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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 343 records · Page 19

Design for advanced insulation systems

The design of principal multilayer insulation (MLI) systems being investigated by Marshall Space Flight Center and its contractors for application to flight-type cryogenic tankage for long-term storage in space vehicles is described. The MLI systems were designed for application to a 105 in. diameter cryogenic test tank to simulate full-scale design and installation methods representative of flight-type hardware. The MLI systems selected for design represent systems suitable for use on space vehicles such as the modular nuclear vehicles that require application of thicknesses up to 6 in. The MLI systems are lightweight and structurally efficient.

Walters, J. M.↗

Welding fixture for thin metal parts

Approach of supporting entire part contour and applying uniform pressure to joints is useful in fabricating other lightweight metal structures. Fixture has three essential components: spring-finger collet that applies pressure to joint, compressing device for tightening collet, and mandrel that supports parts. Besides preserving contour of parts, mandrel also functions as heat sink.

Mcclure, S. R.↗

An evaluation of low-cost payload carrier

Payload carrier designed for space vehicles is essentially cargo carrier that supports, positions, and protects various equipment and materials used in conducting experiments in weightless space environment. Proposed carrier entitled Materials Experiment Assembly II (MEA-II) is considered superior to previously developed models in size, weight, and cost to user. Structure is lightweight with insulated exterior and can be custom sized to meet user needs.

Yost, V. H.↗

Glass polyimide honeycomb cores for advanced space transportation systems

The use of a glass fiber reinforced polyimide honeycomb was considered for various applications requiring lightweight stiff structures which may experience temperatures up to 600K. The experiences and results of fabricating these core types are reported. The process parameters and most desirable characteristics are noted. The differences in considering resins for making laminates versus their use in surface coatings are stressed. This comparison is made to explain the problems encountered in using the three new resin types for dipping honeycomb to the desired density. Some properties and the effect of post cure, forming and ventilating techniques for the condensation polyimide core types are presented.

Brentjes, J.↗

Computer design synthesis of a below knee-Syme prosthesis

A detailed design synthesis analysis of the BK Syme prosthesis is provided, to determine the socket's cutout orientation size and shape, cutout fillet shape, socket wall thickness distribution and the reinforced fiber distribution in the socket wall, for a minimally stressed structurally safe lightweight prosthesis. For analysis purposes, the most adverse socket loading is obtained at the push-off stage of gait; this loading is idealized as an axial in-plane loading on the bottom edge of the circular cylindrical socket shell whose top edge is considered fixed. Finite element stress analysis of the socket shell (with uniform and graded wall thickness) are performed for various orientations of the cutout and for various types of corner fillets. A lateral cutout with a streamline fillet is recommended. The wall material (i.e., thickness) distribution is determined so as to minimize the stresses, while ensuring that the wall material's stress limits are not exceeded. For such a maximally stressed lightweight socket shell, the panels in the neighborhood of the cutout are checked to ensure that they do not buckle under their acquired stresses. A fiber-reinforced laminated composite socket shell is also analyzed in order to recommend optimum variables in orientations and densities of reinforcing fibers.

Elangovan, P. T.↗

The Magsat magnetometer boom

A lightweight extendable structure that can precisely position magnetically sensitive instruments safe distances from magnetic sources in a spacecraft is described as well as the major areas of concern that played dominant roles in its development. Weight, packaging volume, thermal distortion, mechanical misalignments, dimensional instability, launch environments, and low temperature functioning were areas that presented some formidable obstacles. The ways in which these obstacles were dealt with are examined for those involving the development of similar aerospace mechanisms with equally restrictive requirements.

Smola, J. F.↗

Response of nonlinear panels to random loads

Lightweight aircraft structures exposed to a high intensity noise environment can fatigue prematurely if adequate consideration is not given to the problem. Design methods and design criteria for sonic fatigue prevention were developed based on analytical and experimental techniques. Most of the analytical work was based upon small deflection or linear structural theory which did not agree with the experimental results. A large deflection geometrical nonlinearity was incorporated into the analysis methods for determining the structural response to high intensity noise. The Karman-Herrmann large deflection equations with a single mode Galerkin approximation, and the method of equivalent linearization were used to predict mean square amplitude, mean square stresses, and nonlinear frequency at various acoustic loadings for rectangular panels. Both simply supported and clamped support conditions with immovable or movable inplane edges are considered. Comparisons with experimental results are presented.

Mei, C.↗

Automated construction of lightweight, simple, field-erected structures

The feasibility of automation of construction processes which could result in mobile construction robots is examined. The construction of a large photovoltaic power plant with a peak power output of 100 MW is demonstrated. The reasons to automate the construction process, a conventional construction scenario as the reference for evaluation, and a list of potential cost benefits using robots are presented. The technical feasibility of using robots to construct SPS ground stations is addressed.

Leonard, R. S.↗

The PKI collector

The design and manufacturing of a solar thermal collector is discussed. The collector has three primary subsystems: concentrator, receiver/fluid loop, and controls. Identical curved reflective columns are utilized in a faceted Fresnel design to support 864 one foot square flat inexpensive second-surface, silvered glass mirrors. The columns are ganged together and rotated through their centers of gravity to provide elevation tracking. The concentrator is supported by a lightweight spaceframe structure which distributes all wind and gravity loads to the base supports. The base of the structure is a track which rotates on wheels mounted on concrete piers. A parallel tube steel heat exchanger is mounted at the concentrator focal area in a well insulated, galvanized steel housing. Two rows of vertical close-packed, staggered tubes connect a mud header and a steam header. Automatic two axis tracking and operational control is provided with a microprocessor based package. Concentrator-mounted shadowbands are the basis for active tracking. A software program provides azimuthal tracking during cloudy periods.

Rice, M. P.↗

Finite element analysis of wrinkling membranes

The finite element analysis of wrinkling membranes was investigated. The determination of stresses and deformations within large partly wrinkled membrane surfaces is a problem of significant technical interest in such areas as conceptual design and analysis of ultra lightweight spacecraft structures. A closed-form solution to an axisymmetric problem involving partial wrinkling of an inflated shallow membrane was obtained. In particular, a membrane in the shape of a sperical annulus was considered. The outer edge of the annulus was assumed to be fixed so that no displacements occur along the outer perimeter. The inner edge is assumed to be clamped to a rigid movable plug. Solutions for the complete stress, strain, and displacement fields under the assumption of inextensional material behavior are presented for the case of pure torsional loads applied to the plug, and for the case of pure axial loads applied to the plug.

Miller, R. K.↗

Alkaline fuel cells for the regenerative fuel cell energy storage system

The development of the alkaline Regenerative Fuel Cell System, whose fuel cell module would be a derivative of the 12-kW fuel cell power plant currently being produced for the Space Shuttle Orbiter, is reviewed. Long-term endurance testing of full-size fuel cell modules has demonstrated: (1) the extended endurance capability of potassium titanate matrix cells, (2) the long-term performance stability of the anode catalyst, and (3) the suitability of a lightweight graphite structure for use at the anode. These approaches, developed in the NASA-sponsored fuel cell technology advancement program, would also reduce cell weight by nearly one half.

Martin, R. E.↗

Electrostatic forming and testing of polymer films on a 16-foot diameter test fixture

The large space systems technology program investigated different forms of large, lightweight, deployable structures which could be carried on the Space Shuttle. Different forms and concepts of antennas as a type of large space system were investigated. The electrostatically controlled membrane reflector made of metallized material concept was chosen. The concept is a good candidate for creating an antenna with high surface quality and has the ability to be packaged and deployed from the Shuttle with a significant reduction in weight compared to other antenna types.

Goslee, J. W.↗

Orbit on demand - In this century if pushed

Performance requirements and design features of the next generation of manned launch vehicles are discussed. The vehicles will launch within minutes of demand and will have a several-day turnaround time. Launch and landing sites will have minimal facilities. Baseline requirements comprise carriage and return of a 5000 lb, 7 ft diam, 15 ft long payload, a 160 n. mi. polar orbit, a 200 fps on-orbit delt-V capability, provisions for two men for 24 hr, an 1100 n. mi. cross range option, 500 flights/vehicle, land on 10,000 ft runways, and be acceptable passing over populated areas. Significant advances are needed in propulsion and fuel systems, lightweight durable structures and airbreathing acceleration engines. Trade-offs have yet to be fully explored among the number of stages and horizontal or vertical take-off.

Martin, J. A.↗

Recent developments in high performance planar solar array technology

The NASA-OAST high performance solar array program is described. The rationale for this effort, its objectives and strategy, as well as progress made during the past 5 years, are discussed. It is shown that welded, ultrathin silicon solar cell array blankets are on the verge of technical readiness. It is argued that the most reasonable approach to achieving more significant performance improvements (to about 300 W/kg) involves the development of a higher efficiency (16-18 percent AM0) solar cell and a lightweight, efficient structure.

Scott-Monck, J.↗

Use of lightweight composites for GAS payload structures

A key element in the design of a small self-contained payload is the supporting structure. This structure must support the experiments and other components while using as little space and weight as possible. Hence, the structure material must have characteristics of being both strong and light. Aluminum was used for the structure on the first Purdue University payload, but consumed a relatively large percentage of the total payload weight. The current payload has a larger power supply requirement than did the previous payload. To allow additional weight for the batteries, a composite material has been chosen for the structure which has the required strength while being considerably lighter than aluminum. A radial fin design has been chosen for ease of composite material lay-up and its overall strength of design. A composite plate will connect the free ends of the fins and add strength and reduce vibration. The physical characteristics of the composite material and the method of open lay-up construction is described. Also discussed are the testing, modifications, and problems encountered during assembly of the experiments to the structure.

Spencer, Mark B.↗

Vibration suppression by stiffness control

The feasibility of using piezoelectric ceramics as both sensors and actuators for vibration suppression in a lightweight, flimsy structure was demonstrated. Multimode control was achieved using one sensor and actuator pair. The Positive Position Feedback control strategy requires only knowledge of the natural frequencies of the structure. Implementation of the Positive Position Feedback used only strain measurements to achieve damping, no velocities, or acceleration are needed. All spillover is stabilizing for sufficient small gains.

Fanson, James↗

LARC-I-TPI: A New Thermoplastic Polyimide

"LARC-I-TPI" denotes improved version of LARC-TPI class of thermoplastic polyimides: high-performance polymers developed for manufacture of strong, lightweight aircraft structures. Melt-flow and adhesive properties of new polymers make them attractive for use as matrix resins for composites, molding powders, adhesives, and coating films. Less toxic, improved LARC-I-TPI polymers formulated without 3, 3'-diaminobenzophenone, which is mutagenic and commercially unavailable.

St. Clair, Terry L.↗

Large scale fabrication of lightweight Si/SiC lidar mirrors

An up-scalable CVD process has been used to fabricate 7.5-cm models of lightweight Si/SiC mirrors consisting of an f/1.6 concave face-plate of SiC coated with CVD Si, in conjunction with a lightweight backup structure of SiC. Due to CVD chamber fabrication, no bonding agent was required to attach the SiC backup structure to the face-plate. Upon up-scaling, the SiC deposition process has been able to produce 40-cm diameter f/1.6 concave mirror face-plates. The mirrors were polished to a 1/5-wave figure and 10 A rms surface finish. There appear to be no intrinsic physical limits to further up-scaling of this mirror-fabrication process.

Goela, Jitendra Singh↗