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NASA NTRS1997

Noise from Supersonic Coaxial Jets: Mean Flow Predictions - Part 1

Recent theories for supersonic jet noise have used an instability wave noise generation model to predict radiated noise. This model requires a known mean flow that has typically been described by simple analytic functions for single jet mean flows. The mean flow of supersonic coaxial jets is not described easily in terms of analytic functions. To provide these profiles at all axial locations, a numerical scheme is developed to calculate the mean flow properties of a coaxial jet. The Reynolds-averaged, compressible, parabolic boundary layer equations are solved using a mixing length turbulence model. Empirical correlations are developed to account for the effects of velocity and temperature ratios and Mach number on the shear layer spreading. Both normal velocity profile and inverted velocity profile coaxial jets are considered. The mixing length model is modified in each case to obtain reasonable results when the two stream jet merges into a single fully developed jet. The mean flow calculations show both good qualitative and quantitative agreement with measurements in single and coaxial jet flows.

Dahl, Milo D.↗

NASA NTRS1999

Mixing Characteristics of Coaxial Injectors at High Gas to Liquid Momentum Ratios

A study of the spray of a swirl coaxial gas-liquid injector operating at high gas to liquid momentum ratios is reported. Mixing and droplet size characteristics of the swirl injector are also compared to a shear coaxial injector, currently being used in the Space Shuttle Main Engine fuel preburner. The injectors were tested at elevated chamber pressures using water as a LOX simulant and nitrogen and helium as gaseous hydrogen simulants. The elevated chamber pressure allowed for matching of several of the preburner injector conditions including; gas to liquid momentum ratio, density ratio and Mach number. Diagnostic techniques used to characterize the spray included; strobe back-light imaging, laser sheet spray imaging, mechanical patternation, and a phase Doppler interferometry. Results thus far indicate that the radial spreading of the swirl coaxial spray is much less than was reported in previous studies of swirl injectors operating at atmospheric back-pressure. The swirl coaxial spray does, however, exhibit a smaller overall droplet size which may be interpreted as an increase in local mixing.

Strakey, P. A.↗

NASA NTRS2006

Local Heat Flux Measurements with Single and Small Multi-element Coaxial Element-Injectors

To support NASA's Vision for Space Exploration mission, the NASA Marshall Space Flight Center conducted a program in 2005 to improve the capability to predict local thermal compatibility and heat transfer in liquid propellant rocket engine combustion devices. The ultimate objective was to predict and hence reduce the local peak heat flux due to injector design, resulting in a significant improvement in overall engine reliability and durability. Such analyses are applicable to combustion devices in booster, upper stage, and in-space engines with regeneratively cooled chamber walls, as well as in small thrust chambers with few elements in the injector. In this program, single and three-element injectors were hot-fire tested with liquid oxygen and gaseous hydrogen propellants at The Pennsylvania State University Cryogenic Combustor Laboratory from May to August 2005. Local heat fluxes were measured in a 1-inch internal diameter heat sink combustion chamber using Medtherm coaxial thermocouples and Gardon heat flux gauges, Injector configurations were tested with both shear coaxial elements and swirl coaxial elements. Both a straight and a scarfed single element swirl injector were tested. This paper includes general descriptions of the experimental hardware, instrumentation, and results of the hot-fire testing for three coaxial shear and swirl elements. Detailed geometry and test results the for shear coax elements has already been published. Detailed test result for the remaining 6 swirl coax element for the will be published in a future JANNAF presentation to provide well-defined data sets for development and model validation.

Jones, Gregg↗

NASA NTRS2013

Review of Combustion Stability Characteristics of Swirl Coaxial Element Injectors

Liquid propellant rocket engine injectors using coaxial elements where the center liquid is swirled have become more common in the United States over the past several decades, although primarily for technology or advanced development programs. Currently, only one flight engine operates with this element type in the United States (the RL10 engine), while the element type is very common in Russian (and ex-Soviet) liquid propellant rocket engines. In the United States, the understanding of combustion stability characteristics of swirl coaxial element injectors is still very limited, despite the influx of experimental and theoretical information from Russia. The empirical and theoretical understanding is much less advanced than for the other prevalent liquid propellant rocket injector element types, the shear coaxial and like-on-like paired doublet. This paper compiles, compares and explores the combustion stability characteristics of swirl coaxial element injectors tested in the United States, dating back to J-2 and RL-10 development, and extending to very recent programs at the NASA MSFC using liquid oxygen and liquid methane and kerosene propellants. Included in this study are several other relatively recent design and test programs, including the Space Transportation Main Engine (STME), COBRA, J-2X, and the Common Extensible Cryogenic Engine (CECE). A presentation of the basic data characteristics is included, followed by an evaluation by several analysis techniques, including those included in Rocket Combustor Interactive Design and Analysis Computer Program (ROCCID), and methodologies described by Hewitt and Bazarov.

Hulka, J. R.↗

NASA NTRSDate not supplied

Coaxial Rotor CFD Validation and ML Surrogate Model Generation

A fixed-pitch speed-controlled coaxial rotor system was tested in the NASA Langley Transonic Dynamics Tunnel in September 2022. The rotors have a diameter of 1.35 meters and an inter-rotor spacing of 25% of the diameter. Though this test was focused on the NASA New Frontiers Dragonfly mission, the resulting dataset is relevant to a wide array of applications of multirotor vehicles, especially those using fixed-pitch variable-speed rotors. Most notably beyond Dragonfly, perhaps, is the application of coaxial rotor pair configurations for eVTOL and Urban Air Mobility (UAM) aircraft. This work provides a thorough CFD validation study quantifying coaxial rotor performance estimation with accuracy on order 5-10% using an efficient hybrid BEMT-URANS flow solver over a wide range of operating conditions. This accuracy was achieved using novel approaches for the construction of both the C81 airfoil performance lookup tables and the BEMT rotor model. These novel approaches are combined with advanced scripting to further accelerate the commercial off-the-shelf CFD solver on GPU accelerated machines. Finally, the development of machine learning surrogate models is presented to produce highly efficient and accurate rotor performance predictions for fixed-pitch variable-speed multirotor aircraft over the complete flight regime including scout, cruise, climb, descent, as well as limiting cases of vortex-ring and windmill-brake states.

Coaxial↗

NASA NTRS1971

Supersonic jet noise suppression using coaxial flow interaction.

The scope of investigations conducted with coaxial interacting supersonic jet flows covers (1) acoustic measurements in both the far noise field and near noise field, (2) surveys of mean flow properties and fluctuating pressures, optical visualization of interacting jet flows, the associated flow and shock structure changes and the noise field, (3) the effects of different geometrical parameters of the coaxial nozzles, and (4) thrust measurements. It is shown that the flow interaction between two suitable controlled interacting coaxial supersonic axisymmetric jet flows results in substantial noise reduction based on equivalent thrust considerations. This flow interaction technique appears to be potentially an attractive approach for suppression of noise from supersonic jet exhausts.

Dosanjh, D. S.↗

NASA NTRS1974

Operating manual for coaxial injection combustion model

An operating manual for the coaxial injection combustion model (CICM) is presented as the final report for an eleven month effort designed to provide improvement, to verify, and to document the comprehensive computer program for analyzing the performance of thrust chamber operation with gas/liquid coaxial jet injection. The effort culminated in delivery of an operation FORTRAN IV computer program and associated documentation pertaining to the combustion conditions in the space shuttle main engine. The computer program is structured for compatibility with the standardized Joint Army-Navy-NASA-Air Force (JANNAF) performance evaluation procedure. Use of the CICM in conjunction with the JANNAF procedure allows the analysis of engine systems using coaxial gas/liquid injection.

Sutton, R. D.↗

NASA NTRS1975

Electromagnetic wave propagation in a magneto-plasma filled coaxial structure. I - Theoretical. II - Experimental

This study is concerned with the problem of electromagnetic wave propagation in a magneto-plasma filled coaxial structure. The problem is formulated using the classical boundary value problem approach. A numerical investigation shows the existence of propagating slow modes, backward modes, a quasi-TEM mode, and waveguide-type modes in a magneto-plasma filled coaxial structure. Dispersion curves for these different modes are presented. Measurements have been made of electromagnetic propagation in a coaxial electrode structure filled with longitudinally magnetized plasma. The annular plasma region had a 9.55 cm outer diameter, a 3.82 cm inner diameter and was approximately 60 cm long. A magnetic field of 300 gauss was employed. Electromagnetic wave frequencies were in the range .5 to 2.4 GHz. The plasma was generated by a continuous glow discharge. The resulting dispersion curves closely follow the predicted curves for the quasi-TEM mode.

Askins, H. W., Jr.↗

NASA NTRS1979

Measurements of admittances and characteristic combustion times of reactive gaseous propellant coaxial injectors

The results of an experimental investigation that was concerned with the quantitative determination of the capabilities of combustion processes associated with coaxial injectors to amplify and sustain combustor oscillations was described. The driving provided by the combustion process was determined by employing the modified standing-wave method utilizing coaxial injectors and air-acetylene mixtures. Analyses of the measured data indicate that the investigated injectors are capable of initiating and amplifying combustion instabilities under favorable conditions of injector-combustion coupling and over certain frequency ranges. These frequency ranges and the frequency at which an injector's driving capacity is maximum are observed to depend upon the equivalence ratio, the pressure drop across the injector orifices and the number of injector elements. The characteristic combustion times of coaxial injectors were determined from steady state temperature measurements.

Janardan, B. A.↗

NASA NTRS1981

An improved prediction method for noise generated by conventional profile coaxial jets

A semi-empirical model for predicting the noise generated by conventional-velocity-profile jets exhausting from coaxial nozzles is presented and compared with small-scale static and simulated flight data. The present method is an updated version of that part of the original NASA Aircraft Noise Prediction (ANOP) Program (1974) relating to coaxial jet noise. That method has been shown to agree reasonably well with model and full-scale experimental data except at high jet velocities in the region near the jet axis. Improvements to the basic circular jet noise prediction have been developed since that time which improve the accuracy, especially at high jet velocity and near the jet axis, and are incorporated into the coaxial jet procedure in this paper. The new procedure is more theoretically based and has also been improved by some empirical adjustments.

Stone, J. R.↗

NASA NTRS1982

Empirical source noise prediction method with application to subsonic coaxial jet mixing noise

A general empirical method, developed for source noise predictions, uses tensor splines to represent the dependence of the acoustic field on frequency and direction and Taylor's series to represent the dependence on source state parameters. The method is applied to prediction of mixing noise from subsonic circular and coaxial jets. A noise data base of 1/3-octave-band sound pressure levels (SPL's) from 540 tests was gathered from three countries: United States, United Kingdom, and France. The SPL's depend on seven variables: frequency, polar direction angle, and five source state parameters: inner and outer nozzle pressure ratios, inner and outer stream total temperatures, and nozzle area ratio. A least-squares seven-dimensional curve fit defines a table of constants which is used for the prediction method. The resulting prediction has a mean error of 0 dB and a standard deviation of 1.2 dB. The prediction method is used to search for a coaxial jet which has the greatest coaxial noise benefit as compared with an equivalent single jet. It is found that benefits of about 6 dB are possible.

Zorumski, W. E.↗

NASA NTRS1982

Effects of flight on noise radiated from convected ring sources in coaxial dual flow. Part 2: The noise from heated jets

The effects of flight on noise from heated jets are discussed. The effects of the additionally, extraneously-generated dipole and simple source terms which arise as a result of the density gradients across the fluid interfaces were incorporated. The coaxial flows with inverted profiles are shown to be quieter than the conventional profiles; however, the benefit of noise reduction at higher outer-to-inner area ratios is totally offset as the inverted profile incurs a significant massloss and thrust-loss. Amongst all the possible coaxial configurations when on of the coaxial streams is heated-conventional profile (CP), inverted profile (IP) and the variable stream control engine (VSCE) cycle-and at constant massflow and thrust, a VSCE-cycle is the most desirable and the best possible engine cycle inasmuch as it provides over more than 18.0 dB reduction in SPL (as compared against noise from a CP-cycle) at all angles, both statically and in flight, for area ratios Sigma 0.25.

Dash, R.↗

NASA NTRS1987

Coaxial cable connector

A coaxial cable connector is provided, which resists radio frequency breakdown in coaxial cables used in the vacuum of outer space. The connector body surrounds an insulator which includes an easily compressible elastomeric portion. An insulated coaxial cable is prepared so that its insulation projects beyond the outer conductor and compresses the elastomeric portion of the connector insulator.

Caro, Edward R.↗

NASA NTRS1990

LOX/hydrogen coaxial injector atomization test program

Quantitative information about the atomization of injector sprays is needed to improve the accuracy of computational models that predict the performance and stability margin of liquid propellant rocket engines. To obtain this data, a facility for the study of spray atomization is being established at NASA-Lewis to determine the drop size and velocity distributions occurring in vaporizing liquid sprays at supercritical pressures. Hardware configuration and test conditions are selected to make the cold flow simulant testing correspond as closely as possible to conditions in liquid oxygen (LOX)/gaseous H2 rocket engines. Drop size correlations from the literature, developed for liquid/gas coaxial injector geometries, are used to make drop size predictions for LOX/H2 coaxial injectors. The mean drop size predictions for a single element coaxial injector range from 0.1 to 2000 microns, emphasizing the need for additional studies of the atomization process in LOX/H2 engines. Selection of cold flow simulants, measurement techniques, and hardware for LOX/H2 atomization simulations are discussed.

Zaller, M.↗

NASA NTRS1991

Effect of convective Mach number on mixing of coaxial circular and rectangular jets

Rectangular supersonic free and coaxial jets were used to enhance mixing relative to a circular jet in a convective Mach number range of 0.5 to 2.2. The different convective Mach numbers were obtained by changing the central jet gas composition, the temperatures of the inner and outer flows, and the velocity of the coaxial flow. The experimental techniques used were schlieren photography, total pressure, and gas-sampling measurements. For all test conditions the rectangular jets showed substantial improved mixing relative to a circular jet. The free jets showed high mixing in the circumferential region of the jet while the coaxial jet had a high mixing rate inside the central jet.

Gutmark, E.↗

NASA NTRS1990

LOX/Hydrogen Coaxial Injector Atomization Test Program

Quantitative information about the atomization of injector sprays is needed to improve the accuracy of computational models that predict the performance and stability margin of liquid propellant rocket engines. To obtain this data, a facility for the study of spray atomization is being established at NASA-Lewis to determine the drop size and velocity distributions occurring in vaporizing liquid sprays at supercritical pressures. Hardware configuration and test conditions are selected to make the cold flow simulant testing correspond as closely as possible to conditions in liquid oxygen (LOX)/gaseous H2 rocket engines. Drop size correlations from the literature, developed for liquid/gas coaxial injector geometries, are used to make drop size predictions for LOX/H2 coaxial injectors. The mean drop size predictions for a single element coaxial injector range from 0.1 to 2000 microns, emphasizing the need for additional studies of the atomization process in LOX/H2 engines. Selection of cold flow simulants, measured techniques, and hardware for LOX/H2 atomization simulations are discussed.

Zaller, M.↗

NASA NTRS1991

Coaxial injector spray characterization using water/air as simulants

Quantitative information about the atomization of injector sprays is required to improve the accuracy of computational models that predict the performance and stability of liquid propellant rocket engines. An experimental program is being conducted at NASA-Lewis to measure the drop size and velocity distributions in shear coaxial injector sprays. A phase/Doppler interferometer is used to obtain drop size data in water air shear coaxial injector sprays. Droplet sizes and axial component of droplet velocities are measured at different radii for various combinations of water flow rate, air flow rate, injector liquid jet diameter, injector annular gap, and liquid post recess. Sauter mean diameters measured in the spray center 51 mm downstream of the liquid post tip range from 28 to 68 microns, and mean axial drop velocities at the same location range from 37 to 120 m/s. The shear coaxial injector sprays show a high degree of symmetry; the mean drop size and velocity profiles vary with liquid flow rate, post recess, and distance from the injector face. The drop size data can be used to estimate liquid oxygen/hydrogen spray drop sizes by correcting property differences between water-air and liquid oxygen/hydrogen.

Zaller, Michelle M.↗

NASA NTRS1993

Shear coaxial injector instability mechanisms

Although stable operating regimes for cryogenic coaxial injectors have been empirically determined, there is no knowledge of the spray characteristics corresponding to stable operation, or the physical processes which produce the atomization patterns that result in stable or unstable operation. The current engineering method for determining the stable operating regime of a cryogenic coaxial injector is the 'hydrogen temperature ramping' method, however there is no definitive knowledge of whether the hydrogen temperature influences the chamber stability by decreasing the injected gas velocity, by affecting a recirculation region at the base of the LOX Post, or by changing the pressure drop across the injector, allowing chamber pressure oscillations to couple to the fuel feed system. Results for the injector response from a linearized lumped-element model are presented as a function of temperature and frequency. LDV measurements in the recess region at the base of the LOX post show reverse flow indicative of a recirculation region. Finally, Phase Doppler Particle Analyzer (PDPA) measurements of droplet size and velocity distributions are discussed for a coaxial injector element similar to the SSME preburner element operating with water and air at atmospheric pressure and liquid and gaseous nitrogen at 20 bars.

Kaltz, T.↗