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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 343 records · Page 19

Mission Planning and Trajectory Design of Roundtrip Mars Transfers

NASA’s Exploration Systems Development Mission Directorate has been evaluating architecture concepts that can deliver crew and cargo to Mars vicinity and return the crew safely back to Earth. A series of trade studies and sensitivity analyses are performed to explore the trade space in an effort to inform the decision of the transportation architecture for future human missions to Mars. This paper documents the tools and methods used to perform mission scans for systems that use high-thrust propulsion and provides discussion on some interesting challenges for the roundtrip transportation architecture. Results for the reference trajectories from the current analysis cycle are presented.

Mars↗

Mission Planning and Trajectory Design of Roundtrip Mars Transfers

NASA’s Exploration Systems Development Mission Directorate has been evaluating architecture concepts that can deliver crew and cargo to Mars vicinity and return the crew safely back to Earth. A series of trade studies and sensitivity analyses are performed to explore the trade space in an effort to inform the decision of the transportation architecture for future human missions to Mars. This paper documents the tools and methods used to perform mission scans for systems that use high-thrust propulsion and provides discussion on some interesting challenges for the roundtrip transportation architecture. Results for the reference trajectories from the current analysis cycle are presented.

Mars↗

Fabrication and Mechanical Testing of Heat Exchanger Tubes for Nuclear Propulsion and Other Applications from Continuous Carbon Nanotube Yarns and Tapes

As NASA and other agencies are looking to conduct sustained operations in space, nuclear engines have been receiving increased focus. The high specific impulse and high fuel efficiency at high thrust output of these engines can halve the transit time for human missions to Mars, or enable missions requiring multiple orbital parameter adjustments. In both Nuclear Thermal Propulsion (NTP) and Nuclear Electric Propulsion (NEP) systems, heat exchangers play a critical role in transferring energy from the reactor to a working fluid, hydrogen in the case of NTP and a molten salt or other fluid for electricity generation in NEP. Heat exchangers are also required in other parts of the spacecraft. Various manufacturing methods and materials are being considered for the heat exchangers. In this presentation the fabrication and testing of heat exchangers made from continuous carbon nanotube (CNT) yarns and tapes are discussed. The fabrication workflow is compared and contrasted, as well as performance of prototype heat exchanger tubes fabricated using the various CNT formats. The failure loads and mechanisms of the tubes under tensile, compression, and bending loads are assessed. A further comparison of the CNT materials to components fabricated from carbon fiber is made. The presented work will contribute to the selection of approaches for heat exchanger fabrication methods for nuclear propulsion and other applications.

Heat Exchanger↗

Optimization of thrust algorithm calibration for Computing System (TCS) for Thrust the NASA Highly Maneuverable Aircraft Technology (HiMAT) vehicle's propulsion system

A simplified gross thrust computing technique for the HiMAT J85-GE-21 engine using altitude facility data was evaluated. The results over the full engine envelope for both the standard engine mode and the open nozzle engine mode are presented. Results using afterburner casing static pressure taps are compared to those using liner static pressure taps. It is found that the technique is very accurate for both the standard and open nozzle engine modes. The difference in the algorithm accuracy for a calibration based on data from one test condition was small compared to a calibration based on data from all of the test conditions.

Hamer, M. J.↗

Multiaxis aircraft control power from thrust vectoring at high angles of attack

Extensive research programs conducted at the Langley Research Center have shown that thrust vectoring can be provided by multifunction (nonaxisymmetric) nozzles. Most of this research has been conducted on pitch vectoring at both static and forward flight conditions. Recent efforts have been aimed at evaluating yaw vectoring concepts at static (wind off) conditions. This paper summarizes results for three different twin-engine fighter configurations tested over a Mach number range of 0.15 to 2.47 at angles of attack up to 35 deg. The objective of these investigations was to determine the multiaxis control power characteristics provided by thrust vectoring. All three configurations employed two-dimensional convergent-divergent nozzles which provided pitch vectoring by differential deflection of the upper and lower nozzle divergent flaps. Three different means of yaw vectoring were tested: (1) a translating nozzle sidewall; (2) yaw flaps located in the nozzle sidewalls; and (3) canted nozzles. These investigations were conducted in the Langley 16-Foot Transonic Tunnel and the Lewis 10x10-Foot Supersonic Tunnel. Longitudinal and direction control power from thrust vectoring was greater than that provided by aerodynamic control effectors at low speed or at high angles of attack.

Capone, F. J.↗

Multiaxis aircraft control power from thrust vectoring at high angles of attack

Extensive research programs conducted at the Langley Research Center have shown that thrust vectoring can be provided by multifunction (nonaxisymmetric) nozzles. Most of this research has been conducted on pitch vectoring at both static and forward flight conditions. Recent efforts have been aimed at evaluating yaw vectoring concepts at static (wind off) conditions. This paper summarizes results for three different twin-engine fighter configurations tested over a Mach number range of 0.15 to 2.47 at angles of attack up to 35 deg. The objective of these investigations was to determine the multiaxis control power characteristics provided by thrust vectoring. All three configurations employed two-dimensional convergent-divergent nozzles which provided pitch vectoring by differential deflection of the upper and lower nozzle divergent flaps. Three different means of yaw vectoring were tested: (1) a translating nozzle sidewall; (2) yaw flaps located in the nozzle sidewalls; and (3) canted nozzles. These investigations were conducted in the Langley 16-Foot Transonic Tunnel and the Lewis 10 x 10-Foot Supersonic Tunnel. Longitudinal and direction control power from thrust vectoring was greater than that provided by aerodynamic control effectors at low speed or at high angles of attack.

Capone, Francis J.↗

Optimal high- and low-thrust geocentric transfer

A computer code which rapidly calculates time optimal combined high- and low-thrust transfers between two geocentric orbits in the presence of a strong gravitational field has been developed as a mission analysis tool. The low-thrust portion of the transfer can be between any two arbitrary ellipses. There is an option for including the effect of two initial high-thrust impulses which would raise the spacecraft from a low, initially circular orbit to the initial orbit for the low-thrust portion of the transfer. In addition, the effect of a single final impulse after the low-thrust portion of the transfer may be included. The total Delta V for the initial two impulses must be specified as well as the Delta V for the final impulse. Either solar electric or nuclear electric propulsion can be assumed for the low-thrust phase of the transfer.

Sackett, L. L.↗

High- and low-thrust propulsion systems for the space station

The purpose of the Advanced Development program was to investigate propulsion options for the space station. Two options were investigated in detail: a high-thrust system consisting of 25 to 50 lbf gaseous oxygen/hydrogen rockets, and a low-thrust system of 0.1 lbf multipropellant resistojets. An effort is also being conducted to determine the life capability of hydrazine-fueled thrusters. During the course of this program, studies clearly identified the benefits of utilizing waste water and other fluids as propellant sources. The results of the H/O thruster test programs are presented and the plan to determine the life of hydrazine thrusters is discussed. The background required to establish a long-life resistojet is presented and the first design model is shown in detail.

Jones, R. E.↗

High- and low-thrust propulsion systems for the Space Station

The purpose of the Advanced Development program was to investigate propulsion options for the space station. Two options were investigated in detail: a high-thrust system consisting of 25 to 50 lbf gaseous oxygen/hydrogen rockets, and a lwo-thrust system of 0.1 lbf multipropellant resistojets. An effort is also being conducted to determine the life capability of hydrazine-fueled thrusters. During the course of this program, studies clearly identified the benefits of utilizing waste water and other fluids as propellant sources. The results of the H/O thruster test programs are presented and the plan to determine the life of hydrazine thrusters is discussed. The background required to establish a long-life resistojet is presented and the first design model is shown in detail.

Jones, Robert E.↗

Long life, high speed, thrust-load ball bearings

Long-term bearing operation at three million DN can be achieved with high degree of reliability using full combination of sophisticated but currently available state-of-the-art bearing materials and designs, lubricants, and lubricating techniques.

Signer, H.↗

Cascade Optimization Strategy Maximizes Thrust for High-Speed Civil Transport Propulsion System Concept

The design of a High-Speed Civil Transport (HSCT) air-breathing propulsion system for multimission, variable-cycle operations was successfully optimized through a soft coupling of the engine performance analyzer NASA Engine Performance Program (NEPP) to a multidisciplinary optimization tool COMETBOARDS that was developed at the NASA Lewis Research Center. The design optimization of this engine was cast as a nonlinear optimization problem, with engine thrust as the merit function and the bypass ratios, r-values of fans, fuel flow, and other factors as important active design variables. Constraints were specified on factors including the maximum speed of the compressors, the positive surge margins for the compressors with specified safety factors, the discharge temperature, the pressure ratios, and the mixer extreme Mach number. Solving the problem by using the most reliable optimization algorithm available in COMETBOARDS would provide feasible optimum results only for a portion of the aircraft flight regime because of the large number of mission points (defined by altitudes, Mach numbers, flow rates, and other factors), diverse constraint types, and overall poor conditioning of the design space. Only the cascade optimization strategy of COMETBOARDS, which was devised especially for difficult multidisciplinary applications, could successfully solve a number of engine design problems for their flight regimes. Furthermore, the cascade strategy converged to the same global optimum solution even when it was initiated from different design points. Multiple optimizers in a specified sequence, pseudorandom damping, and reduction of the design space distortion via a global scaling scheme are some of the key features of the cascade strategy. HSCT engine concept, optimized solution for HSCT engine concept. A COMETBOARDS solution for an HSCT engine (Mach-2.4 mixed-flow turbofan) along with its configuration is shown. The optimum thrust is normalized with respect to NEPP results. COMETBOARDS added value in the design optimization of the HSCT engine.

Source record↗

Evaluation of cermet materials suitable for lithium lubricated thrust bearings for high temperature operation

Cerment materials (HfC - 10 wt% W; HfC - 10 wt% TaC - 10 wt%W; HfC - 2 wt% CbC - 8 wt% Mo;Hfn - 10 wt% W; Hfn - 10 wt% TaN - 10 wt% W; and ZrC - 17 wt% W) were evaluated for possible use as lithium-lubricated bearings in the control system of a nuclear reactor. Tests of compatibility with lithium were made in T-111 (Ta-8W-2Hf) capsules at temperatures up to 1090 C. The tendencies of HfC-TaC-W, HfC-CbC-Mo, and HfN-W to bond to themselves and to the refractory alloys T-111 and TZM when enclosed in lithium-filled capsules under a pressure of 2000 psi at 980 and 1200 C for 1933 hours were evaluated. Thermal expansion characteristics were determined for the same three materials from room temperature to 1200 C. On the basis of these tests, HfC-10 TaC-10W and HfN-10W were selected as the best and second best candidates, respectively, of the materials tested for the bearing application.

Sinclair, J. H.↗

Dynamics of high-bypass-engine thrust reversal using a variable-pitch fan

The test program demonstrated that successful and rapid forward-to reverse-thrust transients can be performed without any significant engine operational limitations for fan blade pitch changes through either feather pitch or flat pitch. For through-feather-pitch operation with a flight inlet, fan stall problems were encountered, and a fan blade overshoot technique was used to establish reverse thrust.

Schaefer, J. W.↗

Cooling of High Pressure Rocket Thrust Chambers with Liquid Oxygen

An experimental program using hydrogen and oxygen as the propellants and supercritical liquid oxygen (LOX) as the coolant was conducted at 4.14 and 8.274 MN/square meters (600 and 1200 psia) chamber pressure. Data on the following are presented: the effect of LOX leaking into the combustion region through small cracks in the chamber wall; and verification of the supercritical oxygen heat transfer correlation developed from heated tube experiments; A total of four thrust chambers with throat diameters of 0.066 m were tested. Of these, three were cyclically tested to 4.14 MN/square meters (600 psia) chamber pressure until a crack developed. One had 23 additional hot cycles accumulated with no apparent metal burning or distress. The fourth chamber was operated at 8.274 MN/square meters (1200 psia) pressure to obtain steady state heat transfer data. Wall temperature measurements confirmed the heat transfer correlation.

Price, H. G.↗

Cooling of high pressure rocket thrust chambers with liquid oxygen

An experimental program using hydrogen and oxygen as the propellants and supercritical liquid oxygen (LOX) as the coolant was conducted at 4.14 and 8.274 MN/sq m chamber pressure. It was aimed to demonstrate the effect of LOX leaking into the combustion region through small cracks in the chamber wall, and to verify the supercritical oxygen heat transfer correlation developed from heated tube experiments. Four thrust chambers with throat diameters of 0.066 m were tested; three of these were cyclically tested to 4.14 MM/sq m chamber pressure until a crack developed; the fourth chamber was operated at 8.274 MM/sq m pressure to obtain steady state heat transfer data. Wall temperature measurements confirmed the heat transfer correlation.

Price, H. G.↗

Conventionally cast and forged copper alloy for high-heat-flux thrust chambers

The combustion chamber liner of the space shuttle main engine is made of NARloy-Z, a copper-silver-zirconium alloy. This alloy was produced by vacuum melting and vacuum centrifugal casting; a production method that is currently now available. Using conventional melting, casting, and forging methods, NASA has produced an alloy of the same composition called NASA-Z. This report compares the composition, microstructure, tensile properties, low-cycle fatigue life, and hot-firing life of these two materials. The results show that the materials have similar characteristics.

Kazaroff, John M.↗