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At least 343 records · Page 19

DROP DURABILITY ASSESSMENT OF ELECTRONIC ASSEMBLIES UNDER OFF-AXIS LOADING WITH SKEWED FIXTURES

This thesis studies drop durability of electronic assemblies when the acceleration vector is oriented at 45° to the out-of-plane direction of the circuit card. The off-axis drop tests are accomplished with a skewed fixture and are conducted as a proxy for multiaxial drop testing. Advanced shock testing and vibration test methods have been developed over the last few decades to better represent real-world field environments during ground-based laboratory testing. However, many of these test methods require expensive and specialized equipment not available in most laboratories. An alternative approach for approximating simultaneous loading along multiple axes on conventional equipment utilizes skewed fixtures which have seen use in off-axis random vibration and drop impact testing. These methods generally rely on the conversion of a uniaxial input load from the test equipment (using a uniaxial drop tower or shaker) into a multiaxial load when resolved in the reference frame of the test article (mounted on a skewed fixture). Skewed fixture design is presented and recommendations for conducting skewed angle drop testing are introduced based on local measurements along the skewed face of the fixture to accurately monitor the impact event. Characterization tests were performed with a skewed fixture, at simultaneous acceleration loads from 500 to 3,000 g in two (in-plane and out-of-plane) directions, while meeting standard time domain tolerances. Upon experimental characterization, drop shock durability tests were conducted on a printed circuit assembly (PCA). Mean drops-to-failure were measured and quantified with Weibull statistics. Dominant solder joint failure modes were identified via failure analysis. Prior work on inclined angle impact testing is limited, and the majority of solder joint interconnect level fatigue studies are conducted considering perpendicular loading normal the circuit card. Low-cycle fatigue curves are generated based on plastic strain and plastic work density within the solder joint. A multiscale nonlinear finite element model is used to relate board-level flexure to solder joint interconnect level plastic strain. A high strain rate solder constitutive model allows for accurate modeling of solder plasticity resulting from high-impact drop shock. Fatigue parameters are computed from the Coffin-Manson relation and Palmgren-Miner damage accumulation. This work serves to apply established low-cycle fatigue methods for conventional drop shock loading (impact normal to circuit card) to non-perpendicular loading with a skewed fixture.

Hower, Jonathan [Kansas City National Security Cam↗

WTP Waste Feed Qualification: Glass Fabrication Unit Operation Testing Report

The waste feed qualification program is being developed to protect the Hanford Tank Waste Treatment and Immobilization Plant (WTP) design, safety basis, and technical basis by assuring waste acceptance requirements are met for each staged waste feed campaign prior to transfer from the Tank Operations Contractor to the feed receipt vessels inside the Pretreatment Facility. The Waste Feed Qualification Program Plan describes the three components of waste feed qualification: 1. Demonstrate compliance with the waste acceptance criteria 2. Determine waste processability 3. Test unit operations at laboratory scale. The glass fabrication unit operation is the final step in the process demonstration portion of the waste feed qualification process. This unit operation generally consists of combining each of the waste feed streams (high-level waste (HLW) and low-activity waste (LAW)) with Glass Forming Chemicals (GFCs), fabricating glass coupons, performing chemical composition analysis before and after glass fabrication, measuring hydrogen generation rate either before or after glass former addition, measuring rheological properties before and after glass former addition, and visual observation of the resulting glass coupons. Critical aspects of this unit operation are mixing and sampling of the waste and melter feeds to ensure representative samples are obtained as well as ensuring the fabrication process for the glass coupon is adequate. Testing was performed using a range of simulants (LAW and HLW simulants), and these simulants were mixed with high and low bounding amounts of GFCs to evaluate the mixing, sampling, and glass preparation steps in shielded cells using laboratory techniques. The tests were performed with off-the-shelf equipment at the Savannah River National Laboratory (SRNL) that is similar to equipment used in the SRNL work during qualification of waste feed for the Defense Waste Processing Facility (DWPF) and other waste treatment facilities at the Savannah River Site. It is not expected that the exact equipment used during this testing will be used during the waste feed qualification testing for WTP, but functionally similar equipment will be used such that the techniques demonstrated would be applicable. For example, the mixing apparatus could use any suitable mixer capable of being remoted and achieving similar mixing speeds to those tested.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

A senior manufacturing laboratory for determining injection molding process capability

The following is a laboratory experiment designed to further understanding of materials science. This subject material is directed at an upper level undergraduate/graduate student in an Engineering or Engineering Technology program. It is assumed that the student has a thorough understanding of the process and quality control. The format of this laboratory does not follow that which is normally recommended because of the nature of process capability and that of the injection molding equipment and tooling. This laboratory is instead developed to be used as a point of departure for determining process capability for any process in either a quality control laboratory or a manufacturing environment where control charts, process capability, and experimental or product design are considered important topics.

Wickman, Jerry L.↗

Characterization of Hydrogen in Basaltic Materials With Laser-Induced Breakdown Spectroscopy (LIBS) for Application to MSL ChemCam Data

Here, the Mars Science Laboratory rover, Curiosity , is equipped with ChemCam, a laser–induced breakdown spectroscopy (LIBS) instrument, to determine the elemental composition of nearby targets quickly and remotely. We use a laboratory sample set including prepared mixtures of basalt with systematic variation in hydrated mineral content and compositionally well–characterized, altered basaltic volcanic rocks to measure hydrogen by characterizing the H–alpha emission line in LIBS spectra under Martian environmental conditions. The H contents of all samples were independently measured using thermogravimetric analysis. We found that H peak area increases with weight percent H for our laboratory mixtures with basaltic matrices. The increase is linear with weight percent H in the mixtures with structurally bound H up to about 1.25 wt.% H and then steepens for higher H–content samples, a nonlinear trend not previously reported but potentially important for characterizing high water content materials. To compensate for instrument, environmental, and target matrix–related effects on quantification of H content from the LIBS signal, we examined multiple normalization methods. The best performing methods utilize O 778– and C 248–nm emission lines. The methods return comparable results when applied to ChemCam data of H–bearing materials on Mars. The calibration and normalization methods tested here will aid in investigations of H by LIBS on Mars with ChemCam and SuperCam. Further laboratory work will aid quantification across different physical matrices and heterogeneous textures because of differences we observed in H in pelletized and natural rock samples of the same composition.

58 GEOSCIENCES↗

Experiment Logistics for an International Blind Intercomparison Exercise for Nuclear Accident Dosimetry at Godiva-IV

This document is the Experimental Set-up and Design (CED-3A) Report for IER-538, “Full Dosimetry Exercise Around Godiva Reactors” The report discusses the structure of the exercise consisting of two critical excursions, identifying the participating laboratories and their points of contact. The report also includes details of all dosimetry each laboratory will submit to be placed in proximity to Godiva-IV on aluminum plates or BOMAB phantoms. Each laboratory list the counting and spectroscopy equipment to be utilized at the LLNL NAD Laboratory in Mercury. The exercise is tentatively scheduled for one week in fiscal year 2022.

61 RADIATION PROTECTION AND DOSIMETRY↗

Web interfaces to relational databases

This reports on a project to extend the capabilities of a Virtual Research Center (VRC) for NASA's Advanced Concepts Office. The work was performed as part of NASA's 1995 Summer Faculty Fellowship program and involved the development of a prototype component of the VRC - a database system that provides data creation and access services within a room of the VRC. In support of VRC development, NASA has assembled a laboratory containing the variety of equipment expected to be used by scientists within the VRC. This laboratory consists of the major hardware platforms, SUN, Intel, and Motorola processors and their most common operating systems UNIX, Windows NT, Windows for Workgroups, and Macintosh. The SPARC 20 runs SUN Solaris 2.4, an Intel Pentium runs Windows NT and is installed on a different network from the other machines in the laboratory, a Pentium PC runs Windows for Workgroups, two Intel 386 machines run Windows 3.1, and finally, a PowerMacintosh and a Macintosh IIsi run MacOS.

Carlisle, W. H.↗

High Tc superconducting materials and devices

The high Tc Y1Ba2Cu3O(7-x) ceramic materials, initially developed in 1987, are now being extensively investigated for a variety of engineering applications. The superconductor applications which are presently identified as of most interest to NASA-LaRC are low-noise, low thermal conductivity grounding links; large-area linear Meissner-effect bearings; and sensitive, low-noise sensors and leads. Devices designed for these applications require the development of a number of processing and fabrication technologies. Included among the technologies most specific to the present needs are tapecasting, melt texturing, magnetic field grain alignment, superconductor/polymer composite fabrication, thin film MOD (metal-organic decomposition) processing, screen printing of thick films, and photolithography of thin films. The overall objective of the program was to establish a high Tc superconductivity laboratory capability at NASA-LaRC and demonstrate this capability by fabricating superconducting 123 material via bulk and thin film processes. Specific objectives include: order equipment and set up laboratory; prepare 1 kg batches of 123 material via oxide raw material; construct tapecaster and tapecaster 123 material; fabricate 123 grounding link; fabricate 123 composite for Meissner linear bearing; develop 123 thin film processes (nitrates, acetates); establish Tc and Jc measurement capability; and set up a commercial use of space program in superconductivity at LaRC. In general, most of the objectives of the program were met. Finally, efforts to implement a commercial use of space program in superconductivity at LaRC were completed and at least two industrial companies have indicated their interest in participating.

Haertling, Gene H.↗

Skylab mobile laboratory

The Skylab mobile laboratory was designed to provide the capability to obtain necessary data on the Skylab crewmen 30 days before lift-off, within 1 hour after recovery, and until preflight physiological baselines were reattained. The mobile laboratory complex consisted of six laboratories that supported cardiovascular, metabolic, nutrition and endocrinology, operational medicine, blood, and microbiology experiments; a utility package; and two shipping containers. The objectives and equipment requirements of the Skylab mobile laboratory and the data acquisition systems are discussed along with processes such as permanently mounting equipment in the individual laboratories and methods of testing and transporting the units. The operational performance, in terms of amounts of data collected, and the concept of mobile laboratories for medical and scientific experiments are evaluated. The Skylab mobile laboratory succeeded in facilitating the data collection and sample preservation associated with the three Skylab manned flights.

Primeaux, G. R.↗

EOD Facilities Manual. Camera Calibration Laboratory Capabilities

The tests and equipment are described for measuring the exact performance characteristics of camera systems for earth resources, space, and other applications. The tests discussed include: modulation transfer function, field irradiance, veiling glare, T-number tests, shutter speed, spectral transmission, and focal length.

Source record↗

Two-Year Operational Evaluation Of A Consumer Electronics-Based Data Acquisition System For Equipment Monitoring

Oak Ridge National Laboratory (ORNL) has performed a two-year evaluation of the performance of an in-house developed consumer electronics-based data acquisition system (DAS). The main advantage of this approach compared to conventional instrumentation grade systems is cost; instrument grade data acquisition systems average costs range from $800 to $2,000 per channel compared to a range of $200 - $400 per channel for a consumer electronics-based system. The DAS is operated as a full-time in-situ vibration monitor. The resulting data stream is streamed over the ORNL network, at an aggregate rate of approximately 2 megabytes/s, to a Linux server. The server includes the capability to implement event-triggered data stores, as well as real-time files for the implementation of continuous display monitoring of the spectra. Detailed spectral analysis is performed post event. The DAS is installed on a large industrial chiller and cooling water pump associated with ORNL’s Titan supercomputer. These mechanical systems include rotating components that operate at fundamental frequencies within the range of 30 Hz to over 3 KHz. Evaluation of the DAS data over a two-year operating period leads to the conclusion that for many industrial processes this system could form the basis for a cost effective means of obtaining operating health data in real time from rotating machinery. The deployment has also shown that the DAS technology is reliable. Furthermore, because the cost of the DAS is low, the other significant advantage of this approach is that the DAS can be deployed in a dedicated manner and operated on a full-time basis.

Wetherington Jr, G↗

Active Measurement of Plasma Parameters in Over-Dense MFE Reactor Plasma Using High Frequency Beat-Wave Resonantly Generated Thermal Bernstein Waves

UC Davis was funded to explore the combination of beat-wave excitation and laser scattering to make completely non-invasive determination of local plasma conditions. This involves the use of two high frequency mm-wave sources of differing frequencies (the pump waves) to excite plasma waves at the difference of the frequencies, which is known as the beat frequency. The difference frequency or the frequency of the beat wave is chosen so that we produce plasma waves whose fluctuating electron density is a sensitive function of plasma parameters at the location where the source waves overlap. This fluctuation can be detected from outside the plasma, by measuring the deflection of a probe beam directed at the overlap region between the two pump waves (i.e., collective scattering). This work is an extension of mm-wave frequencies of a 10 GHz beat-wave experiment conducted on the DDT toroidal device (see Fig. 1) in a magnetized plasma where the excited Langmuir wave is replaced by the magnetized upper hybrid wave. Here, two high power (> 1 kW) ~94 GHz pump sources will be employed to match the upper hybrid resonance. The primary envisioned experiment is to drive the electron Bernstein wave (EBW) in the interior of a magnetized plasma. The EBW is a hot-plasma electrostatic wave, which cannot propagate in vacuum. Roots of the EBW dispersion relation occur at frequencies slightly higher than harmonics of the electron cyclotron frequency. Use of the EBW has particular advantages for measuring plasma magnetic field in plasmas with relatively high density and low magnetic field, as is the case in spherical tokamaks. This is the “over dense” condition of future efficient high beta magnetic confinement fusion reactors such as the spherical tokamak (STs). The overarching goal of the proposed project is to demonstrate beat wave EBW excitation in low density and temperature parameters that are directly scalable to over-dense spherical tokamaks such as NSTX or MAST, where measurement of magnetic field by electron cyclotron emission (ECE) is experimentally complex, and requires models of plasma profiles in order to interpret results. In such experiments, availability of point measurements of magnetic field strength provided by a beat-wave diagnostic would serve as a powerful independent check on the ECE results, serving to validate the assumed profiles and wave-propagation models used. The first step was to assemble/modify the target chamber in which the beat-wave plasma experiments will take place. Here, the target chamber of the CTIX compact-toroid (spheromak) injector was chosen. At the time that the proposal was submitted, the aim was to conduct the experiments in the CTIX experimental facilities located at the Livermore campus of UC Davis using microwave/mm-wave equipment brought from the main campus., However, by the time DoE funds for this project were awarded, the CTIX experimental facilities located at the Livermore campus of UC Davis were in the process of being shut down due to the closure of the Livermore campus by Lawrence Livermore National Laboratory (LLNL). Consequently, the equipment needed for this project was crated up and shipped from Livermore to Davis as part of the laboratory shutdown after space on campus was secured and College of Engineering approval secured. Once it arrived in Davis on December 20, 2018, work on the project began in earnest with the initial efforts directed toward developing a new plasma target source. Because of the shutdown of the CTIX facility, the scope of the project thus had to be reduced due to the abbreviated amount of time allocated to the project once the shutdown/move had been completed. Chamber modifications have been completed, including the fabrication and installation of a 38 GHz interferometer, as described in Sec. 3. The thermionic plasma source has been tested and characterized. The magnetic field required for the EBW experiments will be generated by permanent magnets mounted on plates positioned above and below the chamber. Magnetic simulations have been performed, and show that a 3-ring magnet arrangement on each plate, with a plate separation of 50 cm, is required to achieve the ~100 G uniform magnetic field in the interaction region that we feel is necessary to ensure good EBW coupling. We proved unable to successfully revive either of Prof. Luhmann’s two high power (≥20 kW) 94 GHz millimeter-wave sources after their extended time in storage and decided to postpone further efforts and concentrate on slightly lower power sources. Consequently, we were successful in reviving a ~2 kW extended klystron amplifier (EIK), which together with a ~2 kW extended interaction oscillator (EIO) will provide the two pump sources required for the project. Safe operation of the EIO requires extensive modifications to one of Prof. Luhmann’s pulse modulators - these modulator modifications are ongoing, which has unfortunately delayed the planned beat-wave experiments. Details of this work are provided in Sec. 3. Even though project funding has now ended, we still plan to proceed to complete the EIO pulse modulator modifications, install the two ~94 GHz pump wave sources on the target chamber, and conduct unmagnetized tests of the beat-wave concept which involve coupling to unmagnetized electron plasma waves rather than magnetized EBWs. Should these experiments prove successful, we plan to submit a follow-up proposal for additional funding which would allow us to undertake the magnetized EBW experiments.

42 ENGINEERING↗

PBE-HIL (Powering the Blue Economy Hardware-in-the-Loop models) [SWR-25-37]

Powering the Blue Economy Hardware-in-the-Loop models (PBE-HIL) is a repository of Power Hardware-in-the-loop models developed for typical Powering the Blue Economy market loads and power requirements. The HIL models were developed to be as generic and functional as possible, meaning that the user can easily configure these models to represent their unique PBE design. These PBE load and power requirement HIL models can then be used to inform marine energy converter (MEC) and power electronics design, as well as be used in laboratory testing using HIL equipment, leading to improved understanding of MEC performance and lower risk prior to open-water MEC deployment.

Labuschagne, Hannes [National Renewable Energy Lab↗

Technology Development and Advanced Planning for Curation of Returned Mars Samples

NASA Johnson Space Center (JSC) curates extraterrestrial samples, providing the international science community with lunar rock and soil returned by the Apollo astronauts, meteorites collected in Antarctica, cosmic dust collected in the stratosphere, and hardware exposed to the space environment. Curation comprises initial characterization of new samples, preparation and allocation of samples for research, and clean, secure long-term storage. The foundations of this effort are the specialized cleanrooms (class 10 to 10,000) for each of the four types of materials, the supporting facilities, and the people, many of whom have been doing detailed work in clean environments for decades. JSC is also preparing to curate the next generation of extraterrestrial samples. These include samples collected from the solar wind, a comet, and an asteroid. Early planning and R\&D are underway to support post-mission sample handling and curation of samples returned from Mars. One of the strong scientific reasons for returning samples from Mars is to search for evidence of current or past life in the samples. Because of the remote possibility that the samples may contain life forms that are hazardous to the terrestrial biosphere, the National Research Council has recommended that all samples returned from Mars be kept under strict biological containment until tests show that they can safely be released to other laboratories. It is possible that Mars samples may contain only scarce or subtle traces of life or prebiotic chemistry that could readily be overwhelmed by terrestrial contamination . Thus, the facilities used to contain, process, and analyze samples from Mars must have a combination of high-level biocontainment and organic / inorganic chemical cleanliness that is unprecedented. JSC has been conducting feasibility studies and developing designs for a sample receiving facility that would offer biocontainment at least the equivalent of current maximum containment BSL-4 (BioSafety Level 4) laboratories, while simultaneously maintaining cleanliness levels equaling those of state-of-the-art cleanrooms. Unique requirements for the processing of Mars samples have inspired a program to develop handling techniques that are much more precise and reliable than the approach (currently used for lunar samples) of employing gloved human hands in nitrogen-filled gloveboxes. Individual samples from Mars are expected to be much smaller than lunar samples, the total mass of samples returned by each mission being 0.5- 1 kg, compared with many tens of kg of lunar samples returned by each of the six Apollo missions. Smaller samples require much more of the processing to be done under microscopic observation. In addition, the requirements for cleanliness and high-level containment would be difficult to satisfy while using traditional gloveboxes. JSC has constructed a laboratory to test concepts and technologies important to future sample curation. The Advanced Curation Laboratory includes a new-generation glovebox equipped with a robotic arm to evaluate the usability of robotic and teleoperated systems to perform curatorial tasks. The laboratory also contains equipment for precision cleaning and the measurement of trace organic contamination.

Lindstrom, David J.↗

Machine Learning Based Software Package for Reproducible Data Analysis for Electron Microscopy

Advances in hardware and computation technologies are enabling large hyperspectral imaging during Electron Microscopy (EM), resulting in datasets being produced at rapidly increasing spatial and temporal resolutions. This presents exciting opportunities for microstructure analysis, but also poses great challenges in data analysis. Under this STTR program, QuesTek Innovations LLC, a leader in the field of integrated computational materials engineering (ICME), collaborated with Lawrence Livermore National Laboratory and Argonne National Laboratory. The team developed an open-source machine learning (ML) powered tool for EM data analysis of multiple systems and data types, and collected EM data for ML model development using the cutting-edge PicoProbe equipment at Argonne National Laboratory.

Lin, Yu↗

Development of an IAEA Training Course for Future U.S. Inspectors

U.S. citizens currently make up only 12% of the positions held in the IAEA’s Department of Safeguards. While the United States has maintained a high level of support for the Agency over the duration of its history, the number of American inspectors currently in the field does not reflect this level of involvement. As a result, the National Nuclear Security Administration’s Office of International Relations, as part of the Next Generation Safeguards Initiative (NGSI) mission, has tasked Idaho National Laboratory (INL) to develop a rigorous two week hands-on training program to encourage and operationally acclimatize U.S. Citizens who are interested in applying for IAEA inspector positions using IAEA authorized equipment at INL. Idaho National Laboratory is one-of-a-kind in its ability to train IAEA inspectors by including training at nuclear facilities on site and includes, for example, direct measurement of an active spent fuel storage cooling pond. This accredited course will introduce and train attendees on the major IAEA systems used in collecting nuclear safeguards data and performing safeguards inspections. Unique in the United States, these classes will give attendees direct hands-on training and will address equipment purpose, function, operating principles, application, and troubleshooting, based upon what would be expected of an IAEA Safeguards Inspector in the field and in the office. Upon completion, U.S. applicants will be better qualified to pursue a position in the IAEA Department of Safeguards Operational Divisions. In support, INL has recently established a new laboratory space to house state of the art nuclear safeguards instrumentation. Currently, equipment installed in the laboratory space includes attended systems: 3DLR (3-D Imaging Laser) for design information verification, a Digital Cerenkov Viewing Device for measurement of spent fuel, HM-5 handheld radiation detectors, quantitative neutron and gamma systems; unattended monitoring systems including: NGAM and MiniGRAND radiation systems and a DMOS camera system, and VACOSS/EOSS Optical Sealing Systems..

98 NUCLEAR DISARMAMENT, SAFEGUARDS, AND PHYSICAL P↗

Planning for Space Station Freedom laboratory payload integration

Space Station Freedom is being developed to support extensive missions involving microgravity research and applications. Requirements for on-orbit payload integration and the simultaneous payload integration of multiple mission increments will provide the stimulus to develop new streamlined integration procedures in order to take advantage of the increased capabilities offered by Freedom. The United States Laboratory and its user accommodations are described. The process of integrating users' experiments and equipment into the United States Laboratory and the Pressurized Logistics Modules is described. This process includes the strategic and tactical phases of Space Station utilization planning. The support that the Work Package 01 Utilization office will provide to the users and hardware developers, in the form of Experiment Integration Engineers, early accommodation assessments, and physical integration of experiment equipment, is described. Plans for integrated payload analytical integration are also described.

Willenberg, Harvey J.↗

Historical perspectives on thermostructural research at the NACA Langley Aeronautical Laboratory from 1948 to 1958

Some of the early research on structural problems produced by aerodynamic heating, conducted at the Langley Aeronautical Laboratory of the National Advisory Committee for Aeronautics from 1948 to 1958 is described. That was the last decade of the NACA; in 1958 NACA became the nucleus of NASA. The NACA initially contracted for research but was aware that a well-equipped and suitably staffed laboratory was required to fulfill its obligations. Langley was established in 1920; the other listed were added during the NACA expansion in the World War II years. Some specific research activities are described, starting with calculation of the temperature of the structure.

Heldenfels, R. R.↗

Locating Stardust-like Particles in Aerogel Using X-Ray Techniques

Silica aerogel is the material that the spacecraft STARDUST is using to collect interstellar and cometary silicates. Anticipating the return of the samples to earth in January of 2006, MANY individual investigators and, especially, the investigators in NASA's SRLIDAP program are studying means of both in situ analysis of particles, as well as particle extraction. To help individual PI's with extraction of particles from aerogel in their own laboratories, we are exploring the use of standard laboratory x-ray equipment and commercial techniques for precisely locating specific particles in aerogel. We approached the evaluation of commercial x-ray techniques as follows. First, we determined the most appropriate detector for use with aerogel and particulates. Then, we compared and contrasted techniques useful for university laboratories.

Jurewicz, A. J. G.↗