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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 343 records · Page 19

Investigation of test methods, material properties and processes for solar cell encapsulants

Low cost encapsulation materials for the Flat Plate Solar Array Program (FSA) are investigated. The goal of the program is to identify, test, evaluate and recommend encapsulation materials and processes for the fabrication of cost effective and long life solar modules. Accelerated aging techniques for module component lifetime studies, investigation of candidate outer cover films and continued evaluation of soil repellant coatings are also included.

Willis, P. B.↗

Solar Probe thermal shield design and testing

This paper discusses the major thermal shield subsystem development activities in support of the Solar Probe study being conducted at JPL. The Solar Probe spacecraft will travel to within 4 solar radii of the sun's center to perform fundamental experiments in space physics. Exposure to 2900 earth suns at perihelion requires the spacecraft to be protected within the shadow envelope of a protective shield. In addition, the mass loss rate off of the shield at elevated temperature must comply with plasma instrument requirements and has become the driver of the shield design. This paper will focus on the analytical design work to size the shield and control the shield mass loss rate for the various spacecraft options under study, the application of carbon-carbon materials for shield components, development and preparation of carbon-carbon samples for materials testing, and a materials testing program for carbon-carbon and tungsten alloys to investigate thermal/optical properties, mass loss (carbon-carbon only), material integrity, and high velocity impact behavior.

Millard, Jerry M.↗

High Temperature Ultrasonic Transducers : Material Selection and Testing

The task of my two-months internship was to test different materials to be used to build an high temperature transducer, to develop some prototypes and to test their performance, to assess the reliability of commercial product rated for such a temperature, as well as to collaborate in developing the signal processing code to measure the condensed water levels.

health monitoring steam pipes↗

A computer program for plotting stress-strain data from compression, tension, and torsion tests of materials

A computer program for plotting stress-strain curves obtained from compression and tension tests on rectangular (flat) specimens and circular-cross-section specimens (rods and tubes) and both stress-strain and torque-twist curves obtained from torsion tests on tubes is presented in detail. The program is written in FORTRAN 4 language for the Control Data 6000 series digital computer with the SCOPE 3.0 operating system and requires approximately 110000 octal locations of core storage. The program has the capability of plotting individual strain-gage outputs and/or the average output of several strain gages and the capability of computing the slope of a straight line which provides a least-squares fit to a specified section of the plotted curve. In addition, the program can compute the slope of the stress-strain curve at any point along the curve. The computer program input and output for three sample problems are presented.

Greenbaum, A.↗

Materials Combustion Testing and Combustion Product Sensor Evaluations in FY12

NASA Centers continue to collaborate to characterize the chemical species and smoke particles generated by the combustion of current space-rated non-metallic materials including fluoropolymers. This paper describes the results of tests conducted February through September 2012 to identify optimal chemical markers both for augmenting particle-based fire detection methods and for monitoring the post-fire cleanup phase in human spacecraft. These studies follow up on testing conducted in August 2010 and reported at ICES 2011. The tests were conducted at the NASA White Sands Test Facility in a custom glove box designed for burning fractional gram quantities of materials under varying heating profiles. The 623 L chamber was heavily instrumented to quantify organics (gas chromatography/mass spectrometry), inorganics by water extraction followed by ion chromatography, and select species by various individual commercially-available sensors. Evaluating new technologies for measuring carbon monoxide, hydrogen cyanide, hydrogen fluoride, hydrogen chloride and other species of interest was a key objective of the test. Some of these sensors were located inside the glovebox near the fire source to avoid losses through the sampling lines; the rest were located just outside the glovebox. Instruments for smoke particle characterization included a Tapered Element Oscillating Microbalance Personal Dust Monitor (TEOM PDM) and a TSI Dust Trak DRX to measure particle mass concentration, a TSI PTrak for number concentration and a thermal precipitator for collection of particles for microscopic analysis. Materials studied included Nomex®, M22759 wire insulation, granulated circuit board, polyvinyl chloride (PVC), Polytetrafluoroethylene (PTFE), Kapton®, and mixtures of PTFE and Kapton®. Furnace temperatures ranged from 340o to 640o C, focusing on the smoldering regime. Of particular interest in these tests was confirming burn repeatability and production of acid gases with different fuel mixture compositions, as well as the dependence of aerosol concentrations on temperature.

Smoke↗

Materials Combustion Testing and Combustion Product Sensor Evaluations in FY12

NASA Centers continue to collaborate to characterize the chemical species and smoke particles generated by the combustion of current space-rated non-metallic materials including fluoropolymers. This paper describes the results of tests conducted February through September 2012 to identify optimal chemical markers both for augmenting particle-based fire detection methods and for monitoring the post-fire cleanup phase in human spacecraft. These studies follow up on testing conducted in August 2010 and reported at ICES 2011. The tests were conducted at the NASA White Sands Test Facility in a custom glove box designed for burning fractional gram quantities of materials under varying heating profiles. The 623 L chamber was heavily instrumented to quantify organics (gas chromatography/mass spectrometry), inorganics by water extraction followed by ion chromatography, and select species by various individual commercially-available sensors. Evaluating new technologies for measuring carbon monoxide, hydrogen cyanide, hydrogen fluoride, hydrogen chloride and other species of interest was a key objective of the test. Some of these sensors were located inside the glovebox near the fire source to avoid losses through the sampling lines; the rest were located just outside the glovebox. Instruments for smoke particle characterization included a Tapered Element Oscillating Microbalance Personal Dust Monitor (TEOM PDM) and a TSI Dust Trak DRX to measure particle mass concentration, a TSI PTrak for number concentration and a thermal precipitator for collection of particles for microscopic analysis. Materials studied included Nomex(R), M22759 wire insulation, granulated circuit board, polyvinyl chloride (PVC), Polytetrafluoroethylene (PTFE), Kapton(R), and mixtures of PTFE and Kapton(R). Furnace temperatures ranged from 340 to 640 C, focusing on the smoldering regime. Of particular interest in these tests was confirming burn repeatability and production of acid gases with different fuel mixture compositions, as well as the dependence of aerosol concentrations on temperature.

Combustion↗

The oxygen sensitivity/compatibility ranking of several materials by different test methods

Eleven materials were evaluated for oxygen compatibility using the following test methods: heat of combustion (ASTM D 2015), liquid oxygen impact (ASTM D 2512), pneumatic impact (ASTM G 74), gaseous mechanical impact (ASTM G 86), autogenous ignition temperature by pressurized differential scanning calorimeter, and the determination of the 50 percent reaction level in liquid oxygen using silicon carbide as a reaction enhancer. The eleven materials evaluated were: Teflon TFE, Vespel SP-21, Krytox 240AC, Viton PLV5010B, Fluorel E2160, Kel F 81, Fluorogold, Fluorogreen E-600, Rulon A, Garlock 8573, nylon 6/6.

Lockhart, Billy J.↗

Improved precision and accuracy in quantifying plutonium isotope ratios by RIMS

Resonance ionization mass spectrometry (RIMS) holds the promise of rapid, isobar-free quantification of actinide isotope ratios in as-received materials (i.e. not chemically purified). Recent progress in achieving this potential using two Pu test materials is presented. RIMS measurements were conducted multiple times over a period of two months on two different Pu solutions deposited on metal surfaces. Measurements were bracketed with a Pu isotopic standard, and yielded absolute accuracies of the measured Pu-240/Pu-239 ratios of 0.7 and 0.58 %, with precisions (95 % confidence intervals) of 1.49 and 0.91 %. The minor isotope Pu-238 was also quantified despite the presence of a significant quantity of U-238 in the samples.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Springback Analysis of Draw-Bending of 980 MPa Cold Rolled Steel Sheet and Its Experimental Validation

Draw-bending experiment is carried out using a 1.2 mm-thick high strength steel sheet with a tensile strength of 980 MPa and the residual curvature of the draw-bent specimens are precisely measured. The die profile of the draw-bending testing machine rotates, so that the effect of friction force on the curvature data after springback can be neglected. Moreover, in order to quantitatively evaluate the Bauschinger effect of the test material, stress reversal tests are performed using an in-plane stress reversal testing machine. Furthermore, the finite element analyses (FEA) of the draw-bending experiment are carried out. The effect of the work hardening models (isotropic or combined), element types (shell or solid), and the number of integration points in the through-thickness direction on the amount of springback (residual curvature) are investigated in detail.

36 MATERIALS SCIENCE↗

Materials Compatibility Testing in RSRM ODC: Free Cleaner Selection

Government regulations have mandated production phase-outs of a number of solvents, including 1,1,1-trichloroethane, an ozone-depleting chemical (ODC). This solvent was used extensively in the production of the Reusable Solid Rocket Motors (RSRMs) for the Space Shuttle. Many tests have been performed to identify replacement cleaners. One major area of concern in the selection of a new cleaner has been compatibility. Some specific areas considered included cleaner compatibility with non-metallic surfaces, painted surfaces, support materials such as gloves and wipers as well as corrosive properties of the cleaners on the alloys used on these motors. The intent of this paper is to summarize the test logic, methodology, and results acquired from testing the many cleaner and material combinations.

Keen, Jill M.↗

Report on Project performance under the CRADA No PNNL/254, PLA 1, between BATTELLE as operator of Pacific Northwest National Laboratory under its U.S. Department of Energy Contract No. DE-AC05-76RL0 1830 and Isonics Corporation, Chairman and CEO: Christopher M. Toffales

Unattended decontamination of bio agents in enclosed environments. The goal of the project is the development of unattended method for environmentally safe, highly effective volumetric decontamination that kills on a contact multiple bio-agents including airborne and surface-adsorbed pathogens of different nature in enclosed environments with complex geometry like various buildings and transportation units as aircraft and ships The method employs two elements, proprietary Vortical Aerosol Generator (VAG) and Electrochemically Activated Solutions (EAS). The prototype of the method was developed under CRADA No PNNL/254, and was shown highly effective for irreversible decontamination of vegetative microbial cells, spores and viruses in a test chamber of ~100 ft 3 and in a room of ~3000 ft 3 . The electrochemical activation technology is based on the production of meta-stable (activated) solutions with anomalous physicochemical and catalytic reactivity for their further use in various technological processes in place of traditionally applied aggressive chemicals. Usual source for electrochemical activation processes is sodium chloride aqueous solution with the concentration of 1.0 g/L. EAS bactericidal effectiveness was previously demonstrated for different applications however, in all previous applications EAS was only used as a liquid agent. Present Method suggests an application of EAS as micro-aerosol (particle size in the range of 0.5-10 mµ), which behaves like a gas and eventually fills entire enclosed environment including hardly, not otherwise accessible sites. The term micro-aerosol of EAS (MAEAS) herein refers to an air-suspended EAS having micro-particle droplets of characteristic cross section and/or size comprising electrochemically-active agents with sufficiently large surface areas whereby the probability of a contact with bio agents in a process area is extremely high. EAS is produced with a commercially available STEL device (FEM-3 flow electrochemical module element; US Pat 5,635,040). Pneumatic Vortical Aerosol Generator (VAG) produces MAEAS. VAG is an original high output atomizer allowing for the production of the aerosol particles with the size in the range of 0.5 to 12 µm at the rate from 5 to 300 ml/min correspondingly, allowing a control of a required particle size. MAEAS has significant advantages over EAS, allowing for simultaneous decontamination of airborne and surface-adsorbed bio agents with minimal volume of atomized EAS and with essentially no waste. Experimental data indicate that MAEAS has very low corrosiveness, possess no negative effect to sensitive equipment and does not destroy the surface of different tested materials. Limited toxicity tests were conducted with mice directly exposed to EAS aerosol; no acute and short-term toxicity was identified.

bioagents↗

Performance Testing of Enhanced Linear Variable Integrated Sensor (ELVIS III) for LVDTs

The Enhanced Linear Variable Intrinsic Sensor (ELVIS) was a 2024 breakthrough discovery by Idaho National Laboratory (INL) in terms of further innovating the usage of all linear variable differential transformers (LVDTs) and enhancing their performance in harsh environments. In irradiation tests conducted within material test reactors (MTRs), LVDTs with an internal temperature sensing capability can address several critical challenges. This report focuses on performance testing of the ELVIS III device with new hybrid LVDTs provided by the Institute for Energy Technology (IFE), which is the world’s sole supplier of nuclear-grade LVDTs. The ELVIS III device was evaluated in terms of temperature showcasing promising results comparable to a typical type-K thermocouple (TC).

46 - INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AN↗

Proceedings of the Symposium on Long-Life Hardware for Space

Two-volume edition of the papers of the symposium is described. It is divided into six sections - parts, materials, management, system testing, component design, and system test. Material presented focuses attention on problems created by the increased complexity of technology and long-term mission requirements.

Source record↗