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At least 343 records · Page 19

Evaluation of a spacecraft nitrogen generator

A method is discussed of generating nitrogen for cabin leakage makeup aboard space vehicles having longer duration missions. The nitrogen generation concept is based on using liquid hydrazine as the stored form of nitrogen to reduce the higher tankage and expendables weight associated with high pressure gaseous or cryogenic liquid nitrogen storage. The hydrazine is catalytically dissociated to yield a mixture of nitrogen and hydrogen. The nitrogen/hydrogen mixture is then separated to yield the makeup nitrogen. The excess supply of hydrogen would be available for use in the reduction of metabolic carbon dioxide. A detailed comparison was completed of Palladium/Silver and Polymer Electrochemical-based Nitrogen Generation Systems. The palladium/silver-based system was judged better than the Polymer Electrochemical Nitrogen Generation System because of lower expendable weight and palladium/silver nitrogen/hydrogen separation represents 'off-the-shelf' technology.

Marshall, R. D.↗

Advanced high pressure engine study for mixed-mode vehicle applications

High pressure liquid rocket engine design, performance, weight, envelope, and operational characteristics were evaluated for a variety of candidate engines for use in mixed-mode, single-stage-to-orbit applications. Propellant property and performance data were obtained for candidate Mode 1 fuels which included: RP-1, RJ-5, hydrazine, monomethyl-hydrazine, and methane. The common oxidizer was liquid oxygen. Oxygen, the candidate Mode 1 fuels, and hydrogen were evaluated as thrust chamber coolants. Oxygen, methane, and hydrogen were found to be the most viable cooling candidates. Water, lithium, and sodium-potassium were also evaluated as auxiliary coolant systems. Water proved to be the best of these, but the system was heavier than those systems which cooled with the engine propellants. Engine weight and envelope parametric data were established for candidate Mode 1, Mode 2, and dual-fuel engines. Delivered engine performance data were also calculated for all candidate Mode 1 and dual-fuel engines.

Luscher, W. P.↗

A study for hypergolic vapor sensor development

The use of an electrochemical technique for MMH and N02 measurement was investigated. Specific MMH and N02 electrochemical sensors were developed. Experimental techniques for preparation, handling, and analysis of hydrazine's vapor mixtures at ppb and ppm levels were developed. Two approaches to N02 instrument design were evaluated including specific adsorption and specific electrochemical reduction. Two approaches to hydrazines monitoring were evaluated including catalytic conversion to N0 with subsequent N0 detection and direct specific electrochemical oxidation. Two engineering prototype MMH/N02 monitors were designed and constructed.

Stetter, J. R.↗

Evaluation of a spacecraft nitrogen generator

A research and development program was successfully completed towards the development of a method of generating nitrogen for cabin leakage makeup aboard space vehicles. The nitrogen generation concept used liquid hydrazine as the stored form of nitrogen. This reduced tankage and expendables weight associated with high pressure gaseous and cryogenic liquid nitrogen storage. The hydrazine was catalytically dissociated to yield a mixture of nitrogen and hydrogen. The latter was separated to provide the makeup nitrogen. The hydrogen will be used in the reduction of metabolic carbon dioxide.

Marshall, R. D.↗

Electric propulsion for communications satellites

Electric propulsion systems derive their low overall mass, relative to chemical propulsion systems, from an optimized mix of independently controlled power and mass flow rate. A significant reduction in mass can be secured by substituting electric propulsion for conventional hydrazine systems for all the major propulsion tasks of a communications satellite. Additional advantages for all electric propulsion maneuvers are precision location and higher pointing accuracy. Three auxiliary electric propulsion systems are now available for application on communications satellites: the electrically augmented hydrazine system, the Teflon pulsed plasma system, and the mercury ion thruster system. Primary electric propulsion will be available in the mid to late 1980s as a spin-off of NASA's program of interplanetary exploration.

Free, B. A.↗

Monitoring harmful gases

Instruments are developed for monitoring presence of hydrazine and nitrogen dioxide in air. Nitrogen dioxide and hydrazine are highly toxic and explosive substances used in propellants for rocket engines. Instruments discussed are inexpensive and most useful for detecting above substances in concentrations as low as few parts per million.

Helms, W. R.↗

Fuel cell sesquicentennial

The development of fuel cell technology is summarized, and the potential for utility-type fuel cell installations is assessed on the occasion of the 150th anniversary of the construction of the first fuel cell by Sir William Grove. The only functional fuel-cell systems developed to date, the hydrogen-oxygen cells used by NASA, are indicated, and hydrazine and alcohol (methanol) cells are considered. Areas requiring development before the implementation of fuel cells as general purpose utility-type electric generators include catalysts for naturally occurring hydrocarbons or processes for low-cost methanol or hydrazine production, efficient means of scrubbing and enriching air, self-regulating systems, and 15- to 20-fold power density increases. It is argued that although ideas for eliminating certain of the above-mentioned problems have been proposed, fuel-cell systems can never be expected to equal the efficiency, reliability and low cost of conventional power plants, and thus developmental support should be discontinued.

Cohn, E. M.↗

Instrument development for a toxic level hypergolic vapor detector

The development and deployment of technology applicable to the field measurement of hypergolic propellants is discussed. The propellants include hydrazine (H) monomethylhydrazine (MMH), and 1,1-dimethylhydrazine (UDMH) at the parts per billion (PPB) level in air or a diluent gas. Four major areas are reviewed: (1) development of an improved electrochemical sensor for the measurement of hydrazines (H, MMH and UDMH) in air; (2) prototype instrument fabrication and subsequent laboratory evaluation; (3) initial instrument field test results; and (4) future requirements and applications.

Rogers, P. M.↗

Safety of liquid propulsion systems for STS payloads

STS payload safety requirements for Earth-storable liquid propulsion systems are reviewed with respect to applicable safety documents. The effect of normal flight and emergency landing/abort launch profiles on propulsion system design is delineated. Spacecraft studied include Earth satellites, interplanetary spacecraft, and orbit transfer vehicles. Safety considerations for monopropellant (hydrazine), bipropellant (nitrogen tetroxide/monomethyl hydrazine), and ion (mercury) propulsion systems are described. Safety requirements for specific components of propulsion systems are reported. Analysis techniques for STS payload fracture control requirements for pressure vessels and critical support structure are discussed.

Lewis, J. C.↗

Reactivity of pyrylium salts toward basic reactants

The reactivity of some N-acyl and N-sulfonyl-hydrazines 2-4, 10a-10g, 12, 13, 16a, 16b and of hydrazones 18, benzyldihydrazone 21 towards pyrylium salts 1 was examined. By reaction of 2,4,6-trimethyl-pyrylium salt 1 with substituted hydrazines some pyridinium salts were obtained. Relationships between basicity and reactivity were discussed.

Neidlein, R.↗

Preprototype nitrogen supply subsystem development

A nitrogen supply subsystem based on the dissociation of hydrazine into a mixture of hydrogen and nitrogen is developed. The latter is separated to provide makeup nitrogen to control the composition of spacecraft atmospheres. Specific hardware developments resulted in the design and fabrication of a nominal 3.6 kg/d nitrogen generation module. The design integrates a hydrazine catalytic dissociator, three ammonia dissociation stages and four hydrogen separation stages into a 33 kg, 14 cu dm module. A technique was devised to alternate the ammonia dissociation and hydrogen separation stages to give high nitrogen purity in the end product stream. Tests show the product stream to contain less than 0.5 percent hydrogen and 10 parts per million ammonia. The design and development of a test stand for the nitrogen generation module and a series of tests which verified its operation and performance capability are described.

Heppner, D. B.↗

An integrated regenerative air revitalization system for spacecraft

Progress towards development of an air revitalization system (ARS) for spacecraft breathable atmosphere regeneration is assessed, and a preliminary design for a one-person ARS is described. The ARS is considered a necessary component of any permanently manned orbital station, and studies have demonstrated that penalties for expendable air supplies justify an ARS for missions longer than 40 days. CO2 must be removed and O2 returned along with N2, which can be extracted from hydrazine, with the H2 component returning to the operation of the CO2 reduction subsystem. An experimental ARS (ARX-1) features a cabin humidity control unit, a CO2 concentrator, an air-cooled CO2 reduction reactor, an oxygen generator (electrolysis), the hydrazine N2 generator, and a water handling unit. A 120-day test demonstrated one-button startup and 480 hr operation in a normal mode.

Noyes, G. P.↗

Lower power dc arcjet operations with hydrogen hydrogen/nitrogen propellant mixtures

The arcjet assembly from a flight model system was modified with a new thoriated tungsten nozzle insert and has been tested with hydrogen-nitrogen mixtures simulating the decomposition products of ammonia and hydrazine. Arcjet power consumption ranged from 0.7 to 1.15 kW depending on low rate, input current, and mixture composition. At a nominal 1 kW power level the ammonia mixtures thrust efficiency was about 0.31 at specific impulse values ranging between 460 and 500 sec. Hydrazine mixtures gave similar thrust efficiencies at the same power level with specific impulse values between 395 and 430 sec. Large, spontaneous voltage mode changes were not observed once the thruster had passed a period of instability immediately following start up. This period of instability, and the startup at low pressure, were seen as major causes of constrictor damage during the tests.

Curran, F. M.↗

Development of a potentiometric EDTA method for determination of molybdenum. Use of the analysis for molybdenite concentrates

Based on considerations of principles and experimental data, the interference of sulfate ions in poteniometric titration of EDTA with FeCl3 was confirmed. The method of back complexometric titration of molybdenum of Nonova and Gasheva was improved by replacing hydrazine sulfate with hydrazine hydrochloride for reduction of Mo(VI) to Mo(V). The method can be used for one to tenths of mg of molybdenum with 0.04 mg standard deviation. The specific method of determination of molybdenum in molybdenite concentrates is presented.

Khristova, R.↗

An analysis of ullage heat transfer in the orbital refueling system

The Orbital Refueling System was an experiment flown on Shuttle Mission STS 41-G in October, 1984. Liquid hydrazine fuel was transferred back and forth from one spherical bladder tank to another using pressurized nitrogen as the driving force. Compressive heating of the ullage gas in the receiving tank could lead to a hazardous situation if any hydrazine leaked through to the ullage side of the bladder and was heated above about 175 F, where it can undergo spontaneous exothermic decomposition. Early analysis of the flight data indicated that the ullage compression process was much closer to an isothermal than an adiabatic one. In this study, a thorough review of the pertinent literature was used to make an a priori best-estimate for the ullage gas heat transfer coefficient (defining the Nusselt Number as a function of Reynolds and Rayleigh Numbers). Experimental data from the flight were analyzed in detail. It is evident that there is considerably more heat transfer than can be accounted for by conduction alone, but the observed increases do not correlate well with Reynolds Number, Rayleigh Number or vehicle acceleration. There are large gaps in the present understanding of convective heat transfer in closed containers with internal heat generation, especially in the presence of vibrations or other random disturbances. A program of experiments to fill in these gaps is suggested, covering both ground and orbital environments.

Kauffman, D.↗

Advanced propulsion for polar-orbiting and coorbiting free flyers

Advanced propulsion systems for polar-orbiting and coorbiting free flyers were investigated. Resistojet, arcjet, ion, magnetoplasmadynamic and chemical-bipropellant nitrogen tetroxide/monomethyl hydrazine (NTO/MMH) propulsion systems were compared to the baseline free-flyer hydrazine (N2H4)-propulsion-system performance. Advanced resistojet, arcjet, ion, and NTO/MMH propulsion systems enable significant propellant-mass savings over the baseline N2H4-propulsion system. Using free-flyer mission requirements from the Langley Research Center Mission-Data Base, detailed propulsion requirements for over thirty free-flyer missions were analyzed. The Polar-Platform trip-time constraints may preclude using a low-thrust electric-propulsion system. Electric propulsion will, however, allow a significant coorbiter propellant-mass reduction. Frequent servicing and nodal-regression effects on the coorbiting free-flyer's orbit increase the required mission velocity change and propellant mass. For many coorbiter missions high-specific-impulse resistojet-, arcjet- and ion-propulsion systems allow substantial life-cycle propellant-mass savings.

Palaszewski, B. A.↗

Orbital spacecraft resupply technology

The resupplying of orbital spacecraft using the Space Shuttle, Orbital Maneuvering Vehicle, Orbital Transfer Vehicle or a depot supply at a Space Station is studied. The governing factor in fluid resupply designs is the system size with respect to fluid resupply quantities. Spacecraft propellant management for tankage via diaphragm or surface tension configurations is examined. The capabilities, operation, and application of adiabatic ullage compression, ullage exchange, vent/fill/repressurize, and drain/vent/no-vent fill/repressurize, which are proposed transfer methods for spacecraft utilizing tankage configurations, are described. Selection of the appropriate resupply method is dependent on the spacecraft design features. Hydrazine adiabatic compression/detonation, liquid-free vapor venting to prevent freezing, and a method for no-vent liquid filling are analyzed. Various procedures for accurate measurements of propellant mass in low gravity are evaluated; a system of flowmeters with a PVT system was selected as the pressurant solubility and quantity gaging technique. Monopropellant and bipropellant orbital spacecraft consumable resupply system tanks which resupply 3000 lb of hydrazine and 7000 lb of MMH/NTO to spacecraft on orbit are presented.

Eberhardt, R. N.↗

High- and low-thrust propulsion systems for the space station

The purpose of the Advanced Development program was to investigate propulsion options for the space station. Two options were investigated in detail: a high-thrust system consisting of 25 to 50 lbf gaseous oxygen/hydrogen rockets, and a low-thrust system of 0.1 lbf multipropellant resistojets. An effort is also being conducted to determine the life capability of hydrazine-fueled thrusters. During the course of this program, studies clearly identified the benefits of utilizing waste water and other fluids as propellant sources. The results of the H/O thruster test programs are presented and the plan to determine the life of hydrazine thrusters is discussed. The background required to establish a long-life resistojet is presented and the first design model is shown in detail.

Jones, R. E.↗