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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.
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Radioisotope thermionic power supply for unmanned electric propulsion missions to outer planets, using 69 modules consisting of thermionic converter and emitter heat pipe
NASA’s Psyche mission will launch in 2022 and begin a 3.6-year cruise to the metallic asteroid Psyche, the largest metal asteroid in the solar system. The baseline spacecraft design is a hybrid of JPL’s deep-space heritage subsystems with commercial partner Maxar’s electric propulsion, power, and structure subsystems. The Psyche mission will feature the first use of Hall thrusters for a NASA mission, and the first use of Hall thrusters beyond cis-lunar space. This paper will provide an overview of the electric propulsion subsystem and details of the flight system implementation for the Psyche mission. The concept of operations is discussed including subsystem-level operations, the initial checkout after launch, and cruise and orbital operations. Command and control interfaces with the spacecraft and fault protection design are presented. Finally, the status of subsystem assembly and test is described.
The NASA Lewis Research Center has designed and fabricated a closed-cycle, continuous wave (CW), carbon dioxide (CO2) high-power laser to support research for the identification and evaluation of possible high-power laser applications. The device is designed to generate up to 70 kW of laser power in annular-shape beams from 1 to 9 cm in diameter. Electric discharge, either self-sustained or electron-beam-sustained, is used for excitation. This laser facility can be used in two ways. First, it provides a versatile tool on which research can be performed to advance the state-of-the-art technology of high-power CO2 lasers in such areas as electric excitation, laser chemistry, and quality of output beams, all of which are important whether the laser application is government or industry oriented. Second, the facility provides a well-defined, continuous wave beam for various application experiments, such as propulsion, power conversion, and materials processing.
The feasibility of using Brayton power systems for nuclear electric spacecraft was investigated. The primary performance parameters of systems mass and radiator area were determined for systems from 100 to 1000 kW sub e. Mathematical models of all system components were used to determine masses and volumes. Two completely independent systems provide propulsion power so that no single-point failure can jeopardize a mission. The waste heat radiators utilize armored heat pipes to limit meteorite puncture. The armor thickness was statistically determined to achieve the required probability of survival. A 400 kW sub e reference system received primary attention as required by the contract. The components of this system were defined and a conceptual layout was developed with encouraging results. An arrangement with redundant Brayton power systems having a 1500 K (2240 F) turbine inlet temperature was shown to be compatible with the dimensions of the space shuttle orbiter payload bay.
Lewis is a multidisciplinary Center with strong research and development programs in aeronautical and space propulsion, power, space communications, space experiments and materials. Computational fluid dynamics (CFD) is playing an important and growing role in most of these areas. Described here is how CFD is integrated into these programs and highlights elements of the CFD activities. Examples are presented of codes developed to predict flow fields in advanced propulsion systems and several of the code validation experiments are described. The CFD effort at Lewis ranges from basic research on new and improved algorithms through code development to the application of these codes to specific engineering problems. Because of the substantial improvement in CFD's predictive capability, its use at Lewis is on a steep growth path, spreading rapidly into new areas which had not traditionally taken advantage of the techniques of numerical simulation. Multidisciplinary codes and the future direction of CFD at Lewis are discussed.
The NASA research and technology program on batteries is being carried out within the Propulsion, Power and Energy Division (Code RP) of NASA's Office of Aeronautics, Exploration and Technology (OAET). The program includes development of high-performance, long-life, cost-effective primary and secondary (rechargeable) batteries. The NASA OAET battery program is being carried out at Lewis Research Center (LeRC) and the Jet Propulsion Laboratory (JPL). LeRC is focusing primarily on nickel-hydrogen batteries (both individual pressure vessel or IPV and bipolar). LeRC is also involved in a planned flight experiment to test a sodium-sulfur battery design. JPL is focusing primarily on lithium rechargeable batteries, having successfully transferred its lithium primary battery technology to the U.S. Air Force for use on the Centaur upper stage. Both LeRC and JPL are studying advanced battery concepts that offer even higher specific energies. The long-term goal is to achieve 100 Wh/kg.
Virtually all scenarios on Solar System development ignore Mercury, but such inattention is probably undeserved. Once viable lunar and (probably) asteroidal facilities are established in the next century, Mercury warrants further investigation. Mercury's high solar energy density is a major potential advantage for space-based industries. Indeed, despite its higher gravity, Mercury is roughly twice as easy to leave as the Moon if the additional solar flux is taken into account. Moreover, with solar-driven technologies such as solar sails or electric propulsion, its depth in the Sun's gravity well is less important. Because Mercury is airless and almost certainly waterless, it will be an obvious place to export lunar technology, which will have been developed to deal with very similar conditions. Methods for extracting resources from anhydrous silicates will be particularly germane. Even without solar-powered propulsion, the discovery of low-delta-V access via multiple Venus and Earth encounters makes the planet easier to reach than had been thought. Technology developed for multi-year missions to asteroids and Mars should be readily adaptable to such Mercurian missions. Mercury will not be our first outpost in the Solar System. Nonetheless, as facilities are established in cis-Earth space, it probably merits attention as a next step for development.
This paper summarizes an evaluation of power processing units for nuclear electric propulsion vehicles using advanced magnetoplasmadynamic thruster.
An Isotope-Powered Thermal Storage Unit (ITSU), that would store and utilize heat energy in a 'pulsed' fashion in space operations, is described. Properties of various radioisotopes are considered in conjunction with characteristics of thermal energy storage materials, to evaluate possible implementation of such a device. The utility of the unit is discussed in light of various space applications, including rocket propulsion, power generation, and spacecraft thermal management.
Options are examined for an unmanned solar powered electric propulsion cargo vehicle for Mars missions. The 6 prime areas of study include: trajectory, propulsion system, power system, supporting structure, control system, and launch consideration. Optimization of the low thrust trajectory resulted in a total round trip mission time just under 4 years. The argon propelled electrostatic ion thruster system consists of seventeen 5 N engines and uses a specific impulse of 10,300 secs. At Earth, the system uses 13 engines to produce 60 N of thrust; at Mars, five engines are used, producing 25 N thrust. The thrust of the craft is varied between 60 N at Earth and 24 N at Mars due to reduced solar power available. Solar power is collected by a Fresnel lens concentrator system using a multistacked cell. This system provides 3.5 MW to the propulsion system after losses. Control and positioning to the craft are provided by a system of three double gimballed control moment gyros. Four shuttle 'C' launches will be used to transport the unassembled vehicle in modular units to low Earth orbit where it will be assembled using the Mobile Transporter of the Space Station Freedom.
Microgravity is an environment with very weak gravitational effects. The Fluids and Combustion Facility (FCF) on the International Space Station (ISS) will support the study of fluid physics and combustion science in a long-duration microgravity environment. The Fluid Combustion Facility's design will permit both independent and remote control operations from the Telescience Support Center. The crew of the International Space Station will continue to insert and remove the experiment module, store and reload removable data storage and media data tapes, and reconfigure diagnostics on either side of the optics benches. Upon completion of the Fluids Combustion Facility, about ten experiments will be conducted within a ten-year period. Several different areas of fluid physics will be studied in the Fluids Combustion Facility. These areas include complex fluids, interfacial phenomena, dynamics and instabilities, and multiphase flows and phase change. Recently, emphasis has been placed in areas that relate directly to NASA missions including life support, power, propulsion, and thermal control systems. By 2006 or 2007, a Fluids Integrated Rack (FIR) and a Combustion Integrated Rack (CIR) will be installed inside the International Space Station. The Fluids Integrated Rack will contain all the hardware and software necessary to perform experiments in fluid physics. A wide range of experiments that meet the requirements of the international space station, including research from other specialties, will be considered. Experiments will be contained in subsystems such as the international standard payload rack, the active rack isolation system, the optics bench, environmental subsystem, electrical power control unit, the gas interface subsystem, and the command and data management subsystem. In conclusion, the Fluids and Combustion Facility will allow researchers to study fluid physics and combustion science in a long-duration microgravity environment. Additional information is included in the original extended abstract.
The performance and operational characteristics of a Python turbine propeller engine have been investigated over a range of engine operating conditions at simulated altitudes from 5000 to 40,000 feet in the NACA Lewis altitude wind tunnel . For the performance phase of the investigation, a single cowl-inlet ram pressure ratio was maintained and independent control of engine speed and fuel flow was used to obtain a range of power at each engine speed. Engine performance data obtained at a given altitude could not be used to predict performance accurately at other altitudes by use of the standard air pressure and temperature generalizing factors. Specific fuel consumption based on shaft horsepower decreased as the shaft horsepower increased at a given engine speed. At a given altitude condition and turbine -inlet total temperature, there was an optimum engine speed at which maximum shaft horsepower was obtained. At a given engine speed and turbine-inlet total temperature, a greater portion of the total available energy was converted to propulsive power as the altitude increased. Windmilling starts were made at altitudes up to 40,000 feet; the minimum true airspeed required for successful windmilling starts increased as the altitude was raised. In general, the engine control prevented large overshoots or undershoots of engine speed during starts, accelerations, and decelerations.
The NASA Lewis Research Center (LeRC) defines and develops advanced technology for high priority national needs. The work of the Center is directed toward new propulsion, power, and communications technologies for application to aeronautics and space, so that U.S. leadership in these areas is ensured. The end product is knowledge, usually in a report, that is made fully available to potential users--the aircraft engine industry, the energy industry, the automotive industry, the space industry, and other NASA centers. In addition to offices and laboratories for almost every kind of physical research in such fields as fluid mechanics, physics, materials, fuels, combustion, thermodynamics, lubrication, heat transfer, and electronics, LeRC has a variety of engineering test cells for experiments with components such as compressors, pumps, conductors, turbines, nozzles, and controls. A number of large facilities can simulate the operating environment for a complete system: altitude chambers for aircraft engines; large supersonic wind tunnels for advanced airframes and propulsion systems; space simulation chambers for electric rockets or spacecraft; and a 420-foot-deep zero-gravity facility for microgravity experiments. Some problems are amenable to detection and solution only in the complete system and at essentially full scale. By combining basic research in pertinent disciplines and generic technologies with applied research on components and complete systems, LeRC has become one of the most productive centers in its field in the world. This brochure describes a number of the facilities that provide LeRC with its exceptional capabilities.
Pressure gain combustion (PGC) offers the promise of higher thermodynamic cycle efficiency and greater specific power in propulsion and power systems. This presentation describes a model, developed under a cooperative agreement between NASA and AFRL, for preliminarily assessing the performance enhancement and preliminary size requirements of PGC components either as stand-alone thrust producers or coupled with surrounding turbomachinery. The model is implemented in the Numerical Propulsion Simulation System (NPSS) environment allowing various configurations to be examined at numerous operating points. The validated model is simple, yet physics-based. It executes quickly in NPSS, yet produces realistic results.
Voyager spacecraft subsystem level requirements in guidance and control, power, propulsion, and engineering mechanics including structures and packaging
The primary technology areas are aerospace propulsion, power and materials. As examples in these technologies, the programs in the fields of cryogenics and liquid metals are reviewed and potential non-aerospace applications for the results of these programs are discussed. These include such possibilities as: hydrogen as a non-polluting industrial fuel; more efficient central power stations; and powerplants for advanced ground transportation.
Definition of multimission and engine performance requirements for candidate solar electric propulsion stage configurations, considering launch vehicle compatibility, electric propulsion integration, payload requirements, and the effects of environmental extremes. Electric propulsion power options include two solar array power levels (15/22 kW), up to twelve electric thrustors of 30 cm diameter and 2.7 kW each, five to eight power conditioning units, and a maximum mercury propellant capacity of 1530 kg. In performance, the stage with a dry weight of 700 to 900 kg can deliver a net mass of 756 kg into Saturn orbit, 329 kg into a tight Mercury orbit, and 334 kg within 0.1 AU of the sun. The stage can also deliver a round trip payload of 3350 kg to geosynchronous orbit and return from an intermediate elliptical orbit using the Shuttle/Tug. Thus, a versatile stage is developed which competes effectively in performance with existing integrated spacecraft and promises considerable savings in total program costs.
The development of the Apollo lunar module ascent propulsion subsystem is documented. The ascent propulsion subsystem was designed, built, and tested to provide propulsive power for launching the ascent stage of the lunar module from the surface of the moon into lunar orbit for rendezvous with the orbiting command and service module. Because total redundancy was prohibitive in this subsystem, special emphasis had to be placed on reliability in design with adequate demonstration short of an extensive flight-demonstration program. The significant technical problems encountered during all phases of the program are identified and the corrective actions are discussed. Based on this experience, several recommendations are made for any future program with similar subsystem requirements.