbons. Through this project, Virent, with its partners, demonstrated the conversion of pine wood chips to drop-in hydrocarbon distillate fuels using a multi-stage fractional conversion system that is integrated with Virent’s BioForming® process. The majority of work was in the liquefaction task and included temperature scoping, solvent optimization, and separations.

09 BIOMASS FUELS↗

NREL Pyrheliometer Comparisons: September 25-October 6, 2017 (NPC-2017)

Accurate measurements of direct normal (beam) solar irradiance from pyrheliometers are important for developing and deploying solar energy conversion systems, improving our understanding of the Earth's energy budget for climate change studies, and for other science and technology applications involving solar flux. Providing these measurements places many demands on the quality system used by the operator of commercially available radiometers. Maintaining accurate radiometer calibrations that are traceable to an international standard is the first step in producing research-quality solar irradiance measurements. In 1977, the World Meteorological Organization (WMO) established the World Radiometric Reference (WRR) as the international standard for the measurement of direct normal solar irradiance (Frohlich 1991). The WRR is an internationally recognized, detector-based measurement standard determined by the collective performance of six electrically self-calibrated absolute cavity radiometers comprising the World Standard Group (WSG). Various countries, including the United States, have contributed these specialized radiometers to the Physikalisch-Meteorologisches Observatorium Davos - World Radiation Center (PMOD/WRC) to establish the WSG. As with all measurement systems, Absolute Cavity Radiometers (ASR) are subject to performance changes over time. Therefore, every five years the PMOD/WRC in Davos, Switzerland, hosts an International Pyrheliometer Comparison (IPC) for transferring the WRR to participating radiometers. NREL has represented the U.S. Department of Energy (DOE) in each IPC since 1980. As a result, NREL has developed and maintained a select group of absolute cavity radiometers with direct calibration traceability to the WRR, and uses these reference instruments to calibrate pyrheliometers and pyranometers using the International Organization for Standardization (ISO) 17025 accredited Broadband Outdoor Radiometer Calibration (BORCAL) process (Reda et al. 2008). National Renewable Energy Laboratory (NREL) pyrheliometer comparisons (NPCs) are held annually at the Solar Radiation Research Laboratory (SRRL) in Golden, Colorado. Open to all ACR owners and operators, each NPC provides an opportunity to determine the unique WRR transfer factor (WRR-TF) for each participating pyrheliometer. By adjusting all subsequent pyrheliometer measurements by the appropriate WRR-TF, the solar irradiance data are traceable to the WRR.

14 SOLAR ENERGY↗

NREL Pyrheliometer Comparisons: September 24 - October 5, 2018 (NPC-2018)

Accurate measurements of direct normal (beam) solar irradiance from pyrheliometers are important for developing and deploying solar energy conversion systems, improving our understanding of the Earth's energy budget for climate change studies, and for other science and technology applications involving solar flux. Providing these measurements places many demands on the quality system used by the operator of commercially available radiometers. Maintaining accurate radiometer calibrations that are traceable to an international standard is the first step in producing research-quality solar irradiance measurements. In 1977, the World Meteorological Organization (WMO) established the World Radiometric Reference (WRR) as the international standard for the measurement of direct normal solar irradiance (Frohlich 1991). The WRR is an internationally recognized, detector-based measurement standard determined by the collective performance of six electrically self-calibrated absolute cavity radiometers comprising the World Standard Group (WSG). Various countries, including the United States, have contributed these specialized radiometers to the Physikalisch-Meteorologisches Observatorium Davos - World Radiation Center (PMOD/WRC) to establish the WSG. As with all measurement systems, Absolute Cavity Radiometers (ASR) are subject to performance changes over time. Therefore, PMOD/WRC in Davos, Switzerland, hosts an International Pyrheliometer Comparison (IPC) for transferring the WRR to participating radiometers quinquennialy by invitation. NREL has represented the U.S. Department of Energy (DOE) in each IPC since 1980. As a result, NREL has developed and maintained a select group of absolute cavity radiometers with direct calibration traceability to the WRR, and uses these reference instruments to calibrate pyrheliometers and pyranometers using the International Organization for Standardization (ISO) 17025 accredited Broadband Outdoor Radiometer Calibration (BORCAL) process (Reda et al. 2008). To fill the gap between each IPC, NREL pyrheliometer comparisons (NPCs) are held annually at the Solar Radiation Research Laboratory (SRRL) in Golden, Colorado. Open to all ACR owners and operators, each NPC provides an opportunity to determine the unique WRR transfer factor (WRR-TF) for each participating pyrheliometer. By adjusting all subsequent pyrheliometer measurements by the appropriate WRR-TF, the solar irradiance data are traceable to the WRR. NPC-2018 was September 24 through October 5, 2018. Participants operated 43 ACRs to simultaneously measure clear-sky direct normal solar irradiance during this period. The Transfer Standard Group (TSG) of reference radiometers for NPC-2018 consisted of four NREL radiometers with direct traceability to the WRR, having participated in the Twelfth International Pyrheliometer Comparisons (IPC-XII) in the fall of 2015. As a result of NPC-2018, each participating absolute cavity radiometer was assigned a new WRR-TF, computed as the reference irradiance determined by the TSG divided by the observed irradiance from the participating radiometer. The performance of the TSG during NPC-2018 was consistent with previous comparisons, including IPC-XII. The measurement performance of the TSG allowed the transfer of the WRR to each participating radiometer with an estimated uncertainty of plus/minus 0.36% with respect to the International System of Units.

14 SOLAR ENERGY↗

Fiscal Year 2018 Sodium-CO2 Interaction Test

An experiment campaign was continued in Fiscal Year 2018 in the Argonne National Laboratory (Argonne) SNAKE facility that investigated the interactions between supercritical carbon dioxide (sCO 2 ) and sodium through injection of sCO 2 into an open surface sodium pool. Two of fifteen previous SNAKE tests revealed that self-plugging of the leakage path/nozzle occurs at higher initial sodium temperatures of about 500 ºC due to chemical reactions involving CO 2 , sodium, and sodium-CO 2 reaction products. At lower sodium temperatures, the interaction phenomena involve consumption of injected CO 2 and formation of an agglomerated mass of reaction products without self-plugging. The FY 2018 test investigated interactions at an intermediate initial sodium temperature of about 411 ºC, representative of the interior of a sodium-to-CO 2 heat exchanger in a Sodium-Cooled Fast Reactor (SFR) sCO 2 Brayton Cycle energy conversion system. The experiment was successfully conducted and did not show self-plugging as evidenced by a sustained chemical reaction between the injected CO 2 and sodium and consumption of CO 2 .

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Light Material Interactions in Energy Conversion (Final Report)

The scientific vision of the “Light-Material Interactions in Energy Conversion” Energy Frontier Research Center (LMI-EFRC) is embodied in our mission statement: ‘to tailor the morphology, complex dielectric structure, and electronic properties of matter so as to sculpt the flow of sunlight and heat, enabling light conversion to electrical energy with unprecedented efficiency’. Founded in 2009, the LMI-EFRC has become a national resource for fundamental optical principles and phenomena relevant to solar energy conversion, addressing new scientific opportunities that enable efficient utilization of the entire visible and infrared solar resource. The LMI-EFRC is directed by Prof. Ralph Nuzzo and centered at its lead institution, the California Institute of Technology. The Center is an integrated and collaborative partnership of research leaders in photonics and photonic materials, comprising 14 faculty investigators that span six academic departments at five institutions, including Profs. Harry Atwater, Andrei Faraon, Nathan Lewis, and Austin Minnich at Caltech; Profs. Ralph Nuzzo, Paul Braun and John Rogers at the University of Illinois at Urbana-Champaign; Prof. Jennifer Lewis at Harvard University; Profs. Mark Brongersma, Jennifer Dionne, and Shanhui Fan at Stanford University; and Profs. Paul Alivisatos, Eli Yablonovitch, and Xiang Zhang at Lawrence Berkeley National Laboratory. The Center is organized into four research groups (RGs) that address scientific themes related to light-matter interactions, with each team spanning multiple institutional partners and designed to meet our scientific objectives. Notable project outcomes that address the LMI Mission and 2014-2018 goals include: (1) RG1 “New Light Management Mechanisms” demonstrated tunable and active nanostructured patterned surfaces (‘metasurfaces’) for control of light absorption, reflection, and propagation. (2) RG2 “Solar Spectrum Control and Conversion” developed colloidal nanocrystals with designer optical properties for fundamental studies of solar spectrum control and conversion. (3) RG3 “Thermal Photon Harvesting” established photonic design principles to harness and control thermal photons in novel conversion systems. (4) RG4 “Programmable Assembly of Photonic and Electronic Architectures” developed powerful new methods for light- and matter-based additive fabrication of electronic and photonic architectures.

14 SOLAR ENERGY↗

Degradation Mechanisms and Development of Protective Coatings for Thermal Energy Storage and High Temperature Fluid Containment Materials

This research addresses cost savings to achieve the SETO target of $15/kWh th for thermal energy storage and 6¢/kWh for levelized cost of energy. Next-generation solar power conversion systems require high-temperature, advanced fluids in the range of 600° to 900°C. The three major advanced fluid groups—supercritical CO 2 , liquid metal alloys, and molten salts—are very corrosive to common alloys used in vessels, heat exchangers, and piping at these temperatures. Understanding degradation mechanisms is essential for making recommendations on proper working conditions and suitable cost-effective coating materials for CSP applications at high temperatures. The implementation of the findings from this research will significantly reduce investment risk by increasing the lifetime of the CSP plant components. In the past, the majority of the hot corrosion evaluations have been performed for waste incinerators, gas turbine engines, and electric power generation (steam-generating equipment) applications for different materials, molten-salt systems, and coatings. Containment materials and resistant coatings for supercritical CO 2 , molten salts and liquid metal alloys have not being evaluated for CSP applications. We plan to understand the underlying degradation mechanisms to select protective approaches such as anodic passivation, cathodic protection, and coating designs.The novelty of the proposed research is the development of protective coatings and working conditions for materials in contact with high temperature TES and HTF. Current state-of-the-art materials and protection methods are non-existent. Novel approaches are: the use of graphite nanomaterials to enhance the non-wettability of the aggressive fluids with the coating; self-healing behavior of Si-coatings in liquid Al-Si alloys; anodic passivation in molten salts to protect metallic substrates and the modeling prediction of attack in liquid metal alloys.

14 SOLAR ENERGY↗

Advancement of Supercritical Carbon Dioxide Technology through Round Robin Testing and Fundamental Modeling

Growing interest in supercritical carbon dioxide (sCO 2 ) cycles for advanced reactors is driving the need for corrosion data on candidate plant materials. The sCO 2 Brayton cycle is being considered for power conversion systems for a number of nuclear reactor concepts including the sodium fast reactor, fluoride salt-cooled high temperature reactor, high temperature gas reactor, and several types of small modular reactors. Multiple organizations have developed test facilities to address the corrosion data knowledge gap in high temperature, high pressure sCO 2 environments but, to date, there has been no formal test program among these organizations to validate the consistency of the data they produce. A demonstration of comparable and reproducible results enables a coordinated effort to explore the sCO 2 parameter space relevant to advanced reactor technology. This proposal establishes a round robin test plan for sCO 2 corrosion testing and the organization of a sCO 2 Materials Group to guide future materials testing directions. Furthermore, this proposal outlines efforts to elucidate the mechanisms of sCO 2 corrosion by performing identical tests in supercritical steam, testing model alloys with various composition and environmental conditions, accompanied by modeling efforts to study rate controlling mechanisms of corrosion and to help understanding the effects of impurities.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Heat Storage Options for Sodium, Salt and Helium Cooled Reactors to Enable Variable Electricity to the Grid and Heat to Industry with Base-Load Reactor Operations

Electricity markets are changing rapidly because of (1) the addition of wind and solar and (2) the goal of a low-carbon electricity grid. These changes result in times of high electricity prices and very low or negative electricity prices. California has seen its first month where more than 20% of the time (mid-day) the wholesale price of electricity was zero or negative. This creates large incentives for coupling heat storage to advanced reactors to enable variable electricity and industrial-heat output (to maximize revenue) while the reactor operates at base load (minimize cost). Recent studies have examined coupling various types of heat storage to Rankine and Brayton power cycles. However, there has been little examination of heat-storage options between (1) the reactor and (2) the power-conversion system or industrial customer. Heat-storage systems can be incorporated into sodium , helium-, and salt-cooled reactors. Salt-cooled reactors include the fluoride-salt-cooled high-temperature reactor (FHR) with its solid fuel and clean coolant and the molten salt reactor (MSR) with its fuel dissolved in the salt. For sodium and salt reactors, it is assumed that a heat-storage system would be in the secondary loop between the reactor and power cycle. For helium-cooled reactors, heat storage can be in the primary or secondary loop. This report is a first look at the rational and the heat storage options for deploying gigawatt-watt hour heat-storage systems with GenIV reactors. Economics and safety are the primary selection criteria. The leading heat-storage candidate for sodium-cooled systems (a low-pressure secondary system with small temperature drop across the reactor core) is sodium coolant stored in large steel tanks, with the coolant transferring heat in channels. The design minimizes sodium volume in the storage and, thus, the risks and costs associated with sodium. For helium systems (high-pressure with large temperature drop across the core), the leading heat storage options are (1) varying the temperature of the reactor core, (2) steel or alumina firebrick in a secondary pressure vessel and (3) nitrate or hot-rock/firebrick at atmospheric pressure. For salt systems (low pressure, high temperatures, and small temperature drop across the reactor core) the leading heat-storage systems are secondary salts. In each case, options are identified and questions to be addressed are identified. In some cases there is a strong coupling between the heat-storage technology and the power cycle. The leading sodium heat-storage technology may imply changes in the power cycle. High-temperature salt systems couple efficiency to Brayton power cycles that may create large incentives for the heat storage to remain within the power cycle rather than in any intermediate heat transfer loop.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

NREL Pyrheliometer Comparisons: September 23-October 4, 2019 (NPC-2019)

Accurate measurements of direct normal (beam) solar irradiance from pyrheliometers are important for developing and deploying solar energy conversion systems, improving our understanding of the Earth's energy budget for climate change studies, and for other science and technology applications involving solar flux. Providing these measurements places many demands on the quality system used by the operator of commercially available radiometers. Maintaining accurate radiometer calibrations that are traceable to an international standard is the first step in producing research-quality solar irradiance measurements. In 1977, the World Meteorological Organization (WMO) established the World Radiometric Reference (WRR) as the international standard for the measurement of direct normal solar irradiance (Frohlich 1991). The WRR is an internationally recognized, detector-based measurement standard determined by the collective performance of six electrically self-calibrated absolute cavity radiometers comprising the World Standard Group (WSG). Various countries, including the United States, have contributed these specialized radiometers to the Physikalisch-Meteorologisches Observatorium Davos - World Radiation Center (PMOD/WRC) to establish the WSG.

14 SOLAR ENERGY↗

Silicon Carbide Multilayer Piping for 900°C Supercritical CO 2 Brayton Cycle: Chemical Compatibility in CO 2

The US Department of Energy's Office of Nuclear Energy is interested in developing supercritical carbon dioxide (sCO 2 ) power cycles that can achieve higher cycle efficiencies and lower costs than the traditional steam Rankine cycles. For the application of an sCO2 energy conversion system with a Very High Temperature Gas Reactor (VHTGR), turbine inlet temperatures over 850°C may be required. Consequently, it is necessary to demonstrate structural materials, including turbine inlet piping, that can be code certified at operating temperatures up to 900°C at sCO 2 pressures up to 42 MPa (6100 psi). There are very few metal alloys that retain their strength at these high temperatures, and that are chemically compatible with sCO 2 .

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Superficial Carbon Dioxide Brayton Cycle Energy Conversion Research and Development Program

A closed Brayton cycle recirculates the working fluid, and the turbine exhaust is used in a recuperating heat exchanger to heat the turbine feed. A "supercritical cycle' is a closed Brayton cycle in which the working fluid, such as supercritical carbon dioxide (s-0O2), is maintained near the critical point during the compression phase of the cycle. The key property of the fluid near its critical point is its higher gas density, closer to that of a liquid than of a gas, allowing for the pumping power in the compressor to be significantly reduced, which results in thermal efficiency that is significantly improved over the efficiency attainable in an ideal-gas Brayton cycle. Another advantage of using a supercritical cycle is that the overall footprint of the power-conversion system can be significantly reduced, as compared to the same power output of a steam-Rankine cycle, due to the high pressure in the system and resulting low volumetric flow rate. This allows for the heat-rejection heat exchanger and turbine to be orders of magnitude smaller than for similar power output steam-Rankine systems. Other potential advantages are the reduced use of water, not only due to the increased efficiency, but due also to the fact that the heat rejection temperature is significantly higher than for steam-Rankine systems, allowing for significant heat rejection directly to air. In 2006, Sandia National Laboratories (SNL), recognizing these potentially significant advantages of a higher efficiency power cycle, used internal funds to establish a testing capability and began partnering with the U.S. Department of Energy Office of Nuclear Energy to develop a laboratory-scale test assembly to show the viability of the underlying science and demonstrate system performance. Since that time, SNL has generated over 100 kW-hours of energy, verified cycle performance, and developed cycle controls and maintenance procedures. The test assembly has successfully operated in different configurations (simple Brayton, waste heat cycle, and recompression) and tested additives to the s-CO 2 working fluid. However, challenges remain to confirm viability of existing components and suitability of materials, demonstrate that theoretical efficiencies are achievable, and integrate and scale up existing technologies to be suitable for a range of applications.

42 ENGINEERING↗

Perform Life Cycle Energy and GHG Emission Analysis, Select Candidate Refrigerant(s), Developing Heat Pump by Using Low-GWP Refrigerants and 5 mm Diameter Tubes

Reducing environmental impacts from the energy conversion systems has been an important research topic due to recent severe global climate changes. In residential buildings, the space heating and cooling are main energy consumers, which are relying on vapor compression based heat pumps. To mitigate the environmental impacts of residential systems, the heat pumps using low-GWP refrigerants and 5mm-tube heat exchangers are proposed to replace the conventional 9 mm or 7 mm tube heat exchangers. This research uses a simulation-based design method to optimize the refrigerant circuitries of a 5-ton low-GWP refrigerant heat pumps whose indoor and outdoor heat exchangers adopt 5 mm tubes. Heat pump systems using four commercially available low-GWP refrigerants (R454A, R454C, ARM20A and ARM20B) are optimized and compared with the baseline R410A system. The results indicate that directly replacing 9 mm tubes into 5mm tubes in the baseline systems induces heat pump performance degradation; by optimizing the 5 mm tube heat pumps with added tube rows, the system refrigerant charge is reduced up to 33% compared with the baseline; the optimized low-GWP 5 mm tube heat pumps offer the same or higher performance under both cooling and heating mode; that under cooling mode, the EER improvement is up to 10.7% and under heating mode the COP improvement is up to 3.4%; and a smart flow control device to maintain counter-flow circuitry pattern on both operating modes can improve the heating performance of 5 mm tube optimized system by up to 3.0%. In an effort to better understand the environmental impacts of these systems, life cycle climate performance (LCCP) evaluation method is used to assess the baseline and optimized systems. LCCP considers the direct and indirect emissions of the system over the course of its lifetime from manufacturing to disposal. Our analyses indicate that the optimized systems using 5mm tubes and low-GWP refrigerants can reduce life-cycle CO 2 emission significantly. And improving system efficiency is the most effective way to reduce the emission of low-GWP refrigerant systems. This report shows that using 5 mm diameter tubes in heat exchangers is a feasible approach to develop heat pumps with low-GWP refrigerants. Using the proposed design approach can yield higher system efficiency with lower environmental impact.

42 ENGINEERING↗

Versatile Heat Transfer Module

Development of micro-reactors that can be easily transported to remote areas for civilian or military applications is an immediate focus of U.S. nuclear industry and therefore is being pursued by multiple reactor vendors (e.g. HolosGen LLC, Westinghouse, Ultra Safe Nuclear Corporation, URENCO, etc.) and actively supported by DOE-NE, DOE-ARPA-E and by the Department Of Defense (DoD). Very-high-temperature gas-cooled (VHTR) and heat pipe cooled reactor technologies are regarded as promising concepts for microreactors applications since they enable compact power conversion systems and display beneficial inherent safety features. Development of microreactors with enhanced performance must be supported by innovations in nuclear technologies. Several technologies being developed by the microreactor industry are being revisited with material technologies developed at the Argonne National Laboratory (ANL). Innovative high-temperature compatible solutions are developed to enable advanced thermal-spectrum microreactor designs featuring improved neutronics performance at high-temperature operating conditions to enable high thermal efficiency and economic competitiveness. This report focuses on the Versatile Heat Transfer Module (VHTM) technology that is developed at ANL for heat-transfer in thermal-spectrum microreactors. This technology is built on a liquid alkali metal heat pipe concept while leveraging advanced nuclear material technologies for high-temperature applications at reduced neutronic penalty with potential improvement in inherent safety behavior. The VHTM can be applied to design high-temperature thermal-spectrum microreactor systems with reduced size, weight, uranium enrichment, or increased lifetime. The INFINIT technology deriving from the VHTM enables design of a highly compact long-life microreactor concept for fission surface power (FSP). Demonstration of multiphysics modeling capability was also completed to showcase the added inherent safety benefits obtained with this concept. The VHTM technology remain at an early development stage with low Technology Readiness Level and Manufacturing Readiness Level. The current demonstration of these technologies has focused on manufacturing capability, on performance of the hydrogen diffusion barrier under thermal cycling, while radiation tolerance demonstration is planned. The next step of the demonstration plan will be the assembly of miniature VHTM for high-temperature testing, which can be used as a prototype for future pilot scale demonstration. Such research is critical to pursue development of these technologies that have the clear potential to significantly improve the performance of currently investigated micro-reactors systems.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Collective Summary of sCO2 Materials Development (Supercritical Transformational Electric Power Generation (STEP) Level 2 Milestone Report) (Parts I - II)

Polymers such as PTFE (polytetrafluorethylene or Teflon), EPDM (ethylene propylene diene monomer) rubber, FKM fluoroelastomer (Viton), Nylon 11, Nitrile butadiene (NBR) rubber, hydrogenated nitrile rubber (HNBR) and perfluoroelastomers (FF_202) are commonly employed in super critical CO 2 (sCO2) energy conversion systems. O-rings and gaskets made from these polymers face stringent performance conditions such as elevated temperatures, high pressures, pollutants, and corrosive humid environments. In FY 2019, we conducted experiments at high temperatures (100°C and 120°C) under isobaric conditions (20 MPa). Findings showed that elevated temperatures accelerated degradation of polymers in sCO2, and that certain polymer microstructures are more susceptible to degradation over others. In FY 2020, the focus was to understand the effect of sCO2 on polymers at low (10 MPa) and high pressures (40 MPa) under isothermal conditions (100°C). It was clear that the same selectivity was observed in these experiments wherein certain polymeric functionalities showed more propensity to failure over others. Fast diffusion, supported by higher pressures and long exposure times (1000 hours) at the test temperature, caused increased damage in sCO2 environments to even the most robust polymers. We also looked at polymers under compression in sCO2 at 100°C and 20 MPa pressure to imitate actual sealing performance required of these materials in sCO2 systems. Compression worsened the physical damage that resulted from chemical attack of the polymers under these test conditions. In FY 2021, the effect of cycling temperature (from 50°C to 150°C to 50°C) for polymers under a steady sCO2 pressure of 20 MPa was studied. The aim was to understand the influence of cycling temperatures of sCO2 for typical polymers under isobaric (20 MPa) conditions. Thermoplastic polymers (Nylon, and PTFE) and elastomers (EPDM, Viton, Buna N, Neoprene, FF202, and HNBR) were subjected to 20 MPa sCO2 pressure for 50 cycles and 100 cycles in separate experiments. Samples were extracted for ex-situ characterization at 50 cycles and upon the completion of 100 cycles. Each cycle constituted of 175 minutes of cycling from 50°C to 150°C. The polymer samples were examined for physical and chemical changes by Dynamic Mechanical and Thermal Analysis (DMTA), Fourier Transform Infrared (FTIR) spectroscopy, and compression set. Density and mass changes immediately after removal from test were measured for degree of swell comparisons. Optical microscopy techniques and micro computer tomography (micro CT) images were collected on select specimens. Evaluations conducted showed that exposures to super-critical CO2 environments resulted in combinations of physical and/or chemical changes. For each polymer, the dominance of cycling temperatures under sCO2 pressures, were evaluated. Attempts were made to qualitatively link the permanent sCO2 effects to polymer micro- structure, free volume, backbone substitutions, presence of polar groups, and degree of crystallinity differences. This study has established that soft polymeric materials are conducive to failure in sCO2 through mechanisms of failure that are dependent on polymer microstructure and chemistry. Polar pendant groups, large atom substitutions on the backbone are some of the factors that are influential structural factors.

36 MATERIALS SCIENCE↗

ANL Design Team Analysis: Transportable Modular Reactor by Balance of Plant Elimination

HolosGen LLC is developing “Holos-Quad” a transportable gas-cooled reactor, with integral load following power conversion systems equipping subcritical power modules (SPMs), fully comprised within standard transport containers. The design eliminates the Balance of Plant (BoP) and greatly simplifies the design layout. A closed-loop full Brayton gas thermodynamic cycle converts the fuel cartridges thermal energy into electricity. This ARPA-E project utilizes advanced reactor modeling tools and manufacturing-testing of a scaled SPM equipped with a surrogate fuel cartridge to eliminate the most significant technology gaps to accelerate commercialization. The Argonne Design Team contributes to the research by demonstrating feasibility of various aspects of the Holos-Quad design by performing high-fidelity neutronic modeling, and investigating various reactivity control systems. This work consists of two main tasks: evaluation of HolosGen’s design features and alternative options study for reactivity control.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

NREL Pyrheliometer Comparisons: September 25 - October 1, 2022 (NPC-2022)

Accurate measurements of direct normal (beam) solar irradiance from pyrheliometers are important for developing and deploying solar energy conversion systems, for improving our understanding of Earth's energy budget for climate change studies, and for other science and technology applications involving solar flux. Providing these measurements places many demands on the quality system used by the operator of commercially available radiometers. Maintaining accurate radiometer calibrations that are traceable to an international standard is the first step in producing research-quality solar irradiance measurements.

14 SOLAR ENERGY↗