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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 343 records · Page 19
All sourcesNASA NTRSDOE OSTI
DOE OSTI2020

On the Cutting of Metals: A Mechanics Viewpoint

The mechanics of large-strain deformation in cutting of metals is discussed, primarily from viewpoint of recent developments in in situ analysis of plastic flow and microstructure characterization. It is shown that a broad range of deformation parameters can be accessed in chip formation—strains of 1–10, strain rates of 10–10 5 /s, and temperatures up to 0.7T m —and controlled. This range is far wider than achievable by any other single-stage, severe plastic deformation (SPD) process. The resulting extreme deformation conditions produce a rich variety of microstructures in the chip. Four principal types of chip formation—continuous, shear-localized, segmented, and mushroom-type—as elucidated first by Nakayama (1974, “The Formation of ‘Saw-Toothed Chip’ in Metal Cutting,” Proceedings of International Conference on Production Engineering, Tokyo, pp. 572–577) are utilized to emphasize the diverse plastic flow phenomena, especially unsteady deformation modes that prevail in cutting. These chip types are intimately connected with the underlying flow, each arising from a distinct mode and triggered by an instability phenomenon. The role of plastic flow instabilities such as shear banding, buckling, and fracture in mediating unsteady flow modes is expounded, along with consequences of the flow modes and chip types for the cutting. Sinuous flow is shown to be the reason why gummy (highly strain-hardening) metals, although relatively soft, are so difficult to cut. Synthesizing the various observations, a hypothesis is put forth that it is the stability of flow modes that determines the mechanics of cutting. Furthermore, this leads to a flow-stability phase diagram that could provide a framework for predicting chip types and process attributes.

42 ENGINEERING↗
DOE OSTI2023

Transition from wall modes to multimodality in liquid gallium magnetoconvection

Coupled laboratory-numerical experiments of Rayleigh-Bénard convection in liquid gallium subject to a vertical magnetic field are presented. The experiments are carried out in two cylindrical containers with diameter-to-height aspect ratio Γ = 1.0 and 2.0 at varying thermal forcing (Rayleigh numbers 10 5 ≲ Ra ≲ 10 8 ) and magnetic field strength (Chandrasekhar numbers 0 ≲ Ch ≲ 3 × 10 5 ). Laboratory measurements and numerical simulations confirm that magnetoconvection in our finite cylindrical tanks onsets via nondrifting wall-attached modes, in good agreement with asymptotic predictions for a semi-infinite domain. With increasing supercriticality, the experimental and numerical thermal measurements and the numerical velocity data reveal transitions between wall mode states with different azimuthal mode numbers and between wall-dominated convection to wall and interior multimodality. These transitions are also reflected in the heat transfer data, which combined with previous studies connect onset to supercritical turbulent behaviors in liquid metal magnetoconvection over a large parameter space. The gross heat transfer behaviors between magnetoconvection and rotating convection in liquid metals are compared and discussed.

71 CLASSICAL AND QUANTUM MECHANICS, GENERAL PHYSIC↗
NASA NTRS1980

Flow visualization of inflexional instabilities on a rotating disk

Experiments were conducted on a rotating disk in water using dye to observe the formation of small vortices in the boundary layer due to the inflexional nature of the boundary layer profiles in the radial and near radial directions. Such vortices have also been detected near the leading edge of swept wings and on the windward side of fuselages at angles of attack using sublimation techniques. In the present investigation, color motion pictures at 300 frames per second were taken and the vortex spacing, angles of inclination of the vortex axes and critical Reynolds numbers were determined from these films. Secondary instabilities were also observed and analyzed.

Clarkson, M. H.↗
NASA NTRS1989

Interactions between long and synoptic-scale waves. I - Instability of a nonzonal flow. II - Growth rate of long waves

The interactions between synoptic-scale and long waves were investigated analytically. First, the influence of the long wave on the synoptic-scale wave is examined. The structure of a synoptic-scale wave growing on a wavy basic scale was analyzed under an assumption that the synoptic-scale waves have the structure of the most unstable normal modes. The derived analytical solution, which is simple and is amenable to physical interpretation, can be understood in terms of eddies and their local growth rate. The analytical solution is then used to examine growth of a long wave in the presence of parameterized synoptic-scale waves. Two possibly unstable solutions were found; one is a modification of the linear long wave, and the other a strongly nonlinear solution. In both cases, the synoptic-scale wave increases the growth rate of the long wave.

Ebisuzaki, Wesley↗
NASA NTRS1990

Accurate calculation and instability of supersonic wake flows

This study is concerned with the computation and linear stability of a class of laminar compressible wake flows. The emphasis is on correct basic flow profiles that satisfy the steady equations of motion, and to this end the unperturbed state is obtained through numerical integration of the compressible boundary-layer equations. The linear stability of the flow is examined via the Rayleigh equation that describes evolution of inviscid disturbances. Analytical results are given for short- and long-wavelength disturbances and some numerical results of the general eigenvalue problem are also reported.

Papageorgiou, Demetrius T.↗
NASA NTRS1990

Instabilities in rotating channel flow

A combination of linear, weakly nonlinear, and secondary stability theories has been used to study the transition process in rotating channel flow. Results for parts of the theory have been confirmed by direct numerical simulations. Preliminary results indicate that the theory can help explain some experimental observations regarding the evolution of streamwise vortices.

Ng, Lian↗
NASA NTRS1991

Assessment of meanflow solutions for instability analysis of transitioning flows

Meanflow solutions of 3D supersonic flow past a cone at incidence and a swept leading edge wing have been obtained by thre methods, viz., boundary-layer, parabolized Navier-Stokes, and thin shear-layer Navier-Stokes solvers. The smoothness and accuracy of the solution profiles are compared with a view to applying the meanflow solution to boundary-layer stability analysis.

Iyer, Venkit↗
NASA NTRS1996

Instability and Transition of Flow at, and Near, an Attachment-line - Including Control by Surface Suction

Advances in aviation during and following the Second World War led to an enormous improvement in the performance of aircraft. The push for enhanced efficiency brought cruise speeds into the transonic range, where the associated drag rise due to the appearance of shock-waves became a limiting factor. Wing sweep was adopted to delay the onset of this drag rise, but with this development came several new and unforeseen problems. Preliminary theoretical work assumed that the boundary layer transition characteristics of a swept wing would be subject to the independence principle, so the chordwise transition position could be predicted from two-dimensional work Gas turbine development has now reached a point where additional increases in efficiency are both difficult and expensive to achieve. Consequently, aircraft manufacturers are looking elsewhere for ways to reduce Direct Operating Costs (DOC's) or increase military performance. The attention of industry is currently focusing on Hybrid Laminar Flow Control (HLFC) as a possible method of reducing DOC's for civil aircraft. Following this study and discussions with NASA Langley and Boeing a different series of questions have been addressed in the present work. There are five areas of interest: Relaminarisation of the attachment-line boundary layer when the value of R exceeds 600. The effects of large suction levels on transition in the attachment-line boundary layer (ie critical oversuction). The transition characteristics of a relaminarised attachment-line flow which encounters a non-porous surface. The effect of attachment-line suction on the spanwise propagation of gross disturbances emanating from the wing-fuselage junction. The attachment-line transition caused by surface blowing.

Smith, A.↗
NASA NTRS1998

Instability and Transition of Flow at, and Near, an Attachment-Line: Including Control by Surface Suction

Experiments have been performed on an untapered, swept cylinder model in the Cranfield College of Aeronautics 8 ft x 6 ft low-speed wind tunnel to investigate the effect of surface transpiration on the process of relaminarization in the attachment-line boundary layer. Suction coefficients for complete suppression of turbulence were determined as a function of Reynolds number and spanwise distance. The effect of attachment-line suction on the spanwise propagation of gross disturbances emanating from the fuselage-wing junction region was also studied. Finally, the effect of blowing on a laminar attachment-line boundary layer was also considered and excellent agreement was achieved with previous studies.

Smith, A.↗
NASA NTRSDate not supplied

Thermochemical Instabilities at High Temperature Ceramic Surfaces

The surface of silicon-based high temperature ceramics exhibits thermochemical instabilities when exposed to oxygen-rich high enthalpy flows. These instabilities manifest as sudden temperature jumps of several hundred degrees and rapid material failure, when temperatures exceed 2000 K. Understanding and predicting these phenomena is critical to the design of thermal protection systems for sustained high speed flight vehicles. In this talk we review a series of test cases where surface temperature jumps were observed during plasmatron wind tunnel testing of ceramic materials, including ZrB2-SiC ultra-high temperature ceramics, C/SiC ceramic matrix composites, and silicone-based coatings for low-density carbon phenolic ablators. The underlying physical processes occurring when Si-containing ceramics are exposed to high enthalpy air flow include formation of passivating scales at low temperatures, passive to active oxidation transition, melting of oxide scales, changes in surface radiative properties, formation of porosity and changes in effective conductivity, surface catalytic recombination and transitions in catalytic properties, as well as high-temperature phase changes. The role of these processes in promoting thermochemical instabilities for the different material systems is discussed.

Ultra High Temperature Ceramics, UHTC↗