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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2
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DOE OSTI2025

Operational Experience and Development of a Reliability Model for the ATR Demineralizer System (Slides)

The Advanced Test Reactor (ATR) is a light water reactor with aluminum clad driver fuel. Strict limits are implemented on pH, conductivity, and filterable solids to assure the performance of the driver fuel limit corrosion of the primary coolant system (PCS) pressure boundary components. A bypass demineralizer system is used to maintain PCS coolant within allowable bands for each of the aforementioned variables. Unlike many other reactors, the ATR does not have a filtration system. As such, failure of ion exchange resin in the bypass demineralizer can defeat the purpose of the system and result in high filterable solids in the PCS. Power operations with high filterable solids is prohibited by a technical safety requirement. This paper discusses recent failures of the ATR bypass demineralizer system. The testing and analysis done to deduce the cause of the failures is covered, as well as short term mitigative steps that were taken. To prevent the likelihood of future issues, historical data from the ATR and industry is used to develop a reliability model of the ATR bypass demineralizer system. Evidence of radiolytic decomposition of ion exchange resin was found in the cause investigation. As such, special attention is given to ion exchange resin failure due to high radiation environments. The reliability model is used to develop the ATR testing and maintenance program. Specifically, limits on resin service life are discussed.

21 - SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLAN↗
DOE OSTI2023

AGR-1, AGR-2, AGR-3/4, and AGR-5/6/7 DimensionalChange Analysis

A series of fuel irradiation experiments have been planned in the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL) to support the licensing and operation of the Advanced Reactor Technologies high temperature gas-cooled reactor. The advanced gas reactor (AGR) experiments are comprised of multiple independent capsules containing multiple cylindrical fuel compacts, placed inside of a graphite cylinder in ATR. The purpose of the AGR experiments is to provide data on fuel performance under irradiation, support fuel process development, qualify the fuel for normal operating conditions, provide irradiated fuel for accident testing, and support the development of fuel performance and fission product transport models. The advanced graphite creep (AGC) experiments provide irradiation creep data for design and licensing. To date, six irradiation campaigns have been completed: AGR-1 (December, 2006 – November, 2009); AGR-2 (June, 2010 – October, 2013); AGR-3/4 (December, 2011 – April, 2014); AGC-1 (September, 2009 – January, 2011); AGC-2 (April, 2011 – May, 2012); and AGC-3 (November, 2012 – April, 2014).

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

Hybrid Zircex Hydrochlorinator

This project was driven by the desire to create easier and faster ways to load Advanced Test Reactor (ATR) Fuel Elements into the Hybrid Zircex hydrochlorinator. The primary requirements for this project were to minimize the potential release of radioactive contamination, minimize maintenance operations to replace or remove the lid seal, and allow for remote usage. Three preliminary designs were made. These designs allow ATR fuel elements to be loaded into the hydrochlorinator more efficiently while fulfilling the requirements.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2022

PLANNING FOR NUCLEAR TESTING AFTER CORE INTERNALS CHANGEOUT #6 IN THE ADVANCED TEST REACTOR

A series of physics tests were planned for the Advanced Test Reactor (ATR) after the sixth Core Internals Changeout (CIC) in 2021. These tests verify nuclear characteristics of the new reflector and shim mechanisms and are validation cases for core models. This work describes planning for these tests and compares the physics tests with those performed previously in ATR. This work also identifies unique characteristics of ATR that result in the need for unique tests.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2023

Completion of Nuclear Testing after Core Internals Changeout #6 in the Advanced Test Reactor

A series of physics tests were conducted in 2022 for the Advanced Test Reactor (ATR) after the sixth Core Internals Changeout (CIC) in 2021. These tests verify nuclear characteristics of the new reflector and shim mechanisms and are validation cases for core models. This work describes the results of these tests and compares the physics tests with those performed previously in ATR and updates previous work reporting on planning for nuclear testing and on preliminary results of several low-power tests. This work also identifies unique characteristics of ATR that result in the need for unique tests.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2022

Neutronic Safety Analysis of Pu-238 Production at Idaho National Laboratory

This analysis was completed to support the irradiation of plutonium fuel services (PFS) targets in the NEFT in the Advanced Test Reactor (ATR) as a part of the campaign to restart domestic production of plutonium-238 used in radioisotope power systems (RPS) by the National Aeronautical and Space Administration (NASA) and Department of Energy (DOE) Office of Nuclear Energy (NE), Office of Nuclear Infrastructure Program (NE-3). Referred to as the PFS-ATR-GEN1-NEFT experiment, the assembly was designed to hold 46 PFS targets in the NEFT. The scope of this paper is to outline the MOPY method used to calculate the heat generation rates (HGRs), flux, fission density, and quantify the viability of the target design for Pu-238 production in ATR.

07 ISOTOPE AND RADIATION SOURCES↗
DOE OSTI2025

Passive Temperature Sensors for Nuclear Applications

In April 2007, the Department of Energy (DOE) designated the Advanced Test Reactor (ATR) a National Scientific User Facility (NSUF) to advance US leadership in nuclear science and technology. By attracting new users from universities, laboratories, and industry, this program supports basic and applied nuclear research to help address the nation's energy security needs. In support of this program, the Idaho National Laboratory (INL) established in-house capabilities to develop, fabricate, test, and qualify new and enhanced temperature sensors for irradiation testing. This effort is continuing today through the DOE?s Advanced Sensors and Instrumentation (ASI) program. Although most efforts emphasize sensors capable of providing real-time data, selected tasks have been completed to enhance passive sensors for irradiations where instrumentation leads cannot be included. These sensors include silicon carbide (SiC) monitors, melt wires and the sublime temperature monitor. SiC monitors are available to detect peak irradiation temperatures between 200°C and 800°C in reactor locations where instrumentation leads cannot be used. SiC monitors may be evaluated using specialized equipment installed at INL?s Measurement Sciences Laboratory (MSL). A melt wire inventory is also maintained at MSL. This inventory contains wires for specific use in irradiation experiments ranging in temperatures from 30°C to 1500°C. Melt wires and SiC monitors have had decades of research and application. Recent research has produced a passive monitor known as the sublime temperature monitor. This passive sensor has the capability of recording temperature gradients. This paper will discuss passive temperature sensors currently being researched and implemented under the ASI program.

11 - NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2024

Initial Findings in Qualifying the Instrument Thimble 11 Position in the Advanced Test Reactor Critical

The Advanced Test Reactor (ATR) is a versatile nuclear research reactor located at the Idaho National Laboratory (INL) in Eastern Idaho, United States of America. It is one of the most powerful and flexible research reactors in the world and is primarily used for materials testing, isotope production and basic nuclear science research. The ATR is a light-water-cooled, beryllium-moderated reactor with a nominal thermal power capacity of 250 MW utilizing specially designed fuel, arranged in a serpentine pattern to create 9 flux traps. The special design of ATR allows for the neutron flux within each of the flux traps providing flexibility for experiments, programs and allowing experiments with different dose requirements to be irradiated simultaneously. The Advance Test Reactor Critical (ATRC) is a full-scale replica of the ATR core but is housed in a pool instead of a pressure vessel. ATRC is usually operated at less than 600 watts [1]. There are 12 dry instrument thimbles located around the outside of the core tank where a variety of measurement equipment is housed to facilitate reactor operations. Currently Instrument Thimble 11 (IT-11) is not utilized in ATR or ATRC. A range of measurements is ongoing to qualify IT-11 as a test platform for nuclear instrumentation research, development and further experimentation.

46 - INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AN↗
DOE OSTI2021

As-Run Physics Analysis for the AGC-4 Experiment Irradiated in the ATR

This Engineering Calculations Analysis Report (ECAR) documents the results of the Advanced Test Reactor (ATR) detailed physics analyses performed to calculate the displacements per atom (DPA) and the fast neutron fluence (E > 0.1 MeV) of the Advanced Graphite Creep (AGC) experiment, AGC-4, irradiated in the ATR East Flux Trap (EFT) (see Figure 1) during ATR Cycle 157D, 158A, 162A, 162B, 164A, 164B, 166A, and Cycle 166B. This ECAR also reports the neutron and photon heat rates for the materials of the AGC-4 experiment for ATR Cycle 158A (timestep 19), which provides to the maximum heating. The results for these evaluations and analysis are reported herein. The AGC-4 as-run specimen neutron fast fluence (E > 0.1 MeV), DPA, and material heat rate calculations were performed using a general-purpose Monte Carlo N-Particle (MCNP) code. All calculated results are tabulated herein.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2021

ECAR-3051 As-Run Physics Analysis For The AGC-3 Experiment Irradiated In The ATR

This Engineering Calculations Analysis Report (ECAR) documents the results of the Advanced Test Reactor (ATR) detailed physics analyses performed to calculate the displacements per atom (DPA) and the fast neutron fluence (E > 0.1 MeV) of the Advanced Graphite Creep (AGC) experiment, AGC-3, irradiated in the ATR East Flux Trap (EFT) (see Figure 1) during ATR Cycle 152B, Cycle 154B, Cycle 155A, and Cycle 155B. This ECAR also reports the neutron and photon heat rates for the materials of the AGC-3 experiment for ATR Cycle 152B. The results for these evaluations and analysis are reported herein.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2021

ECAR-2291 AS-RUN PHYSICS ANALYSIS FOR THE AGC-2 EXPERIMENT IRRADIATED IN THE ATR

This Engineering Calculations Analysis Report (ECAR) documents the results of the Advanced Test Reactor (ATR) detailed physics analyses performed to calculate the displacements per atom (DPA) and the fast neutron fluence (E > 0.1 MeV) of the Advanced Graphite Creep (AGC) experiment, AGC-2, irradiated in the ATR South Flux Trap (SFT) (see Figure 1) during ATR Cycle 149A, Cycle 149B, Cycle 150B, Cycle 151A, and Cycle 151B. This ECAR also reports the neutron and photon heat rates for the materials of the AGC-2 experiment for ATR Cycle 149B. The results for these evaluations and analysis are reported herein.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗
DOE OSTI2023

Replacement of Legacy Analytical Codes at the Advanced Test Reactor

For each operating cycle of the Advanced Test Reactor (ATR) at Idaho National Laboratory, a Core Safety Assurance Package (CSAP) is necessary to demonstrate compliance with the safety basis approved by the United State Department of Energy (DOE). Certain computer codes are used in CSAP development, most of them developed in-house. This work describes replacement of a large set of these codes and updates previous work. Replacement of legacy codes is necessary due to computer hardware failure but also has generally improved user-friendliness.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2023

Replacement of Legacy Analytical Codes at the Advanced Test Reactor

For each operating cycle of the Advanced Test Reactor (ATR) at Idaho National Laboratory, a Core Safety Assurance Package (CSAP) is necessary to demonstrate compliance with the safety basis approved by the United State Department of Energy (DOE). Certain computer codes are used in CSAP development, most of them developed in-house. This work describes replacement of a large set of these codes and updates previous work. Replacement of legacy codes is necessary due to computer hardware failure but also has generally improved user-friendliness.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2023

Improving to the neutron fluence rate monitor measurement system at the Advanced Test Reactor

The existing fluence monitor wire scanning system at the Advanced Test Reactor (ATR) was designed and installed for use in the Engineering Test Reactor (ETR) when it began operation in 1958. The wire scanner was operated in ETR for over 20 years until ATR began operation, when it was moved to the ATR west canal area in 1971 and subsequently moved to the west canal in 2006 where it presently resides. With a continued service life of 65 years the system is well beyond the typical design life of 20 years for these types of systems. The need to update the data acquisition and control system was identified, and the benefits of replacing the existing sodium iodide (NaI) detector with an electronically cooled high-purity germanium (HPGe) detector are discussed.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2022

Effect of Water Chemistry on Crack Growth Rates in Neutron Irradiated X-750 and XM-19

The Advanced Test Reactor (ATR) National Science User Facility (NSUF) was used to study the effect of neutron damage on crack growth rates (CGR) under simulated boiling water reactor (BWR) water chemistry conditions using a fast neutron spectrum to accelerate the damage process. Nickel based Alloy X-750 and XM-19 were irradiated in the ATR center flux trap (CFT), with this experiment marking the first civilian project to utilize this position within the reactor. 0.4T-CT specimens were used to study crack growth rates for two sample fluences (~1.9 x 1020 n/cm2 and ~9.5 x 1020 n/cm2, E > 1MeV) in both normal water chemistry (NWC) at 2.5 ppm O2 and hydrogen water chemistry (HWC) at ~80 ppb H2. A decrease in CGR was observed with HWC for both alloys with the average ratio (CGR in NWC/CGR in HWC) being a factor of 281 for the XM-19 samples and a factor of 27.8 for the X-750 samples. Observed CGRs in this study showed little difference compared to non-irradiated samples (the non-irradiated XM-19 was 20% cold worked), suggesting limited sensitivity of these susceptible alloys to irradiation effects. The CGR response to varying environmental electrochemical potential (ECP) and water purity will be presented.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Improving to the neutron fluence rate monitor measurement system at the Advanced Test Reactor [Poster]

The existing fluence monitor wire scanning system at the Advanced Test Reactor (ATR) was designed and installed for use in the Engineering Test Reactor (ETR) when it began operation in 1958. The wire scanner was operated in ETR for over 20 years until ATR began operation, when it was moved to the ATR west canal area in 1971 and subsequently moved to the west canal in 2006 where it presently resides. With a continued service life of 65 years the system is well beyond the typical design life of 20 years for these types of systems. The need to update the data acquisition and control system was identified, and the benefits of replacing the existing sodium iodide (NaI) detector with an electronically cooled high-purity germanium (HPGe) detector are discussed. The wirescanner system in the ATR canal is utilized after every reactor cycle by the ATR Radiation Measurements Laboratory (RML) to assess the activation of cobalt and nickel dosimeter wires during the cycle. These wires become activated through exposure to thermal and fast neutrons respectively during the irradiation cycle and are highly radioactive upon shutdown. It is for this reason that the wirescanner is used in the ATR canal rather than transporting the dosimeters to another facility. A scoping study was performed to develop a base-line design to ensure that existing capabilities could be replaced with a new system. The new hardware will enable automated measuring of several flux monitor holders without necessitating the removal of the flux wires. In this way, flux wire measurements will be performed with minimal dose to the technicians and will not be limited by canal operations as is presently the case. The new control and acquisition software will be based on commercially available and supported systems that have a wide user-base to provide long-term stability. An electronically cooled HPGe detector will be used to provide high-resolution gamma-ray measurements, an improvement from the low-resolution sodium-iodide detector that is presently deployed. The electronic cooler eliminates the need for liquid nitrogen to cool the detector head. A new collimator has been designed to house the new detector and allow for sufficient counting rates.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗
DOE OSTI2022

Effect of Water Chemistry on Crack Growth Rate in Neutron Irradiated X-750 and XM-19

The Advanced Test Reactor (ATR) National Science User Facility (NSUF) was used to study the effect of neutron damage on crack growth rates (CGR) under simulated boiling water reactor (BWR) water chemistry conditions using a fast neutron spectrum to accelerate the damage process. Nickel based Alloy X-750 and XM-19 were irradiated in the ATR center flux trap (CFT), with this experiment marking the first civilian project to utilize this position within the reactor. 0.4T-CT specimens were used to study crack growth rates for two sample fluences (~1.9 x 1020 n/cm2 and ~9.5 x 1020 n/cm2, E > 1MeV)) in both normal water chemistry (NWC) at 2.5 ppm O2 and hydrogen water chemistry (HWC) at ~80 ppb H2. CGR testing was conducted at a temperature of 288 °C. A decrease in CGR was observed for both alloys with the average ratio (CGR in NWC/CGR in HWC) being a factor of 281 for the XM-19 samples and a factor of 27.8 for the X-750 samples. Observed CGRs in this study showed little difference compared to non-irradiated samples (the non-irradiated XM-19 was 20% cold worked), suggesting limited sensitivity of these susceptible alloys to irradiation effects. Detailed results of CGR response to varying environmental electrochemical potential (ECP) and water purity will be presented in the context of crack growth mitigation in different water chemistries and the change in material behavior relative to non-irradiated samples of the material.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Advanced Test Reactor Long-Term (20-Year) Operational Strategy

The Department of Energy Office of Nuclear Energy (DOE-NE) and the Naval Nuclear Propulsion Program (NNPP) have identified the Advanced Test Reactor (ATR) at Idaho National Laboratory (INL) as a critical need for continued thermal irradiation testing capability to support and advance U.S. commercial and naval nuclear power systems. The ATR is currently the only suitable test reactor operating in the world that can provide these capabilities at volume. ATR must, then, plan to operate for at least the next 20 years. As of the beginning of 2024, ATR has operated for 57 years, with many of the original reactor structures, systems, and components installed and operated for 60 years. Some ATR Complex and reactor support equipment that is currently in use was installed 75 years ago with the startup of the Materials Testing Reactor (MTR).

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗