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At least 343 records · Page 19

Application of boron/epoxy reinforced aluminum stringers and boron/epoxy skid gear for the CH54B helicopter tail cone. Phase 2: Fabrication, inspection and flight test

A CH-54B Skycrane helicopter was fabricated with boron/epoxy reinforced stringers in the tail cone and boron/epoxy tubes in the tail skid. The fabrication of the tail cone was made with conventional tooling, production shop personnel, and no major problems. The flight test program includes a stress and vibration survey using strain gages and vibration transducers located in critical areas. The program to inspect and monitor the reliability of the components is discussed.

Welge, R. T.↗

Ultrasonic scanning system for inspection of brazed tube joints

An ultrasonic scanning system used to inspect and evaluate in-place brazed tube joints is considered. The system was designed, developed, and built especially for nondestructive testing and was selected because of its known response to brazing defects not associated with material density changes. The scan system is capable of scanning brazed joints in union, tee, elbow and cross configuration of 3/16-inch through 5/8-inch diameters. It is capable of detecting brazed defects as small as 0.008 by 0.010-inch, which exceeds the 0.015-inch diameter defect resolution required by specification.

Haynes, J. L.↗

Inspection of transparent surfaces using photosensitive paper

Window surface is laid flat on top of photosensitive paper. Opposite side of glass is covered by black cloth. Window edges are then illuminated by light flash through fiber optics. Exposed paper is processed and inspected. Paper shows scratches, bubbles, dust particles, and fingerprints on glass surface.

Minton, F. R.↗

Investigation of laser holographic interferometric techniques for structure inspection

The application of laser holographic interferometric techniques for nondestructive inspection of material structures commonly used in aerospace works is investigated. Two types of structures, composite plate and solid fuel rocket engine motor casing, were examined. In conducting the experiments, both CW HeNe gas lasers and Q-switched ruby lasers were used as light sources for holographic recording setups. Different stressing schemes were investigated as to their effectiveness in generating maximum deformation at regions of structural weakness such as flaws and disbonds. Experimental results on stressing schemes such as thermal stressing, pressurized stressing, transducer excitation, and mechanical impact are presented and evaluated.

Chu, W. P.↗

ERTS-1 data in support of the national program of inspection of dams

A computer-aided procedure, for use in the detection and location of areas of surface water, has been developed. The procedure was developed in support of the National Program of Inspection of Dams established by Public Law 92-367. The procedure utilizes data acquired by the unmanned Earth Resources Technology Satellite in conjunction with ancillary data in the form of topographic and highway maps, and meteorological data summaries. The procedure is divided into several distinct phases. A five-volume manual has been prepared to instruct potential users of the procedure.

Graybeal, G. E.↗

Composite materials inspection

Investigation of the application requirements, advantages, and limitations of nondestructive testing by a technique of ultrasonic-vibration holographic-interferometry readout used in a production control facility for the inspection of a single product such as composite compressor blades. It is shown that, for the detection and characterization of disbonds in composite material structures, this technique may represent the most inclusive test method.

Erf, R. K.↗

Inspection tool for butt-welded tubing

Inspection tool for tubing consists of metal casing housing elastic collar. Collar is clamped around weld site under test. Leakage through weld is contained within chamber and is bled to detector via tubing attached to fitting. Tool, originally designed to detect fluid leakage in tubing, can be used to detect gas leaks.

Horman, D. P.↗

Real-time radiographic inspection facility

A real time radiographic inspection facility has been developed for nondestructive evaluation applications. It consists of an X-ray source, an X-ray sensitive television imaging system, an electronic analog image processing system, and a digital image processing system. The digital image processing system is composed of a computer with the necessary software to drive the overall facility. Descriptions are given of the design strategy, the facility's components, and its current capabilities.

Roberts, E., Jr.↗

Two-stage chain sampling inspection plans with different sample sizes in the two stages

A further generalization of the family of 'two-stage' chain sampling inspection plans is developed - viz, the use of different sample sizes in the two stages. Evaluation of the operating characteristics is accomplished by the Markov chain approach of the earlier work, modified to account for the different sample sizes. Markov chains for a number of plans are illustrated and several algebraic solutions are developed. Since these plans involve a variable amount of sampling, an evaluation of the average sampling number (ASN) is developed. A number of OC curves and ASN curves are presented. Some comparisons with plans having only one sample size are presented and indicate that improved discrimination is achieved by the two-sample-size plans.

Stephens, K. S.↗

Flight inspection data and crack initiation times

Lockheed C-130 service-flight inspection data is reduced by means of fracture mechanics and statistical analysis into a form from which the probability of time to crack initiation and the distribution of initial flaw sizes for various locations on the aircraft can be determined. Crack sizes are normalized by extrapolating a growing crack backwards from its first recorded size to .03 inches (crack initiation size) yielding the time to crack initiation. In a similar fashion, the crack is grown backwards to a time equal to zero to yield an initial flaw size. In order to perform the discussed computations, crack growth constants were computed for each individual location and were analyzed statistically. Statistical distributions were fitted to times to crack initiation and to initial flaw sizes in order to describe their expected behavior. Weibull and Johnson distributions have been found to fit the data reasonably well but for a better fit convolution integrals of Poisson load distributions and Weibull strength distributions are needed.

Johnson, W. S.↗

Inspection of adhesive-bonded radiators

Adhesive-bond thickness in honeycomb-sandwich radiators is verified by visual inspection. Markoff on flow tubes created during curing process is directly related to adhesive thickness.

Reed, M. W.↗

Automated inspection of wire-frame assemblies

System improves accuracy of measurement between spaces of wire mesh and other wire frame assemblies while significantly reducing inspection time. Device operates automatically producing printout of measured spacings through use of optical scanner.

Etzel, J. G.↗

A methodology for dam inventory and inspection with remotely sensed data

A methodology is presented to increase the efficiency and accuracy of dam inspection by incorporating remote sensing techniques into field-based monitoring programs. The methodology focuses on New York State and places emphasis on readily available remotely sensed data aerial photographs and Landsat data. Aerial photographs are employed in establishing a state-wide data base, referenced on county highway and U.S. Geological Survey 1:24,000 scale, topographic maps. Data base updates are conducted by county or region, using aerial photographs or Landsat as a primary source of information. Field investigations are generally limited to high-hazard or special problem dams, or to dams which cannot be assessed adequately with aerial photographs. Although emphasis is placed on available data, parameters for acquiring new aircraft data for assessing dam condition are outlined. Large scale (1:10,000) vertical, stereoscopic, color-infrared photography, flown during the spring or fall, is recommended.

Berger, J. P.↗

Tube flare inspection tool

Flare angle and symmetry of tube ends can be checked by simple tool that consists of two stainless steel pins bonded to rubber plug. Primary function of tool is to inspect tubes before they are installed, thereby eliminating expense and inconvenience of repairing leaks caused by imperfect flares. Measuring hole tapers, countersink angles, and bearing race angles are other possible uses. Tool is used with optical comparator. Axis of tool is alined with centerline of tube. Shadow of seated pins on comparator screen allows operator to verify flare angle is within tolerance.

Meunier, G. E.↗

Grain quality inspection system

A review of grain quality indicators and measurement methods was conducted in order to assess the feasibility of using remote sensing technology to develop a continuous monitoring system for use during grain transfer operations. Most detection methods were found to be too slow or too expensive to be incorporated into the normal inspection procedure of a grain elevator on a continuous basis. Two indicators, moisture content and broken corn and foreign material, show potential for automation and are of an economic value. A microprocessor based system which utilizes commercially available electronic moisture meter was developed and tested. A method for automating BCFM measurement is described. A complete system description is presented along with performance test results.

Flood, C. A., Jr.↗