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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 343 records · Page 19

Thermal-fatigue and oxidation resistance of cobalt-modified Udimet 700 alloy

Comparative thermal-fatigue and oxidation resistances of cobalt-modified wrought Udimet 700 alloy (obtained by reducing the cobalt level by direct substitution of nickel) were determined from fluidized-bed tests. Bed temperatures were 1010 and 288 C (1850 and 550 C) for the first 5500 symmetrical 6-min cycles. From cycle 5501 to the 14000-cycle limit of testing, the heating bed temperature was increased to 1050 C (1922 F). Cobalt levels between 0 and 17 wt% were studied in both the bare and NiCrAlY overlay coated conditions. A cobalt level of about 8 wt% gave the best thermal-fatigue life. The conventional alloy specification is for 18.5% cobalt, and hence, a factor of 2 in savings of cobalt could be achieved by using the modified alloy. After 13500 cycles, all bare cobalt-modified alloys lost 10 to 13 percent of their initial weight. Application of the NiCrAlY overlay coating resulted in weight losses of 1/20 to 1/100 of that of the corresponding bare alloy.

Bizon, P. T.↗

FSA future directions: FSA technology activities in FY86

The silicon material, advanced silicon sheet, device research, and process research activities are explained. There will be no new initiatives. Many activities are targeted for completion and the emphasis will then be on technology transfer. Industrial development of the fluidized-bed reactor (FBR) deposition technology is proceeding. Technology transfer and industry funding of sheet development are continuing.

Leipold, M. H.↗

Silicon material and JPL Web Team

Silicon material activities are described. Topics discussed include: fluidized bed technology, model predictions (reaction kinetics and grid design parameters), seed-particle cleaning procedure, runaway nucleation, thermal analysis of dendritic ribbons, and residual stress in dendritic ribbons.

Lutwack, R.↗

Area Reports. Advanced materials and devices research area. Silicon materials research task, and advanced silicon sheet task

The objectives of the Silicon Materials Task and the Advanced Silicon Sheet Task are to identify the critical technical barriers to low-cost silicon purification and sheet growth that must be overcome to produce a PV cell substrate material at a price consistent with Flat-plate Solar Array (FSA) Project objectives and to overcome these barriers by performing and supporting appropriate R&D. Progress reports are given on silicon refinement using silane, a chemical vapor transport process for purifying metallurgical grade silicon, silicon particle growth research, and modeling of silane pyrolysis in fluidized-bed reactors.

Source record↗

Martian rampart craters: Morphologic clues for the physical state of the target at time of impact

Current research attempts to describe morphologic features seen in very high resolution Viking Orbiter images of crater ejecta blankets and interiors, in order to constrain the most likely target properties at the time of crater formation. The Viking Orbiter image data set contains approximately 400 frames at a spatial resolution of better than 10 meters per pixel, and 2,200 frames at a resolution of better than 20 meters per pixel, for which the atmosphere was either clear or only slightly obscured. A search is being conducted of all these images and so far has revealed several examples of both interior and exterior features of impact craters that bear on the nature of the ejecta fluidizing medium. Preliminary observations and speculations on the physical state of the Martian regolith at the time of crater formation are given and briefly discussed.

Mouginis-Mark, Peter J.↗

Aluminum-oxygen batteries for space applications

An aluminum oxygen fuel cell is under development. Several highly efficient cell designs were constructed and tested. Air cathodes catalyzed with cobalt tetramethoxy porphorin have demonstrated more than 2000 cycles in intermittant use conditions. Aluminum alloys have operated at 4.2 kWH/kg at 200 mA/sq cm. A novel separator device, an impeller fluidizer was coupled with the battery to remove the solid hydrargillite discharge product. A 60 kW, 720 kWH battery system is projected to weigh about 2200 lbs., for an energy density of 327 WH lb.

Niksa, Marilyn J.↗

Abundance and distribution of ultramafic microbreccia in Moses Rock dike - Quantitative application of mapping spectroscopy

Data from the Airborne Imaging Spectrometer were used to map the distribution and abundance of the serpentized ultramafic microbreccia (SUM) component in the Moses Rock dike, which is a Tertiary diatreme located on the Colorado Plateau in Utah. The geologic setting and composition of Moses Rock dike are discussed together with its texture and the relationship to the bedrock of surface materials. These observations along with laboratory spectroscopic data are used to interpret surface mineralogy of the dike and the surrounding regions from the imaging spectometer data. The spatial distribution and the abundance of the primary surface components were calculated using a nonlinear model for the mixing of spectra from multicomponent surfaces. The derived SUM distribution and abundance data support McGetchin's (1968) model for the emplacement of Moses Rock dike as a fluidized system.

Mustard, John F.↗

The structure of the Martian cryolithosphere upper levels

Structural inhomogeneities of the Martian cryolithosphere upper levels were studied by the proposed crater method. On the basis of analysis of 127 photomaps of 1:2 million scale morphological and morphometrical parameters of all the fresh craters larger than 1 km in diameter with fluidized ejecta and without it were investigated. Using the parameters of the craters, the roof depths of ice-bearing rocks were estimated and the data on the ice relative constant in the excavated permafrost layer were obtained. These data were used for the construction of maps of the boundary depth between ice-free nearsurface layer and ice-bearing rocks. A series of maps of the relative ice content for individual permafrost horizons was constructed. It was deduced from the obtained maps that the zone of the dryest nearsurface rocks on Mars is in the latitude belt + or - 30 degrees where maximum floor depths of the ice-bearing rocks vary from 400 to more than 400 m. It was found that the thickness of ice-free rocks in the Southern Hemisphere is larger than in the Northern one. The tendency of similarity of latitudinal zonality observed both on the maps of the minimal and mean roof depths may be considered as an indicator of structural stability of upper horizons of the Martian cryolithosphere down to the depths of 300 to 400 m. The areas of minimal ice content in the nearsurface layers coincide with the zone of maximum thickness of ice-free rocks. The ice relative content in Martian rocks becomes systematically higher from 30 deg latitude to the polars. The same tendency is observed in depth. The data obtained may be useful for the selecting of landing sites for Mars samples return and other missions.

Kuzmin, R. O.↗

Application of advanced coating techniques to rocket engine components

The materials problem in the space shuttle main engine (SSME) is reviewed. Potential coatings and the method of their application for improved life of SSME components are discussed. A number of advanced coatings for turbine blade components and disks are being developed and tested in a multispecimen thermal fatigue fluidized bed facility at IIT Research Institute. This facility is capable of producing severe strains of the degree present in blades and disk components of the SSME. The potential coating systems and current efforts at IITRI being taken for life extension of the SSME components are summarized.

Verma, S. K.↗

Thermoplastic coated carbon fibers for textile preforms

A continuous process for producing prepreg from carbon fiber and thermoplastic matrix is described. After the tow has been spread using a pneumatic device, the process utilizes a fluidized bed to apply thermoplastic powder to the bundle. Finally, direct electrical heating of the coated fiber tow melts the polymer on the individual fibers, creating a uniform and extremely flexible prepreg. The efficiency of the process was evaluated during initial trials in which a thermoplastic polyimide, LaRC-TPI, was applied to T-300, 3K (3000 filament) carbon fiber tow. The physical properties of unidirectional composite specimens fabricated from this prepreg were measured, and the matrix uniformity and void content of the samples was determined. The results of these evaluations are detailed and discussed.

Allen, L. E.↗

An investigation of the thermal cycling damage of 25 vol. pct SiCw/alumina ceramic matrix composite

An investigation was made of the thermal cycling damage of a 25 vol pct SiC whisker/alumina (SiCw/Al2O3) composite. Thermal cycling tests were conducted by subjecting a composite specimen to two different fluidized beds. After thermal cycling the composite specimens were subjected to elastic modulus and effective fracture toughness measurements. The thermal cycled specimens were investigated with SEM and TEM studies. It was found that this composite has a relatively high resistance to thermal cycling.

Armstrong, William D.↗

Production of oxygen from lunar ilmenite

The overall objective of this project was to develop a novel carbothermal reduction process for production of oxygen from lunar ilmenite. The specific objective was to use a reaction sequence in which a wide variety of carbonaceous compounds (including carbonaceous wastes) can be used as reducing agents. During the first phase, two reactor systems were designed, constructed, and operated to study the reaction fundamental important in this process. One system is a small fluidized bed, and the other is a thermo-gravimetric reactor system. Preliminary experiments on synthetic ilmenite are conducted to study the effect of carbon type, carbon loading, temperature, and gas flow rate. Results indicate that a reaction path based on carbon gasification can be used to promote the overall kinetics. A unique temperature and concentration-programmed reaction procedure was being developed for rapid parametric study of the process.

Shadman, F.↗

Martian impact crater ejecta morphologies and their potential as indicators of subsurface volatile distribution

Many martian impact craters ejecta morphologies suggestive of fluidization during ejecta emplacement. Impact into subsurface volatile reserviors (i.e., water, ice, CO2, etc.) is the mechanism favored by many scientists, although acceptance of this mechanism is not unanimous. In recent years, a number of studies were undertaken to better understand possible relationships between ejecta morphology and latitude, longitude, crater diameter, and terrain. These results suggest that subsurface volatiles do influence the formation of specific ejecta morphologies and may provide clues to the vertical and horizontal distribution of volatiles in more localized regions of Mars. The location of these volatile reservoirs will be important to humans exploring and settling Mars in the future. Qualitative descriptions of ejecta morphology and quantitative analyses of ejecta sinuosity and ejecta lobe areal extent from the basis of the studies. Ejecta morphology studies indicate that morphology is correlated with crater diameter and latitude, and, using depth-diameter relationships, these correlations strongly suggest that changes in morphology are related to transition among subsurface layers with varying amounts of volatiles. Ejecta sinuosity studies reveal correlations between degree of sinuosity (lobateness) and crater morphology, diameter, latitude, and terrain. Lobateness, together with variations in areal extent of the lobate ejecta blanket with morphology and latitude, probably depends most directly on the ejecta emplacement process. The physical parameters measured here can be compared with those predicted by existing ejecta emplacement models. Some of these parameters are best reproduced by models requiring incorporation of volatiles within the ejecta. However, inconsistencies between other parameters and the models indicate that more detailed modeling is necessary before the location of volatile reservoirs can be confidently predicted based on ejecta morphology studies alone.

Barlow, Nadine G.↗

Process for application of powder particles to filamentary materials

This invention is a process for the uniform application of polymer powder particles to a filamentary material in a continuous manner to form a uniform composite prepreg material. A tow of the filamentary material is fed under carefully controlled tension into a spreading unit, where it is spread pneumatically into an even band. The spread filamentary tow is then coated with polymer particles from a fluidized bed, after which the coated filamentary tow is fused before take-up on a package for subsequent utilization. This process produces a composite prepreg uniformly without imposing severe stress on the filamentary material, and without requiring long, high temperature residence times for the polymer.

Baucom, Robert M.↗

Analysis, design, and experimental results for lightweight space heat receiver canisters, phase 1

Critical technology experiments have been performed on thermal energy storage modules in support of the Brayton Advanced Heat Receiver program. The modules are wedge-shaped canisters designed to minimize the mechanical stresses that occur during the phase change of the lithium fluoride phase change material. Nickel foam inserts were used in some of the canisters to provide thermal conductivity enhancement and to distribute the void volume. Two canisters, one with a nickel foam insert, and one without, were thermally cycled in various orientations in a fluidized bed furnace. The only measurable impact of the nickel foam was seen when the back and short sides of the canister were insulated to simulate operation in the advanced receiver design. In tests with insulation, the furnace to back side delta T was larger in the canister with the nickel foam insert, probably due to the radiant absorptivity of the nickel. However, the differences in the temperature profiles of the two canisters were small, and in many cases the profiles matched fairly well. Computed Tomography (CT) was successfully used to nondestructively demarcate void locations in the canisters. Finally, canister dimensional stability, which was measured throughout the thermal cycling test program with an inspection fixture was satisfactory with a maximum change of 0.635 mm (0.025 in.).

Schneider, Michael G.↗

LaRC dry powder towpreg process

The dry powder towpreg process overcomes many of the difficulties associated with melt, solution and slurry prepregging of advanced composite materials. In the process, fluidized powder is deposited on spread tow bundles and melted on the fibers by radiant heating to adhere the polymer to the fiber. Bench scale design and operating data have been correlated for use in process scale up to commercial operation. Powdered towpreg has been woven and molded into preform material of good quality. Cost estimates suggest that processing costs are comparable to those of conventional hot melt prepreg. In the future, from a part fabrication point of view, powder coated prepreg tape, woven broad goods and woven and braided preforms may be considered as options to similar materials made by other methods.

Marchello, Joseph M.↗