Tests of Propeller-speed Cooling Blowers
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BAFFLES - ENGINE CYLINDERS↗
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Measurement of the turbulence intensity behind a two-dimensional cascade and in a three-stage axial blower
Turbulence intensity (Tu) measurements were made in two-dimensional and rotating cascades of blades in a low-speed cascade wind tunnel using hot-wire probes as sensors. The local Tu at Re = 1.6x100000 was determined in the wake zone behind a two-dimensional cascade. Then the values were recomputed for a rotating cascade, giving a mean turbulence intensity of 6.5% at 1/10 chord downstream and 2.9% at one chord. Fans were used for measurements on the rotating cascade. Re was equal to 7x100000. Frequency analysis was employed to separate the actual Tu of the entry flow from the effects caused by interaction with the rotor blades, showing that the true Tu increased from a few tenths of a percent to 6.6% in the 1st rotor, and from 7.2 to 9.3% in the 2d rotor. The Tu behind the 3d rotor was equal to 8.9%.
Kiock, R.↗
Performance of High-pressure-ratio Axial-flow Compressor Using Highly Cambered NACA 65-series Blower Blades at High Mach Numbers
A complete stage of an axial-flow compressor was designed and built to investigate the possibility of obtaining a high pressure ratio with an acceptable efficiency through the use of the optimum combination of high blade loading and high relative inlet Mach number. Over-all stage performance was investigated over a range of flows at equivalent tip speeds of 418 to 836 feet per second. At design speed (836 ft/sec), a peak total-pressure ration of 1.445 was obtained with an adiabatic efficiency of 0.89. For design angle of attack at the mean radius, a total-pressure ratio of 1.392 was obtained.
COMPRESSORS - AXIAL FLOW↗
Development of Air-cooled Engines with Blower Cooling
With the aid of a heating device, the heat transfer to cylinders with conical fins of various forms is determined both for shrouded and exposed cylinders. Simultaneously the pressure drop for overcoming the resistance to the motion of air between the fins of the enclosed cylinder is measured. Thus the relations between the heat transfer and the energy required for cooling are discovered. The investigations show that the heat transfer in a conducted air flow is much greater than in a free current and that further improvement, as compared with free exposure, is possible through narrower spaces between the fins.
Lohner, Kurt↗
Test and Evaluation of the Next Generation Blower for FBCO2 Scrubber
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Kaitlin Oliver-Butler↗
Experimental Investigation of a Model of a Two-Stage Turboblower
In the present paper an investigation is made of two stages of a multistage turboblower having a vaneless diffuser behind the impeller and guide vanes at the inlet to the nest stage. The method employed was that of investigating the performance of the successive elements of the blower (the impeller, vaneless diffuser, ets.) whereby the kinematics of the flow through the blower could be followed and the pressure at the different points computed. The character of the flow and the physical significance of the loss coefficients could thereby be determined so as to secure the best agreement of the computed with the actual performance of the blower. Since the tests were carried out for various delivery volumes, the dependence of the coefficients on a number of factors (angle of attack, velocities, etc.) could be obtained. The distribution of the losses that occur during the transformation of dynamic pressure at the impeller exit into static pressure could be found and likewise the range within which the friction coefficient varies in the vaneless diffuser. With the aid of factors having a certain physical significance, the centrifugal blower could be computed on the basis of a more or less schematical consideration of the phenomena occuring during the air flow through it, and the use of arbitrary factors and recourse to the geometrical similtude law thus avoided. The present investigation largely summarizes all the previous work af the CHI Blower Section on the different elements of a centrifugal blower. Some considerations on the analysis of model test data for application to full-scale are presented in the appendix.
Dovjik, s.↗
Data for Design of Entrance Vanes from Two-Dimensional Tests of Airfoils in Cascade
As a part of a program of the NACA directed toward increasing the efficiency of compressors and turbines, data were obtained for application to the design of entrance vanes for axfax-flow compressors or turbines. A series of blower-blade sections with relatively high critical speeds have been developed for turning air efficiently from 0 deg to 80 deg starting with an axial direction. Tests were made of five NACA 65-series blower blades (modified NACA 65(216)-010 airfoils) and of four experimentally designed blower blades in a stationary cascade at low Mach numbers. The turning effectiveness and the pressure distributions of these blade sections at various angles of attack were evaluated over a range of solidities near 1. Entrance-vane design charts are presented that give a blade section and angle of attack for any desired turning angle. The blades thus obtained operate with peak-free pressure distributions. Approximate critical Mach numbers were calculated from the pressure distributions.
FLOW-VANES, GUIDE↗
A study of the factors affecting boundary layer two-dimensionality in wind tunnels
The effect of screens, honeycombs, and centrifugal blowers on the two-dimensionality of a boundary layer on the test section floors of low-speed blower tunnels is studied. Surveys of the spanwise variation in surface shear stress in three blower tunnels revealed that the main component responsible for altering the spanwise properties of the test section boundary layer was the last screen, thus confirming previous findings. It was further confirmed that a screen with varying open-area ratio, produced an unstable flow. However, contrary to popular belief, it was also found that for given incoming conditions and a screen free of imperfections, its open-area ratio alone was not enough to describe its performance. The effect of other geometric parameters such as the type of screen, honeycomb, and blower were investigated. In addition, the effect of the order of components in the settling chamber, and of wire Reynolds number were also studied.
Mehta, R. D.↗
Reducing/Eliminating ESD Hazards During Pyro Operations
Several safety concerns have occurred during pyro operations at 30% or lower RH in the OPF area based on the increase of electrostatic discharge (ESD). These concerns targeted the safety of personnel, flight hardware, and ground support equipment (GSE). Two proposed methods considered to control ESDs during pyro operations at 30% or lower RH are the use of an ionizer blower and to increase the moisture content. In order to demonstrate that the ionizer is effective in neutralizing static charge, a series of experimental runs were conducted in the Electrostatics Laboratory located in the Operations & Checkout (O&C) Building at NASA Kennedy Space Center (KSC). The effectiveness of the ionizer blower was evaluated based upon the time lapse of a charged metal plate from initial 1000 to 400 volts. Distance, RH, and angle of attack were studied. A full factorial experiment (2(exp 3) = 8) was conducted. Since we did not have a statistical analysis program, such as SAS, available, calculations were done manually based on the method of ANOVA (Analysis of Variances), but R(exp 2) (fitness of curve) was not obtained. As conjectured, distance was found to be the major influencial variable. Therefore, we concluded that the best possible combination of situations would be to position the ionizer blower as close as possible and facing directly into the charged plate. This scenario resulted in the quickest discharge rate, which would be the most beneficial during pyro operations below 30% RH. The second method of increasing the moisture content in the work environment through a modification of the OPF ECS current configuration appeared to be dependent on budget constraints and currently not planned to be modified. Finally, some recommendations are discussed such as to test the ionizer in an actual field experiment with a mockup pyro connector and a technician with all the NASA KSC Safety-compliant PPE to assess the realistic effectiveness of the ionizer blower.
Soriano, Jose Francisco↗
Measurements on Compressor-Blade Lattices
At the end & 1940 an investigation of a guide-vane lattice for the compressor of a TL unit [NACA comment: Turbojet] was requested. The greatest possible Mach number had to be attained. The investigation was conducted with an annular lattice subjected to axial flow. A direct-current shunt motor with a useful output of 235 horsepower at en engine speed of 1800 qm was available for driving the necessary blower. In designing the blower the speed was set at 10,000 rpm. A gear box fran an armored car was used as gearing in which supplementary fresh oil lubrication was installed. The gear box was used to step up from low to high speeds. The blower that was designed is two stage. The hub-tip ratios are 0.79 to 0.82; the design pressure coefficient for each stage is 0.6 and the design flow coefficient is 0.4. The rotor dosimeter D sub a is 0.39 meters and the resulting peripheral speed is u sub a = 204 meters per second [NACA comment: Value corrected from the German]. The blower was entirely satisfactory. The construction of the test stand is shown in figure 1. The air flows in through an annular Inlet, which is used in the measurement of the quantity of air, and is deflected into an inward-pointing radial slot. A spiral motion is imparted to the air by a guide-vane installation manually adjustable as desired, which enables injection of the air, after it has been deflected from the radial direction to the axial direction, into the lattice being investigated at any desired angle.
Weinig, F.↗
Possibilities of Reducing the Length of Axial Superchargers for Aircraft Motors
Axial blowers are gaining importance as aircraft engine superchargers. However, the pressure head obtainable per stage is small. Due to the necessary great number of stages, the physical length of the blower becomes too great for an airworthy device. This report discusses several types of construction that permit a reduction in the length of the blower.
Eckert, B.↗
Calibration Tunnel for High Speed
For the nvestigation of measuring instruments at higher speeds up to a Mach number 0.7 a tunnel with closed test section was built in 1942 which was as simple and cheap as possble. The blower was a radial blower with straight sheet vanes of 800-millimeter diameter the tips of which were bent backward a little. The blower sucks the air through a honeycomb of diameter 1.2 neter with wide meshes. The air is then accelerated in a short cone with smooth transition to the test section. The cylindrical test section of 200-milimeter diameter has two windows (which are displaced 180 deg from each other. The instruments may be introduced and observed through and observed through these windows. . The cross section is then enlarged by a straight diffuser 3.5 meters long and reaches the ninefold cross section. The air flows back into the room through a disk diffuser of 2-meter diameter. The maximum speed in the jet is 250 m/s for a drive power of 35 kT., if there are no installations in the jet. The velocity is determined by pressure holed along the test section.
Pretsch, J.↗
Diesel engine catalytic combustor system
A low compression turbocharged diesel engine is provided in which the turbocharger can be operated independently of the engine to power auxiliary equipment. Fuel and air are burned in a catalytic combustor to drive the turbine wheel of turbine section which is initially caused to rotate by starter motor. By opening a flapper value, compressed air from the blower section is directed to catalytic combustor when it is heated and expanded, serving to drive the turbine wheel and also to heat the catalytic element. To start, engine valve is closed, combustion is terminated in catalytic combustor, and the valve is then opened to utilize air from the blower for the air driven motor. When the engine starts, the constituents in its exhaust gas react in the catalytic element and the heat generated provides additional energy for the turbine section.
Ream, L. W.↗
Design and calibration of the mixing layer and wind tunnel
A detailed account of the design, assembly and calibration of a wind tunnel specifically designed for free-shear layer research is contained. The construction of this new facility was motivated by a strong interest in the study of plane mixing layers with varying initial and operating conditions. The Mixing Layer Wind tunnel is located in the Fluid Mechanics Laboratory at NASA Ames Research Center. The tunnel consists of two separate legs which are driven independently by centrifugal blowers connected to variable speed motors. The blower/motor combinations are sized such that one is smaller than the other, giving maximum flow speeds of about 20 and 40 m/s, respectively. The blower speeds can either be set manually or via the Microvax II computer. The two streams are allowed to merge in the test section at the sharp trailing edge of a slowly tapering splitter plate. The test section is 36 cm in the cross-stream direction, 91 cm in the spanwise direction and 366 cm in length. One test section side-wall is slotted for probe access and adjustable so that the streamwise pressure gradient may be controlled. The wind tunnel is also equipped with a computer controlled, three-dimensional traversing system which is used to investigate the flow fields with pressure and hot-wire instrumentation. The wind tunnel calibration results show that the mean flow in the test section is uniform to within plus or minus 0.25 pct and the flow angularity is less than 0.25 deg. The total streamwise free-stream turbulence intensity level is approximately 0.15 pct. Currently the wind tunnel is being used in experiments designed to study the three-dimensional structure of plane mixing layers and wakes.
Bell, James H.↗
An alternate method for achieving temperature control in the -130 C to 75 C range
Thermal vacuum testing often requires temperature control of chamber shrouds and heat exchangers within the -130 C to 75 C range. There are two conventional methods which are normally employed to achieve control through this intermediate temperature range: (1) single-pass flow where control is achieved by alternately pulsing hot gaseous nitrogen (GN2) and cold LN2 into the feed line to yield the setpoint temperature; and (2) closed-loop circulation where control is achieved by either electrically heating or LN2 cooling the circulating GN2 to yield the setpoint temperature. A third method, using a mass flow ratio controller along with modulating control valves on GN2 and LN2 lines, provides excellent control but equipment for this method is expensive and cost-prohibitive for all but long-term continuous processes. The single-pass method provides marginal control and can result in unexpected overcooling of the test article from even a short pulse of LN2. The closed-loop circulation method provides excellent control but requires an expensive blower capable of operating at elevated pressures and cryogenic temperatures. Where precise control is needed (plus or minus 2 C), single-pass flow systems typically have not provided the precision required, primarily because of overcooling temperature excursions. Where several individual circuits are to be controlled at different temperatures, the use of expensive cryogenic blowers for each circuit is also cost-prohibitive, especially for short duration of one-of-a-kind tests. At JPL, a variant of the single-pass method was developed that was shown to provide precise temperature control in the -130 C to 75 C range while exhibiting minimal setpoint overshoot during temperature transitions. This alternate method uses a commercially available temperature controller along with a GN2/LN2 mixer to dampen the amplitude of cold temperature spikes caused by LN2 pulsing. The design of the GN2/LN2 mixer, the overall control system configuration, the operational procedure, and the prototype system test results are described.
Johnson, Kenneth R.↗
Flight and Test-stand Investigation of High-performance Fuels in Modified Double-row Radial Air-cooled Engines III: Knock-limited Performance of 33-R as Compared with a Triptane Blend and 28-R in Flight
A comparison has been made in flight of the antiknock characteristics of 33-R fuel with that of 28-R and a triptane blent. The knock-limited performance of the three fuels - 33-R, a blend of 80 percent 28-R plus 20 percent triptane (leaded to 4.5 ml TEL/gal), and 28-R - was investigated in two modified 14-cylinder double-row radial air-cooled engines. Tests were conducted on the engines as installed in the left inboard nacelle of an airplane. A carburetor-air temperature of approximately 85 deg F was maintained. The conditions covered at an engine speed of 2250 rpm were high and low blower ratios and spark advances of 25 deg and 32 deg B.T.C. For an engine speed of 1800 rpm only the high-blower condition was investigated for both 25 deg and 32 deg spark advances. For the conditions investigated the difference between 33-R and the triptane blend was found to be slight; the performance of 33-R fuel, however, was slightly higher than that of the triptane blend in the lean region. The knock-limited power obtained with the 33-R fuel was from 14 to 28 percent higher than that of the 28-R fuel for the entire range of test conditions; the greatest improvement was shown in the lean region.
Blackman, Calvin C.↗
Sensitivity of blackbody reference panels to wind blast
As part of the effort at Stennis and JPL to discover the root causes of Thermal Infrared Multispectral Scanner's (TIMS') temperature calibration errors, a series of experiments were performed to measure the sensitivity of a heated plate to cooling by wind blast. A powerful blower which was capable of generating a jet of wind in excess of 200 miles per hour was set up. In the jet, an electrically heated copper plate, one quarter of an inch thick and six inches square, was mounted. The electrical heaters were capable of delivering a total power of 800 watts. The power to the heaters was feedback controlled with reference to a thermistor mounted on the back of the copper plate. The plate was mounted about 2.5 feet from the blower nozzle, at about 45 deg to the direction of the jet. The jet was wide enough to wash the whole surface and its temperature at the plate was about 28 C.
Hoover, Gordon↗
The Influence of the Diameter Ratio on the Characteristics Diagram of the Axial Compressor
With the further development of axial blowers into highly loaded flow machines, the influence of the diameter ratio upon air output and efficiency gains in significance. Clarification of this matter is important for single-stage axial compressors, and is of still greater importance for multistage ones, and particularly for aircraft power plants. Tests with a single-stage axial blower gave a decrease in the attainable maximum pressure coefficient and optimum efficiency as the diameter ratio increased. The decrease must be ascribed chiefly to the guide surface of the hub and housing between the blades increasing with the diameter ratio.
Eckert, B.↗