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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 343 records · Page 19

Updated Human Mars Ascent Vehicle Concept in Support of NASA’s Strategic Analysis Cycle 2021

The NASA Artemis program has brought significant change to the agency’s human exploration strategy over the last several years. The human exploration of Mars remains an ultimate objective of the overall human exploration strategy. However, how the agency intends to execute initial human exploration of Mars has shifted to better align with current policy. These changes find their way into the design of key architecture elements, such as the Mars Ascent Vehicle (MAV). Of the numerous changes in the conceptual human Mars architecture, two in particular have had significant impact on the design of the human MAV: the desire for minimal surface infrastructure for initial human Mars missions, and technology investment timelines in support of initial human missions to Mars. The first leads to a surface mission architecture targeting a 30-day surface duration with two crewmembers. The second drives out in-situ resource utilization (ISRU) from the initial sortie. As a result, the reference MAV design for initial human Mars missions in the Human Exploration and Operations Mission Directorate’s Strategic Analysis Cycle 2021 (SAC21) is based around supporting the return of 2 crew from the surface of Mars, without surface ISRU. This has led to several design changes since 2019, when details of a reference human MAV were last published. The MAV concept for SAC21 consists of a two-stage vehicle capable of supporting two crew for 84 hours. This duration is derived from a baseline ascent trajectory targeting an apoapsis rendezvous with the habitation element in a nominal 5-sol Mars aggregation orbit. With the goal of minimizing technology investments for the initial surface sortie removing ISRU from the trade space, the MAV must now be landed either fully loaded with propellant, or with some portion of the propellant off-loaded. Landing a partially-fueled MAV will require additional surface assets to perform robotic propellant transfer on the surface of Mars from a pre-emplaced propellant depot. Furthermore, cryogenic fluid management and storage for extended duration with no losses represents additional technology investment that would have to be made to support cryogenic-based propellant concepts that have been the baseline in past architectures. As a result, the SAC21 architecture utilizes a storable propellant-based MAV propulsion system to minimize these potential technology investments incurred by cryogenic-based propulsion systems. Recent efforts also focused on evaluating the sensitivity of key design parameters, such as landing site latitude, elevation, and local atmospheric conditions. All play a large role in determining the predicted propellant requirements of the MAV. Understanding their potential impacts is important because of the rippling effects of changes to the MAV design on other architecture elements, such as entry, descent, landing, and transportation systems. Results indicate up to +2% to -4% wet mass variation due to landing site latitude, with higher latitudes greater than 70 degrees North resulting in greater than 6% wet mass increases. The MAV saw reduced impact due to atmospheric design parameters, which only accounting for -0.6% to +0.4% wet mass variation.

Douglas J. Trent↗

Mechanical design problems associated with turbopump fluid film bearings

Most high speed cryogenic turbopumps for liquid propulsion rocket engines currently use ball or roller contact bearings for rotor support. The operating speeds, loads, clearances, and environments of these pumps combine to make bearing wear a limiting factor on turbopump life. An example is the high pressure oxygen turbopump (HPOTP) used in the Space Shuttle Main Engine (SSME). Although the HPOTP design life is 27,000 seconds at 30,000 rpms, or approximately 50 missions, bearings must currently be replaced after 2 missions. One solution to the bearing wear problem in the HPOTP, as well as in future turbopump designs, is the utilization of fluid film bearings in lieu of continuous contact bearings. Hydrostatic, hydrodynamic, and damping seal bearings are all replacement candidates for contact bearings in rocket engine high speed turbomachinery. These three types of fluid film bearings have different operating characteristics, but they share a common set of mechanical design opportunities and difficulties. Results of research to define some of the mechanical design issues are given. Problems considered include transient strat/stop rub, non-operational rotor support, bearing wear inspection and measurement, and bearing fluid supply route. Emphasis is given to the HPOTP preburner pump (PBP) bearing, but the results are pertinent to high-speed cryogenic turbomachinery in general.

Evces, Charles R.↗

Lightweight spacecraft propulsion system selection

Various methods of significantly reducing the mass of planetary spacecraft propulsion systems were addressed. Because of the Space Shuttle Challenger accident, the availability of the Space Transportation System for planetary missions may be limited. Mounting a future planetary mission with lower-energy launch vehicles will require a significant reduction in the spacecraft mass. Smaller launch vehicles for planetary missions were considered. In this study, the assumed payload capability for the planetary missions were considered. In this study, the assumed payload capability for the planetary missions was restricted to the Delta and the Atlas-Centaur launch vehicles. Several propulsion and propulsion-related technologies for spacecraft mass reduction were investigated; ion, arcjet, resistojet, and Magneto-Plasma-Dynamic propulsion and earth-storable high-energy propulsion system thrusters were candidates. The propulsion-related technologies included a start-basket Propellant Management Device, a nitrogen tetroxide diaphragm, and a solid-cryogen cooler. Xenon-ion propulsion allowed the greatest mass reduction.

Palaszewski, B.↗

Validation of a Computational Fluid Dynamics Model of Axial Jet Mixing for Cryogenic Propellant Tank Pressure Control

The Fluid Dynamics Branch at the NASA Marshall Space Flight Center is preparing to support flight programs through analysis of a variety of cryogenic fluid management (CFM) applications. Many vehicles being considered for future manned missions to the moon and beyond use chemical or nuclear thermal propulsion systems that rely on cryogenic propellants. Storing cryogenic propellants for later use is a challenge, though. Many areas of active CFM research, testing, and design involve propellant conditioning to ensure propellant remains a usable liquid for propulsion. Multiple technologies may be used to achieve adequate conditioning including the subject of this paper, a jet-based mixer. Mixing serves to homogenize fluid temperatures and decrease ullage pressure. Development and validation of a modeling methodology for jet-based mixing was conducted to prepare for in-line design work.

Jacob M Brodnick↗

Validation of a Computational Fluid Dynamics Model of Axial Jet Mixing for Cryogenic Propellant Tank Pressure Control

The Fluid Dynamics Branch at the NASA Marshall Space Flight Center is preparing to support flight programs through analysis of a variety of cryogenic fluid management (CFM) applications. Many vehicles being considered for future manned missions to the moon and beyond use chemical or nuclear thermal propulsion systems that rely on cryogenic propellants. Storing cryogenic propellants for later use is a challenge, though. Many areas of active CFM research, testing, and design involve propellant conditioning to ensure propellant remains a usable liquid for propulsion. Multiple technologies may be used to achieve adequate conditioning including the subject of this paper, a jet-based mixer. Mixing serves to homogenize fluid temperatures and decrease ullage pressure. Development and validation of a modeling methodology for jet-based mixing was conducted to prepare for in-line design work.

Jacob M. Brodnick↗

Space shuttle auxiliary propulsion system design study. Phase B report: Candidate RCS concept comparisons

The competing auxiliary propulsion concepts for the reusable space shuttle vehicle are defined. The concepts are compared on the basis of selection criteria such as weight, reliability, and technology requirements. Propulsion systems using both cryogenic oxygen-hydrogen and earth storable propellants were considered. Three high value oxygen-hydrogen reaction control system concepts were evaluated. The final comparisons demonstrate that all three concepts are viable design approaches. The flexibility and growth potential of the parallel concept are considered to provide an advantage over the series concept.

Orton, G. F.↗

Study and design of cryogenic propellant acquisition systems. Volume 1: Design studies

An in-depth study and selection of practical propellant surface tension acquisition system designs for two specific future cryogenic space vehicles, an advanced cryogenic space shuttle auxiliary propulsion system and an advanced space propulsion module is reported. A supporting laboratory scale experimental program was also conducted to provide design information critical to concept finalization and selection. Designs using localized pressure isolated surface tension screen devices were selected for each application and preliminary designs were generated. Based on these designs, large scale acquisition prototype hardware was designed and fabricated to be compatible with available NASA-MSFC feed system hardware.

Burge, G. W.↗

Space transportation systems, 1980-2000

An overview of projected space transportation systems for the 1980-2000 period is presented. Methods for meeting the requirements in that area are documented through a description of the Space Shuttle and its current upper stages, reusable transfer vehicles, Shuttle uprating, fully reusable and single-stage transports, heavy lift vehicles, and advanced vehicles for orbital transfer and lunar landing. The structure of the liquid oxygen/liquid hydrogen boosters, cryogenic propellants, whose main propulsion system is a derivative of the RL-10 engine used in the Centaur launch, and mixed mode propulsion engine is also described, as is the flyback booster concept and such related issues as propellants and rocket engines, staging velocity, configuration shape, and whether it should be manned or unmanned. Especially noted are proposed propulsion systems going beyond the present Shuttle such as the nuclear and electric propulsion concepts, the resistojet, using liquid hydrogen, ion thruster, using argon, magnetoplasmadynamic thrusters, solar thermal rocket, and solar sail concept where the basic idea is to use a 'sail' of thin reflective material to generate a net force by reflection of solar radiation.

Cohan, C. J.↗

Storable orbit transfer vehicle

Orbit transfer vehicles (OTV) are evaluated against mission model requirement. Mission suitability of OTVs using storable propellant, cryogenic propellant, and electric propulsion systems is outlined. Energy required, g-level, spacecraft deploy/return, operational constraints, mission duration, and packaging are considered.

Pipes, W. E.↗

Technology for Future NASA Missions: Civil Space Technology Initiative (CSTI) and Pathfinder

Information is presented in viewgraph form on a number of related topics. Information is given on orbit transfer vehicles, spacecraft instruments, spaceborne experiments, university/industry programs, spacecraft propulsion, life support systems, cryogenics, spacecraft power supplies, human factors engineering, spacecraft construction materials, aeroassist, aerobraking and aerothermodynamics.

Source record↗

Aerothermodynamic environments of aerobraking vehicles for manned Mars missions

The aerothermodynamic environments of manned spacraft aerobraking in the Martian and earth atmospheres are evaluated. Thermal performance of aerobrake concepts are examined for current cryogenic-aerobrake and advanced propulsion missions entailing three different modes of aerobraking: (1) aerocapture into an orbit about Mars, (2) descent and landing at Mars, and (3) Mars return direct entry at earth. Analyses for these vehicles and modes included both radiative and convective heating, where radiative heating is shown to be a significant portion of the total stagnation point heating induced on the vehicle. A comprehensive parametric study of the effects of ballistic coefficient, nose radius, entry velocity, and L/D on stagnation point heating is described. Optimal nose radii for ranges of ballistic coefficient and entry velocity are determined. The peak heating rates are shown to be 83 W/sq cm and 90 W/sq cm for a low and high L/D Mars transfer vehicle configuration, respectively. Heating profiles for these vehicles using boundary layer techniques show that a high L/D shape will result in a smaller high-temperature region provided the flow is laminar. An examination of a crew return vehicle for a Mars return direct entry trajectory shows that the thermal protection for this aerobrake will require an ablative material for heat rejection due to the large heating rates (about 1 kW/sq cm).

Ledoux, Stephen T.↗

Lunar transfer vehicle studies

Lunar transportation architectures exist for several different mission scenarios. Direct flights from Earth are possible, as the Apollo program clearly demonstrated. Alternatively, a space transfer vehicle could be constructed in space by using the Space Station as a base of operations, or multiple vehicles could be launched from Earth and dock in LEO without using a space station for support. Similarly, returning personnel could proceed directly to Earth or rendezvous at the Space Station for a ride back home on the Space Shuttle. Multiple design concepts exist which are compatible with these scenarios and which can support requirements of cargo, personnel, and mission objectives. Regardless of the ultimate mission selected, some technologies will certainly play a key role in the design and operation of advanced lunar transfer vehicles. Current technologies are capable of delivering astronauts to the lunar surface, but improvements are needed to affordably transfer the material and equipment that will be needed for establishing a lunar base. Materials and structures advances, in particular, will enable the development of more capable cryogenic fluid management and propulsion systems, improved structures, and more efficient vehicle assembly, servicing and processing.

Keeley, Joseph T.↗

Establishing the infrastructure - An integrated Space Transportation System

A discussion is presented concerning the various transfer vehicle/propulsion systems that are currently under consideration within the egis of the NASA Space Exploration Initiative for the establishment of an infrastructure for lunar base construction and Mars exploration. Cryogenically fueled and nuclear propulsion alternatives are considered, as well as such advanced concepts as that employing nuclear-electric propulsion and artificial gravity and a solar-electric propulsion zero-gravity concept. Mars lander and earth-to-LEO launcher concepts are also noted.

Huber, W. G.↗

Architecture, Voltage, and Components for a Turboelectric Distributed Propulsion Electric Grid

The development of a wholly superconducting turboelectric distributed propulsion system presents unique opportunities for the aerospace industry. However, this transition from normally conducting systems to superconducting systems significantly increases the equipment complexity necessary to manage the electrical power systems. Due to the low technology readiness level (TRL) nature of all components and systems, current Turboelectric Distributed Propulsion (TeDP) technology developments are driven by an ambiguous set of system-level electrical integration standards for an airborne microgrid system (Figure 1). While multiple decades' worth of advancements are still required for concept realization, current system-level studies are necessary to focus the technology development, target specific technological shortcomings, and enable accurate prediction of concept feasibility and viability. An understanding of the performance sensitivity to operating voltages and an early definition of advantageous voltage regulation standards for unconventional airborne microgrids will allow for more accurate targeting of technology development. Propulsive power-rated microgrid systems necessitate the introduction of new aircraft distribution system voltage standards. All protection, distribution, control, power conversion, generation, and cryocooling equipment are affected by voltage regulation standards. Information on the desired operating voltage and voltage regulation is required to determine nominal and maximum currents for sizing distribution and fault isolation equipment, developing machine topologies and machine controls, and the physical attributes of all component shielding and insulation. Voltage impacts many components and system performance.

electric faults↗

Cryocooler Technology Opportunities within Space Exploration

As the demands for extended space missions and sustained lunar and Martian presence grow, the need for power and mass-efficient cryogenic fluid production and storage becomes paramount. The exploration and advancement of space technologies necessitate the development of innovative cryogenic storage solutions to ensure reliable, long-term production and preservation of cryogens in space environments for propulsion, life-support, and power applications. This paper covers an analysis of the challenges posed by long-duration cryogen storage and production for in-space and surface applications for NASA’s upcoming missions, as well as highlighting cryocooler technology opportunities and gaps to encourage industry stakeholders to contribute innovative solutions to advance the field of cryogenic storage for space applications.

Cryogenic Fluid Management↗

STS propellant scavenging systems study. Part 2, volume 1: Executive summary and study results

The major objective of the STS Propellant Scavenging Study is to define the hardware, operations, and life cycle costs for recovery of unused Space Transportation System propellants. Earlier phases were concerned exclusively with the recovery of cryogenic propellants from the main propulsion system of the manned STS. The phase of the study covered by this report (Part II Extension) modified the objectives to include cryogenic propellants delivered to orbit by the unmanned cargo vehicle. The Part II Extension had the following objectives: (1) predict OTV propellant requirements from 1995 to 2010; investigate scavenging/transport tank reuse; determine optimum tank sizing and arrangement; and develop hardware concepts for tanks.

Williams, Frank L.↗

Hypersonic propulsion - Breaking the thermal barrier

The challenges of hypersonic propulsion impose unique features on the hypersonic vehicle - from large volume requirements to contain cryogenic fuel to airframe-integrated propulsion required to process sufficient quantities of air. Additional challenges exist in the design of the propulsion module that must be capable of efficiently processing air at very high enthalpies, adding and mixing fuel at supersonic speeds and expanding the exhaust products to generate thrust greater than drag. The paper explores the unique challenges of the integrated hypersonic propulsion system, addresses propulsion cycle selection to cope with the severe thermal environment and reviews the direction of propulsion research at hypervelocity speeds.

Weidner, J. P.↗