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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 343 records · Page 19

Acoustic guide for noise-transmission testing of aircraft

Selective testing of aircraft or other vehicular components without requiring disassembly of the vehicle or components was accomplished by using a portable guide apparatus. The device consists of a broadband noise source, a guide to direct the acoustic energy, soft sealing insulation to seal the guide to the noise source and to the vehicle component, and noise measurement microphones, both outside the vehicle at the acoustic guide output and inside the vehicle to receive attenuated sound. By directing acoustic energy only to selected components of a vehicle via the acoustic guide, it is possible to test a specific component, such as a door or window, without picking up extraneous noise which may be transmitted to the vehicle interior through other components or structure. This effect is achieved because no acoustic energy strikes the vehicle exterior except at the selected component. Also, since the test component remains attached to the vehicle, component dynamics with vehicle frame are not altered.

Vaicaitis, Rimas↗

Tool Removes Arc-Light Reflectors

New tool makes installation, adjustment, and removal of self-clamping arc-light reflectors on welding torches easy and simple. Consists of two arms reaching around from back of torch. Lip on each arm hooks into slot of arc-light reflector clamp. When handles squeezed together, slot spreads enabling easy installation, adjustment, or removal of reflector without disassembly of welding apparatus.

Gordon, Stephen S.↗

Noncontacting Inspection Heads For Robots

Compact assembly for hand of robot includes group of sensors to monitor internal conditions of such complex equipment as turbines, pumps, motors, and generators. Inspection head includes sensors; for example, pyrometers, isotope wear analyzers, spectrometers, and interferometers. Conditions as overheating of turbines, wear of ball bearings and seals, erosion of blades and impellers, leakage of joints, and deformations of housings, monitored without disassembly or shutdown. Used in typical robot applications.

Barkhoudarian, Sarkis↗

A 60-meter erectable assembly concept for a control of flexible structures flight experiment

A flight experiment which proposes to use a 60-m deployable/retractable truss beam attached to the Space Shuttle to study dynamic characterization and control of flexible structures is being studied by NASA. The concept requires a relatively complex mechanism for deploying and retracting the truss on-orbit. Development of such a mechanism having a high degree of reliability will be expensive. An alternative method for constructing the truss is discussed requiring no new technology development or complex mechanisms and has already been demonstrated on-orbit. The alternative method proposes an erectable truss beam which can be assembled by two astronauts in EVA. The EVA crew would have to manually assemble the beam from 468 struts and 165 nodes, and install 7 instrumentation platforms with signal and power cabling. The predicted assembly time is 3 hr and 23 min. The structure would also have to be disassembled and restowed following testing, thus 2 EVA days would be required. To allow 25 hr for data collection (probably a bare minimum to accomplish meaningful tests), current Shuttle operations policy dictates a 9-day mission. The design, assembly procedure and issues associated with the alternative concept are discussed.

Watson, Judith J.↗

Assembly Test Article (ATA)

The assembly test article (ATA) consisted of two live loaded redesigned solid rocket motor (RSRM) segments which were assembled and disassembled to simulate the actual flight segment stacking process. The test assembly joint was flight RSRM design, which included the J-joint insulation design and metal capture feature. The ATA test was performed mid-November through 24 December 1987, at Kennedy Space Center (KSC), Florida. The purpose of the test was: certification that vertical RSRM segment mating and separation could be accomplished without any damage; verification and modification of the procedures in the segment stacking/destacking documents; and certification of various GSE to be used for flight assembly and inspection. The RSRM vertical segment assembly/disassembly is possible without any damage to the insulation, metal parts, or seals. The insulation J-joint contact area was very close to the predicted values. Numerous deviations and changes to the planning documents were made to ensure the flight segments are effectively and correctly stacked. Various GSE were also certified for use on flight segments, and are discussed in detail.

Ricks, Glen A.↗

A transportable hemispherical illumination system for making reflectance factor measurements

An artificial source of stable, hemispherical illumination has been developed to facilitate the collection of reflectance factor measurements of targets of interest in a laboratory environment. The light source consists of a 76 cm (30 in.) aluminum hemisphere which has been coated internally with barium sulfate paint. Illumination is provided by two banks of lamps, each consisting of eight 62-W quartz halogen bulbs which have tungsten filaments. An internal baffle precludes the viewing of any direct beam of light. A simple metal structure has been developed to hold the hemisphere and all peripheral equipment, such as spectrometers, radiometers, and cameras, in place during data collection. The entire setup can be easily disassembled and packed in airline approved shipping cases to facilitate transportation to remote laboratory facilities. This illumination system has been used during the past three years to collect spectral reflectance factor data of tree branch samples and seedlings in support of an on-going study to investigate the effect of acidic deposition on forest vegetation.

Williams, Darrel L.↗

Improved maintainability of space-based reusable rocket engines

Advanced, noninferential, noncontacting, in situ measurement technologies, combined with automated testing and expert systems, can provide continuous, automated health monitoring of critical space-based rocket engine components, requiring minimal disassembly and no manual data analysis, thus enhancing their maintainability. This paper concentrates on recent progress of noncontacting combustion chamber wall thickness condition-monitoring technologies.

Barkhoudarian, S.↗

Shuttle RCS primary thruster injector flow visualization

An image-transmitting fiber-optics scope with a dry gas purge of the optics head has been used to visually evaluate the condition of surplus thrusters in the Space Shuttle's Reaction Control System; it was subsequently applied to flight thrusters. The technique uses water for flow visualization, and obviates thruster disassembly. The innovative use of gas purging of a fiber-optics head allows the unobstructed and distortion-free viewing of the flow streams, and testing has shown the technique to be ideally suited to injector flow assessments following thruster exposure to extensive contamination.

Wells, Dennis L.↗

Investigation of acoustic emission coupling techniques

A three-phase research program was initiated by NASA in 1983 to investigate the use of acoustic monitoring techniques to detect incipient failure in turbopump bearings. Two prototype acoustic coupler probes were designed and evaluated, and four units of the final probe design were fabricated. Success in this program could lead to development of an on-board monitor which could detect bearing damage in flight and reduce or eliminate the need for disassembly after each flight. This final report reviews the accomplishments of the first two phases and presents the results of fabrication and testing completed in the final phase of the research program.

Jolly, W. D.↗

Eddy current damper

A high torque capacity eddy current damper used as a rate limiting device for a large solar array deployment mechanism is discussed. The eddy current damper eliminates the problems associated with the outgassing or leaking of damping fluids. It also provides performance advantages such as damping torque rates, which are truly linear with respect to input speed, continuous 360 degree operation in both directions of rotation, wide operating temperature range, and the capability of convenient adjustment of damping rates by the user without disassembly or special tools.

Ellis, R. C.↗

Arcjet cathode phenomena

Cathode tips made from a number of different materials were tested in a modular arcjet thruster in order to examine cathode phenomena. Periodic disassembly and examination, along with the data collected during testing, indicated that all of the tungsten-based materials behaved similarly despite the fact that in one of these samples the percentage of thorium oxide was doubled and another was 25 percent rhenium. The mass loss rate from a 2 percent thoriated rhenium cathode was found to be an order of magnitude greater than that observed using 2 percent thoriated tungsten. Detailed analysis of one of these cathode tips showed that the molten crater contained pure tungsten to a depth of about 150 microns. Problems with thermal stress cracking were encountered in the testing of a hafnium carbide tip. Post test analysis showed that the active area of the tip had chemically reacted with the propellant. A 100 hour continuous test was run at about 1 kW. Post test analysis revealed no dendrite formation, such as observed in a 30 kW arcjet lifetest, near the cathode crater. The cathodes from both this test and a previously run 1000 hour cycled test displayed nearly identical arc craters. Data and calculations indicate that the mass losses observed in testing can be explained by evaporation.

Curran, Francis M.↗

Capacity decline of ambient temperature secondary lithium battery

The use of ambient temperature secondary lithium cells is limited primarily because of the poor cycle life performance. Much of the cell capacity is irreversibly lost upon cycling. Studies have been undertaken to understand the problem of capacity decline. Experimental Li-TiS2 cells were fabricated and tested for their cycle life performance. Cells were disassembled at different stages of cycle life, and cell active components were analyzed by various analytical techniques. The results of this study indicate that all the cell's active components/materials are undergoing degradation. Details of the experiments carried out and the results obtained are described.

Shen, D. H.↗

Planning assembly/disassembly operations for space telerobotics

Space telerobotic systems will perform complex tasks of assembly, disassembly, and repair of space-based equipment. Planning such tasks requires reasoning about the functional, physical, and geometrical properties of the equipment, as well as a representation of the characteristics and capabilities of the manipulators and sensors available for the task. The And/Or graph is a useful approach to representation of feasible assembly/disassembly sequences and provides the basis for search among alternative strategies. The paper describes the use of parts entropy measures as evaluation criteria for search in the And/Or graph space. This approach leads to candidate task plans which minimize the complexity of intermediate geometrical states.

Sanderson, Arthur C.↗

Planning repair sequences using the AND/OR graph representation of assembly plans

A simple modification is shown in the set of goal nodes of the AND/OR graph that allows its use in planning repairs such as the replacement of a part or a subassembly. An algorithm for the generation of all feasible sequences for disassembly and reassembly of parts that will achieve a repair is shown. This approach has been demonstrated for the example of the repair of space-based satellite equipment.

Homem De Mello, L. S.↗

Acquisition of spectral reflectance data using an artificial source of hemispherical illumination

An integrating hemisphere illumination system has been developed to facilitate the collection of spectral reflectance factor measurements of targets of interest in a laboratory environment. One of the most significant advantages associated with such an illumination source is that repeated measurements can be made over an extended period of time, for a variety of targets, under nearly identical illumination and viewing angle conditions. The illumination system consists of a 76 cm (30 in.) aluminum hemisphere coated internally with barium sulfate paint. Illumination is provided by sixteen 62 watt quartz halogen bulbs with tungsten filaments. A simple metal structure has been developed to hold the hemisphere and all peripheral equipment, such as spectrometers, radiometers, and cameras, in place during data collection. The entire set up can be easily disassembled and packed in airline-approved shipping cases to facilitate transportation to laboratory facilities located near any study area. The illumination system is described briefly, and numerous plots of radiance and spectral reflectance are provided to illustrate the performance and utility of the apparatus.

Williams, Darrel L.↗

Development of the NASA ZPS Mark III 57.2-kN/sq m (8.3 psi) space suit

The zero-prebreathe Mark III, 8.3-psi EVA-capable space-suit assembly represents a significant evolutionary development stage toward the creation of an operational space-suit system for the NASA Space Station Program. The unique implementation of the Ortman cable coupling arrangement allows rapid assembly and disassembly of major suit component hardware; this will in turn facilitate on-orbit maintainability and resizing operations. Advanced thermal/micrometeoroid garment-type protection features were investigated in anticipation of Space Station construction-related EVA hazards, and duly incorporated in the final Mark III suit design.

Kosmo, Joseph J.↗

Knowledge acquisition for autonomous systems

Knowledge-based capabilities for autonomous aerospace systems, such as the NASA Space Station, must encompass conflict-resolution functions comparable to those of human operators, with all elements of the system working toward system goals in a concurrent, asynchronous-but-coordinated fashion. Knowledge extracted from a design database will support robotic systems by furnishing geometric, structural, and causal descriptions required for repair, disassembly, and assembly. The factual knowledge for these databases will be obtained from a master database through a technical management information system, and it will in many cases have to be augmented by domain-specific heuristic knowledge acquired from domain experts.

Lum, Henry↗

An overview of the EASE/ACCESS space construction demonstration

Consideration is given to the development of the Experimental Assembly of Structures in EVA/Assembly Concept for Construction of Erectable Space Structures (EASE/ACCESS) space construction demonstration, which was performed during Space Shuttle mission 61-B. The mission equipment is described and illustrated and the EASE/ACCESS mission management structure is outlined. Simulations of the assembly and disassembly in the NASA neutral buoyancy simulators were used to test the mission plans. In addition, EVA training and crew performance for the mission are discussed.

Levin, George M.↗