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At least 37 records · Page 2

Engine Performance of Precision-forged, Electropolished and Machined Blades of Nimonic 80 and 80A Alloys

An investigation was conducted to determine the effect of electropolishing precision-forged blades and of machining blades from oversize forgings on the engine performance of Nimonic 80 and Nimonic 80A turbine blades. These blades, along with precision-forged blades, were run in a J33-9 turbojet engine. The tests resulted in the following conclusions: (1) Electropolishing of precision-forged blades did not improve engine life relative to the life of nonelectropolished blades. (2) Machining blades from oversize forgings did not improve the engine life of precision-forged blades. (3) The precision-forging and heat-treating practice used in fabricating the blades investigated was such that the surface roughness and oxide penetration was so slight, approximately 0.0005 inch in depth, as to preclude any benefits derived from surface removal by electropolishing or machining.

Sikora, Paul F↗

Engine Operating Conditions that Cause Thermal-Fatigue Cracks in Turbojet-Engine Buckets

Five engine tests were conducted to definitely establish the failure mechanism of leading-edge cracking and to determine which conditions of engine operation cause the failures. Five groups of S-616 and M-252 buckets from master lots were run consecutively in the same J47-25 engine. The tests included a steady-state run at full-power conditions, rapid cycling between idle and rated speed, and three different start-stop tests. The first start-stop test consisted of cycles of start and stop with 5 minutes of idle speed before each stop; the second included cycles of start and stop but with 15 minutes of rated speed before each stop; the third consisted of cycles of gradual starts and normal stops with 5 minutes at idle speed before each stop. The test results demonstrated that the primary cause of leading-edge cracking was thermal fatigue produced by repeated engine starts. The leading edge of the bucket experiences plastic flow in compression during starts and consequently is subjected to a tensile stress when the remainder of the bucket becomes heated and expands. Crack initiation was accelerated when rated-speed operation was added to each normal start-stop cycle. This acceleration of crack formation was attributed to localized creep damage and perhaps to embrittlement resulting from overaging. It was demonstrated that leading-edge cracking can be prevented simply by starting the engine gradually.

Johnston, James R.↗

Effect of Fuel Variables on Carbon Formation in Turbojet-Engine Combustors

Report presents the results of an investigation of the effects of fuel properties and of a number of fuel additives on combustion-chamber carbon deposition and exhaust-gas smoke formation in a single tubular turbojet-engine combustor. Limited tests were conducted with a number of the fuels in several full-scale turbojet engines to verify single-combustor data.

Jonash, Edmund R↗

Hydrogen-methane fuel control systems for turbojet engines

Design, development, and test of a fuel conditioning and control system utilizing liquid methane (natural gas) and liquid hydrogen fuels for operation of a J85 jet engine were performed. The experimental program evaluated the stability and response of an engine fuel control employing liquid pumping of cryogenic fuels, gasification of the fuels at supercritical pressure, and gaseous metering and control. Acceptably stable and responsive control of the engine was demonstrated throughout the sea level power range for liquid gas fuel and up to 88 percent engine speed using liquid hydrogen fuel.

Goldsmith, J. S.↗

Investigations of Air-cooled Turbine Rotors for Turbojet Engines II : Mechanical Design, Stress Analysis, and Burst Test of Modified J33 Split-disk Rotor / Richard H. Kemp and Merland L. Moseson

A full-scale J33 air-cooled split turbine rotor was designed and spin-pit tested to destruction. Stress analysis and spin-pit results indicated that the rotor in a J33 turbojet engine, however, showed that the rear disk of the rotor operated at temperatures substantially higher than the forward disk. An extension of the stress analysis to include the temperature difference between the two disks indicated that engine modifications are required to permit operation of the two disks at more nearly the same temperature level.

TURBINES - WHEELS, DISK - STRENGTH↗

Sonic inlet noise attenuation and performance with a J-85 turbojet engine as a noise source

A static test program was conducted to investigate aerodynamic and acoustic performance of a sonic inlet used as a noise suppressor. A translating centerbody type inlet with radial vanes was tested ahead of a J85-GE-13 turbojet engine. The inlet when fully choked, maintained high recovery with low distortions while dramatically reducing noise emanating from the compressor. Recoveries of 98.1% at simulated takeoff and 95% at approach were attained with associated sound attenuation of 40 db and 38 db respectively. Inlet lip shape was found to have significant effects on noise attenuation at these static conditions.

Groth, H. W.↗

Measurement uncertainty for the Uniform Engine Testing Program conducted at NASA Lewis Research Center

An uncertainty analysis was conducted to determine the bias and precision errors and total uncertainty of measured turbojet engine performance parameters. The engine tests were conducted as part of the Uniform Engine Test Program which was sponsored by the Advisory Group for Aerospace Research and Development (AGARD). With the same engines, support hardware, and instrumentation, performance parameters were measured twice, once during tests conducted in test cell number 3 and again during tests conducted in test cell number 4 of the NASA Lewis Propulsion Systems Laboratory. The analysis covers 15 engine parameters, including engine inlet airflow, engine net thrust, and engine specific fuel consumption measured at high rotor speed of 8875 rpm. Measurements were taken at three flight conditions defined by the following engine inlet pressure, engine inlet total temperature, and engine ram ratio: (1) 82.7 kPa, 288 K, 1.0, (2) 82.7 kPa, 288 K, 1.3, and (3) 20.7 kPa, 288 K, 1.3. In terms of bias, precision, and uncertainty magnitudes, there were no differences between most measurements made in test cells number 3 and 4. The magnitude of the errors increased for both test cells as engine pressure level decreased. Also, the level of the bias error was two to three times larger than that of the precision error.

Abdelwahab, Mahmood↗

Experimental heat transfer and flow results of a chordwise-finned turbine vane with impingement, film, and convection cooling

Experimental heat transfer data are presented for a vane tested in a turbojet engine at turbine inlet gas temperatures to 1644 K (2500 F), coolant temperatures to 700 K (800 F), and coolant-to-gas flow ratios to 0.187. Methods are presented for correlating heat transfer data and obtaining coolant flow distribution through the vane. Calculated and measured coolant flow distributions and vane metal temperatures are compared.

Gauntner, J. W.↗

Dynamics of a supersonic inlet-engine combination subjected to disturbances in fuel flow and inlet overboard bypass airflow

An axisymmetric mixed-compression supersonic inlet and a single-spool turbojet engine were dynamically tested at Mach 2.5. The propulsion system was subjected to sweep-frequency sinusoidal disturbances of either inlet overboard bypass airflow. The disturbances were at a logarithmic sweep rate of 1 decade per minute. Dynamic responses were taken of signals throughout the propulsion system. Selected signals were reduced relative to the prime propulsion system parameters. The experimental data are presented in Bode plots. Most of the plots are for a frequency range of 1.0 to 50 hertz.

Wallhagen, R. E.↗

Thin film strain gage development program

Sputtered thin-film dynamic strain gages of 2 millimeter (0.08 in) gage length and 10 micrometer (0.0004 in) thickness were fabricated on turbojet engine blades and tested in a simulated compressor environment. Four designs were developed, two for service to 600 K (600 F) and two for service to 900 K (1200 F). The program included a detailed study of guidelines for formulating strain-gage alloys to achieve superior dynamic and static gage performance. The tests included gage factor, fatigue, temperature cycling, spin to 100,000 G, and erosion. Since the installations are 30 times thinner than conventional wire strain gage installations, and any alteration of the aerodynamic, thermal, or structural performance of the blade is correspondingly reduced, dynamic strain measurement accuracy higher than that attained with conventional gages is expected. The low profile and good adherence of the thin film elements is expected to result in improved durability over conventional gage elements in engine tests.

Grant, H. P.↗

Experience with low cost jet engines

A summary is given of the results of a NASA program for reducing the cost of turbojet and turbofan engines. The design, construction, and testing of a simple turbojet, designed for use in missiles, is described. Low cost axial stage fabrication, the design of a fan jet engine suitable for propulsion of light aircraft, and application of such engines to provide higher flight speeds, are discussed.

Cummings, R. L.↗

Experience with low cost jet engines.

A summary is given of the results of a NASA program for reducing the cost of turbojet and turbofan engines. The design, construction, and testing of a simple turbojet, designed for use in missiles, is described. Low cost axial stage fabrication, the design of a fan jet engine, suitable for propulsion of light aircraft, and application of such engines to provide higher flight speeds, are discussed.

Cummings, R. L.↗

Effects of forward velocity on noise for a J85 turbojet engine with multitube suppressor from wind tunnel and flight tests

Flight tests and wind tunnel noise tests using a J85 engine with some representative jet exhaust noise suppressors are reported. Capabilities and limitations of the two types of experimental methods are evaluated with emphasis on investigation of forward velocity effects. The suppressor arrangement was a 104-elliptical-tube nozzle configuration, with or without an acoustically lined shroud. The suppressor noise levels are found not reduced as much by forward velocity as expected for unsuppressed jets. The directivity and forward velocity effects appear more similar to predicted trends for internally generated noise than for unsuppressed jet noise.

Stone, J. R.↗

Effect of swirling flow on augmentor performance, phase 2

A test program has been conducted with an augmentor that employed swirling flow as a means of promoting rapid flame propagation. The program measured the trajectory and dispersion of JP-5-type kerosene sprayed into a strongly swirling flowfield. Using the data obtained, a set of sprayrings was designed and evaluated in the augmentor at conditions simulating those typical of augmented turbojet engines. At the inlet test temperature of 649 C the swirling flowfield had no effect on the radial position of the fuel spray. The augmentor demonstrated combustion efficiencies greater than 95% over most of the operating range, which extended from an equivalence ratio of 0.2 to over 1.0.

Clements, T. R.↗

A Hydrogen Peroxide Hot-Jet Simulator for Wind-Tunnel Tests of Turbojet-Exit Models

A turbojet-engine-exhaust simulator which utilizes a hydrogen peroxide gas generator has been developed for powered-model testing in wind tunnels with air exchange. Catalytic decomposition of concentrated hydrogen peroxide provides a convenient and easily controlled method of providing a hot jet with characteristics that correspond closely to the jet of a gas turbine engine. The problems associated with simulation of jet exhausts in a transonic wind tunnel which led to the selection of a liquid monopropellant are discussed. The operation of the jet simulator consisting of a thrust balance, gas generator, exit nozzle, and auxiliary control system is described. Static-test data obtained with convergent nozzles are presented and shown to be in good agreement with ideal calculated values.

Runckel, Jack F.↗

A Hydrogen Peroxide Hot-Jet Simulator for Wind-Tunnel Tests of Turbojet-Exit Models

A turbojet-engine-exhaust simulator which utilizes a hydrogen peroxide gas generator has been developed for powered-model testing in wind tunnels with air exchange. Catalytic decomposition of concentrated hydrogen peroxide provides a convenient and easily controlled method of providing a hot jet with characteristics that correspond closely to the jet of a gas turbine engine. The problems associated with simulation of jet exhausts in a transonic wind tunnel which led to the selection of a liquid monopropellant are discussed. The operation of the jet simulator consisting of a thrust balance, gas generator, exit nozzle, and auxiliary control system is described. Static-test data obtained with convergent nozzles are presented and shown to be in good agreement with ideal calculated values.

Runckel, Jack F.↗

Calculated and measured stresses in simple panels subject to intense random acoustic loading including the near noise field of a turbojet engine

Flat 2024-t3 aluminum panels measuring 11 inches by 13 inches were tested in the near noise fields of a 4-inch air jet and turbojet engine. The stresses which were developed in the panels are compared with those calculated by generalized harmonic analysis. The calculated and measured stresses were found to be in good agreement. In order to make the stress calculations, supplementary data relating to the transfer characteristics, damping, and static response of flat and curved panels under periodic loading are necessary and were determined experimentally. In addition, an appendix containing detailed data on the near pressure field of the turbojet engine is included.

Lassiter, Leslie W↗