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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 343 records · Page 19
All sourcesNASA NTRSDOE OSTI
NASA NTRS1988

The magnetosphere as a sufficient source for upstream ions on November 1, 1984

The source of energetic particles in two upstream events which occurred during the great magnetospheric compression of November 1, 1984 were investigated. Ten tests, which could distinguish between the Fermi and the leakage sources for upstream diffuse ion events, were applied to simultaneous magnetospheric, magnetosheath, and upstream energetic particle observations obtained during the November-1 upstream events by several spacecraft. Results showed that magnetospheric leakage satisfactorily explains these observations, while in situ Fermi acceleration does not. It is concluded that, during these two events, magnetospheric leakage was a sufficient source for upstream particles.

Sibeck, D. G.↗
NASA NTRS1990

A test fixture for measuring high-temperature hypersonic-engine seal performance

A test fixture for measuring the performance of several high temperature engine seal concepts was installed at the NASA Lewis Research Center. The test fixture was developed to evaluate seal concepts under development for advanced hypersonic engines such as those being considered for the National Aerospace Plane. The fixture can measure static seal leakage performance from room temperature up to 1500 F and air pressure differentials up to 100 psi. Performance of the seals can be measured while sealing against flat or engine simulated distorted walls, where distortions can be as large as 0.150 in. in only an 18 in. span. The fixture is designed to evaluate seals 3 feet long, a typical engine panel length. The seal channel can be configured to test square, circular, or rectangular seals that are nominally 0.5 in. high. The sensitivity of leakage performance to lateral or axial loading can also be measured using specially designed high temperature lateral and axial bellows preload systems. Leakage data for a candidate ceramic wafer engine seal is provided by way of example to demonstrate the test fixture's capabilities.

Steinetz, Bruce M.↗
NASA NTRS1991

Pratt and Whitney Activities

An example of Computational Fluid Dynamics (CFD) application in the seal area is described. This effort consisted of optimizing specific seals in the Space Shuttle Main Engine Alternate Turbopump Development (SSME ATD) and resulted in design of a seal tested which demonstrated 30 percent lower leakage than the standard design at the same clearance. This example shows the potential of identifying seal geometry parameters which reduce internal flow leakages detrimental to component and turbopump efficiencies. This information can than be used to develop an analytical design procedure for controlling leakage in any given application or environment.

Syed, Saadat A.↗
NASA NTRS1991

National Aerospace Plane Engine Seals: High Temperature Seal Performance Evaluation

The key to the successful development of the single stage to orbit National Aerospace Plane (NASP) is the successful development of combined cycle ramjet/scramjet engines that can propel the vehicle to 17,000 mph to reach low Earth orbit. To achieve engine performance over this speed range, movable engine panels are used to tailor engine flow that require low leakage, high temperature seals around their perimeter. NASA-Lewis is developing a family of new high temperature seals to form effective barriers against leakage of extremely hot (greater than 2000 F), high pressure (up to 100 psi) flow path gases containing hydrogen and oxygen. Preventing backside leakage of these explosive gas mixtures is paramount in preventing the potential loss of the engine or the entire vehicle. Seal technology development accomplishments are described in the three main areas of concept development, test, and evaluation and analytical development.

Steinetz, Bruce M.↗
NASA NTRS1992

Development of advanced seals for space propulsion turbomachinery

Current activities in seals for space propulsion turbomachinery that the NASA Lewis Research Center sponsors are surveyed. The overall objective is to provide the designer and researcher with the concepts and the data to control seal dynamics and leakage. Included in the program are low-leakage seals, such as the brush seal, the 'ceramic rope' seal, low-leakage seals for liquid oxygen turbopumps, face seals for two phase flow, and swirl brakes for stability. Two major efforts are summarized: a seal dynamics in rotating machinery and an effort in seal code development.

Hendricks, R. C.↗
NASA NTRS1991

Three-dimensional analysis of the Pratt and Whitney alternate design SSME fuel turbine

The three dimensional viscous time-mean flow in the Pratt and Whitney alternate design space shuttle main engine fuel turbine is simulated using the average passage Navier-Stokes equations. The migration of secondary flows generated by upstream blade rows and their effect on the performance of downstream blade rows is studied. The present simulation confirms that the flow in this two stage turbine is highly three dimensional and dominated by the tip leakage flow. The tip leakage vortex generated by the first blade persists through the second blade and adversely affects its performance. The greatest mixing of the inlet total temperature distortion occurs in the second vane and is due to the large leakage vortex generated by the upstream rotor. It is assumed that the predominant spanwise mixing mechanism in this low aspect ratio turbine is the radial transport due to the deterministically unsteady vortical flow generated by upstream blade rows. A by-product of the analysis is accurate pressure and heat loads for all blade rows under the influence of neighboring blade rows. These aero loads are useful for advanced structural analysis of the vanes and blades.

Kirtley, K. R.↗
NASA NTRS1993

Initial results from the NASA-Lewis wave rotor experiment

Wave rotors may play a role as topping cycles for jet engines, since by their use, the combustion temperature can be raised without increasing the turbine inlet temperature. In order to design a wave rotor for this, or any other application, knowledge of the loss mechanisms is required, and also how the design parameters affect those losses. At NASA LeRC, a 3-port wave rotor experiment operating on the flow-divider cycle, has been started with the objective of determining the losses. The experimental scheme is a three factor Box-Behnken design, with passage opening time, friction factor, and leakage gap as the factors. Variation of these factors is provided by using two rotors, of different length, two different passage widths for each rotor, and adjustable leakage gap. In the experiment, pressure transducers are mounted on the rotor, and give pressure traces as a function of rotational angle at the entrance and exit of a rotor passage. In addition, pitot rakes monitor the stagnation pressures for each port, and orifice meters measure the mass flows. The results show that leakage losses are very significant in the present experiment, but can be reduced considerably by decreasing the rotor to wall clearance spacing.

Wilson, Jack↗
NASA NTRS1992

Development of advanced seals for space propulsion turbomachinery

Current activities in seals for space propulsion turbomachinery that NASA sponsors are surveyed. The overall objective is to provide the designer and researcher with the concepts and data to control seal dynamics and leakage. Included in the program are low-leakage seals, such as the brush seal, the 'ceramic rope' seal, low-leakage seals for liquid oxygen turbopumps, face seals for two phase flow, and swirl brakes for stability. Two major efforts are summarized: a seal dynamics in rotating machinery, and an effort in seal code development.

Hendricks, Robert C.↗
NASA NTRS1993

Initial results from the NASA Lewis wave rotor experiment

Wave rotors may play a role as topping cycles for jet engines, since by their use, the combustion temperature can be raised without increasing the turbine inlet temperature. In order to design a wave rotor for this, or any other application, knowledge of the loss mechanisms is required, and also how the design parameters affect those losses. At NASA LeRC, a 3-port wave rotor experiment operating on the flow-divider cycle, has been started with the objective of determining the losses. The experimental scheme is a three factor Box-Behnken design, with passage opening time, friction factor, and leakage gap as the factors. Variation of these factors is provided by using two rotors, of different length, two different passage widths for each rotor, and adjustable leakage gap. In the experiment, pressure transducers are mounted on the rotor, and give pressure traces as a function of rotational angle at the entrance and exit of a rotor passage. In addition, pitot rakes monitor the stagnation pressures for each port, and orifice meters measure the mass flows. The results show that leakage losses are very significant in the present experiment, but can be reduced considerably by decreasing the rotor to wall clearance spacing.

Wilson, Jack↗
NASA NTRS1994

Self-Sealing Cryogenic Fitting

Self-sealing fitting for cryogenic tubes remains free of leakage from room temperature to liquid-helium temperature even at internal pressure as high as 2.7 MPa. Fitting comprises parts made of materials with different coefficients of thermal expansion to prevent leakage gaps from forming as temperature decreases. Consists of coupling nut, two flared tube ends, and flared O-ring spacer. Spacer contracts more than tube ends do as temperature decreases. This greater contraction seals tube ends more tightly, preventing leakage.

Jia, Lin Xiang↗
NASA NTRS1993

Navy GTE seal development activity

Under the auspices of the Integrated High Performance Turbine Engine Technology Initiative, the Naval Air Warfare Center conducts advanced development programs for demonstration in the next generation of air-breathing propulsion systems. Among the target technologies are gas path and lube oil seals. Two development efforts currently being managed by NAWCAD are the High Performance Compressor Discharge Film-Riding Face Seal and the Subsonic Core High Speed Air/Oil Seal. The High Performance Compressor Discharge Film-Riding Face Seal Program aims at reducing parasitic leakage through application of a film-riding face sea concept to the compressor discharge location of a Phase 2 IHPTET engine. An order-of-magnitude leakage reduction relative to current labyrinth seal configurations is expected. Performance goals for these seals are (1) 1200 F air temperature, (2) 800 feet-per-second surface velocity, and (3) 600 SPI differential pressure. The two designs chosen for fabrication and rig test are a spiral groove and a Rayleigh step seal. Rig testing is currently underway. The Subsonic Core High Speed Air/Oil Seal Program is developing shaft-to-ground seals for next-generation propulsion systems that will minimize leakage and provide full life. Significantly higher rotor speeds and temperatures will be experienced. Technologies being exploited include, hydrodynamic lift assist features, ultra light weight designs, and improved cooling schemes. Parametric testing has been completed; a final seal design is entering the endurance test phase.

Grala, Carl P.↗
NASA NTRS1993

Bulk-Flow Analysis, part A

The bulk-flow analysis results for this contract are incorporated in the following publications: 'Fluid-Structure Interaction Forces at Pump-Impeller Shroud Surfaces for Axial Vibration Analysis'; 'Centrifugal Acceleration Modes for Incompressible Fluid in the Leakage Annulus Between a Shrouded Pump Impeller and Its Housing'; 'Influence of Impeller Shroud Forces on Pump Rotordynamics'; 'Pressure Oscillation in the Leakage Annulus Between a Shrouded Impeller and Its Housing Due to Impeller-Discharge-Pressure Disturbances'; and 'Compressibility Effects on Rotor Forces in the Leakage Path Between a Shrouded Pump Impeller and Its Housing'. These publications are summarized and included in this final report. Computational Fluid Mechanics (CFD) results developed by Dr. Erian Baskharone are reported separately.

Childs, Dara W.↗
NASA NTRS1994

Modeling and measurement of the performance of a branched conduit sampling system in a mass spectrometer leak detector

In the leak testing of a large engineering system, one may distinguish three stages, namely leakage measurement by an overall enclosure, leak location, and leakage measurement by a local enclosure. Sniffer probes attached to helium mass spectrometer leak detectors are normally designed for leak location, a qualitative inspection technique intended to pinpoint where a leak is but not to quantify its rate of discharge. The main conclusion of the present effort is that local leakage measurement by a leak detector with a sniffer probe is feasible provided one has: (1) quantitative data on the performance of the mass separator cell (a device interior to the unit where the stream of fluid in the sample line branches); and (2) a means of stabilizing the mass transfer boundary layer that is created near a local leak site when a sniffer probe is placed in its immediate vicinity. Theoretical models of the mass separator cell are provided and measurements of the machine-specific parameters in the formulas are presented. A theoretical model of a porous probe end for stabilizing the mass transfer boundary is also presented.

Russell, John M.↗
NASA NTRS1995

Relative performance comparison between baseline labyrinth and dual-brush compressor discharge seals in a T-700 engine test

In separate series of YT-700 engine tests, direct comparisons were made between the forward-facing labyrinth and dual brush compressor discharge seals. Compressor speeds to 43 000 rpm, surface speeds to 160 m/s (530 ft/s), pressures to 1 MPa (145 psi), and temperatures to 680 K (765 F) characterized these tests. The wear estimate for 46 hr of engine operations was less than 0.025 mm (0.001 in.) of the Haynes 25 alloy bristles running against a chromium-carbide-coated rub runner. The pressure drops were higher for the dual-brush seal than for the forward-facing labyrinth seal and leakage was lower-with the labyrinth seal leakage being 2-1/2 times greater-implying better seal characteristics, better secondary airflow distribution, and better engine performance (3 percent at high pressure to 5 percent at lower pressure) for the brush seal. (However, as brush seals wear down (after 500 to 1000 hr of engine operation), their leakage rates will increase.) Modification of the secondary flow path requires that changes in cooling air and engine dynamics be accounted for.

Hendricks, Robert C.↗
NASA NTRS1996

An Experimental Determination of Losses in a 3-Port Wave Rotor

Wave rotors, used in a gas turbine topping cycle, offer a potential route to higher specific power and lower specific fuel consumption. In order to exploit this potential properly, it is necessary to have some realistic means of calculating wave rotor performance, taking losses into account, so that wave rotors can be designed for good performance. This in turn requires a knowledge of the loss mechanisms. The experiment reported here was designed as a statistical experiment to identify the losses due to finite passage opening time, friction, and leakage. For simplicity, the experiment used a 3-port, flow divider, wave cycle, but the results should be applicable to other cycles. A 12 inch diameter rotor was used, with two different lengths, 9 inches and 18 inches, and two different passage widths, 0.25 inch and 0.54 inch, in order to vary friction and opening time. To vary leakage, moveable end-walls were provided so that the rotor to end-wall gap could be adjusted. The experiment is described, and the results are presented, together with a parametric fit to the data. The fit shows that there will be an optimum passage width for a given wave rotor, since, as the passage width increases, friction losses decrease, but opening-time losses increase, and vice-versa. Leakage losses can be made small at reasonable gap sizes.

Wilson, Jack↗
NASA NTRS1996

Innovative Sealing Technology for Next Generation Subsonic Engines

The next generation of subsonic engines can be expected to continue the historical trend towards increased thrust to weight (T/W) and decreased specific fuel consumption (SFC). Development programs currently underway throughout the gas turbine industry such as DOD's Integrated High Performance Turbine Engine Technology (IHPTET), and more recently NASA's Advanced Subsonic Transport (AST) programs, have altered these trends in both pace and magnitude. Advanced seals and sealing technologies have become a prominent part of these efforts due to the large potential performance gains which can be realized. Allison has recently completed a study for NASA the goal of which was to quantize the potential performance benefits which might accrue through the use of advanced seals in future subsonic gas turbine engines. For the study, two engines where analyzed, a small turboshaft and a larger turbofan engine to help assess the effect of engine size on the results. Engines were analyzed stage by stage with the most sensitive areas highlighted. Leakage characteristics for advanced seals were then substituted into secondary airflow models, and the leakage reductions documented. These leakage reductions were then converted to changes in performance, i.e. increased range, decreased takeoff gross weight, etc. and presented. It was found that the development and use of a realtively few advanced seals, less than 5, could for example reduce SFC by 10% or more.

Munson, John↗
NASA NTRS1997

Bidirectional Brush Seals

Presented is a study of the use of a set of I.D./O.D. bidirectional press seals to reduce the leakage losses in a wave rotor. Relative to the baseline configuration, data indicate the use of brush seals enhanced wave rotor efficiency from 36 to 45 percent at low leakages (small rotor endwall gap spacings) and from 15 to 33 percent at high leakages (larger endwall gap spacings). These brush seals are capable of sealing positive or negative pressure drops with respect to the axial direction. Surface tribology for these tests suggested little evidence of grooving although the bristles appeared polished.

Hendricks, Robert C.↗
NASA NTRS1997

JTAGG II Brush Seal Test Results

The Tri-services JTAGG 2 engine uses two identical brush seals, in tandem, located aft of the high pressure compressor. The engine operating conditions, at intermediate rated power (IRP), for this seal are estimated to be 50,000 rpm (899 ft/sec) speed, 175 psid air to air pressure differential and 1200 F air temperature. The testing was comprised of static air leakage, performance, seal offset, rotor run out tests and a 50 hr endurance test in the NASA Lewis seal rig. Based on the test results, it is concluded that the brush seal design should be able to meet the air leakage flow factor goal of less than 0.004 for the engine IRP operating conditions. For the 4.12 in. i.d. labyrinth seal, 0.005 in. typical radial clearance, at the JTAGG 2 operating conditions, the leakage flow factor is 0.007. The long term seal life can not be predicted accurately due to the limited endurance testing of 50 hr. However, based on the excellent condition of the test seal and rotor after 50 hr of testing, it is anticipated that the seals should easily meet the JTAGG 2 engine test requirement.

Arora, Gul K.↗