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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2

Prototype Development and Evaluation of Self-Cleaning Concentrated Solar Power Collectors

The feasibility of integrating and retrofitting transparent electrodynamic screens (EDS) on the front surfaces of solar collectors was established as a means to provide active self-cleaning properties for parabolic trough and heliostat reflectors, solar panels, and Fresnel lenses. Prototype EDS-integrated solar collectors, including second-surface glass mirrors, metallized Acrylic-film mirrors, and dielectric mirrors, were produced and tested in environmental test chambers for removing the dust layer deposited on the front surface of the mirrors. The evaluation of the prototype EDS-integrated mirrors was conducted using dust and environmental conditions that simulate the field conditions of the Mojave Desert. Test results showed that the specular reflectivity of the mirrors could be maintained at over 90% over a wide range of dust loadings ranging from 0 to 10 g/m 2 , with particle diameter varying from 1 to 50 μm. The measurement of specular reflectivity (SR) was performed using a D&S Reflectometer at wavelength 660 nm. A non-contact reflectometer was designed and constructed for rapid measurement of specular reflectivity at the same wavelength. The use of this new noncontact instrument allowed us to measure SR before and after EDS activation. Several EDS prototypes were constructed and evaluated with different electrode configurations, electrode materials, and encapsulating dielectric materials.

14 SOLAR ENERGY↗

The Precision of Product Consistency Tests with Environmental Assessment Glass

Several series of triplicate tests conducting following the ASTM C1285 product consistency test method have been performed using samples of Environmental Assessment glass in Teflon™ and steel test vessels. The results of tests with test parameters within the ranges specified in the PCT method A procedure were used to calculate repeatability and reproducibility precision statistics for tests in each type of vessel. These show the test response and test precision attained in tests conducted in Teflon™ and stainless steel test vessels are statistically indistinguishable.

36 MATERIALS SCIENCE↗

LANL JOWOG 31 2012 Forecast

Joint Working Group (JOWOG) 31, Nuclear Weapons Engineering, has a particularly broad scope of activities within its charter which emphasizes systems engineering. JOWOG 31 brings together experts from AWE and the national laboratories to address engineering issues associated with warhead design and certification. Some of the key areas of interaction, as addressed by the HOCWOGs are: (1) Engineering Analysis, (2) Hydrodynamic Testing, (3) Environmental Testing, and (4) Model Based Integrated Toolkit (MBIT). Gas Transfer Systems and Condition Monitoring interaction has been moved back to JOWOG 31. The regularly scheduled JOWOG 31 activities are the General Sessions, Executive Sessions, Focused Exchanges and HOCWOGs. General Sessions are scheduled every 12-18 months and are supported by the four design laboratories (AWE, LANL, LLNL, and SNL). Beneficial in educating the next generation of weapons engineers and establishing contacts between AWE and the US laboratory personnel. General Sessions are based on a blend of presentations and workshops centered on various themed subjects directly related to Stockpile Stewardship. HOCWOG meetings are more narrowly focused than the General Sessions. They feature presentations by experts in the field with a greater emphasis on round table discussions. Typically about 20 people attend. Focused exchanges are generally the result of interactions within JOWOG general sessions or HOCWOG meetings. They generally span a very specific topic of current interest within the US and UK.

42 ENGINEERING↗

Oak Ridge Response to Versatile Test Reactor Environmental Impact Statement Data Request

The Versatile Test Reactor (VTR) is a fast-spectrum test reactor being developed in the United States under the direction of the US Department of Energy Office of Nuclear Energy (DOE-NE). The VTR mission is to enable accelerated testing of advanced reactor fuels and materials required for advanced reactor technologies. The conceptual design of the 300 MWth sodium-cooled metallic-fueled pool-type fast reactor has been led by the US National Laboratories in collaboration with General Electric–Hitachi and Bechtel National, Inc. In support of the VTR project, DOE issued a Notice of Intent (NOI) in the Federal Register on August 5, 2019, announcing the intent to prepare an Environmental Impact Statement (EIS) in accordance with the National Environmental Policy Act (NEPA) and its implementing regulations. The EIS will evaluate alternatives for a versatile reactor–based fast-neutron source facility and associated facilities for the preparation, irradiation, and post-irradiation examination (PIE) of test/experimental fuels and materials. Specifically, the NOI identified two siting alternatives for the VTR reactor facility: Idaho National Laboratory (INL) or Oak Ridge National Laboratory (ORNL). In addition, the NOI also specified two siting alternatives for VTR fuel fabrication: INL and the Savannah River Site (SRS). This report provides information in response to data requests made to ORNL to fill in site-specific knowledge gaps to develop a high-quality EIS. The responses provided are not required to provide full details in every aspect; instead, they adequately bound possible environmental impacts or provide sufficient information to adequately assess likely environmental impacts. This work is being performed under a subcontract from INL to ORNL using DOE-NE funds and is directed by DOE-NE and DOE-ID. Leidos has been contracted by DOE-NE to write the VTR EIS, so most data requests have come from Leidos but were often routed through INL or DOE-ID. DOE-ID is overseeing the NEPA and EIS processes for the VTR project. Leidos will use the information provided in this report to inform the VTR EIS and will also cite this document to establish a clear, publicly available source of the information. Section 2 of this report briefly describes the proposed ORNL VTR Alternative and illustrates the location of the proposed site for the ORNL VTR Alternative. Sections 3 through 7 provide direct responses to data requests received by ORNL. These sections use a tabular format in which data requests are divided into separate items to be addressed; the items are numbered, the data requests are restated with more topical information included, and then the responses are provided. Initial data requests and follow-on requests for additional information (RAIs) are combined under the original data request fields. Finally, Section 8 presents summarized conclusions and describes future work.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Permanent Foam Fixatives for Radioactive Contamination Control: Environmental Chamber Testing

The Department of Energy (DOE) Office of Environmental Management (EM) is tasked with closing cleanup sites throughout the DOE-EM complex. A major component of successfully closing the sites is the deactivation and decommissioning (D&D) of radioactively contaminated buildings in nuclear facilities. Deactivation consists of the process of placing a contaminated facility in stable condition in order to minimize any risks that could affect workers, the public, and the environment. Successful deactivation and decommissioning consists of leaving the buildings in an agreed upon end state to provide future protection against hazards. Hazards include radiation but can also include asbestos, polychlorinated biphenyls, and other environmental and physical hazards.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Use of Confocal Microscope for Environmental Tensile Mechanical Testing

Mechanical testing in environmental chambers is typically limited to 450°C. Some specialty chambers have been designed but at a high cost. Furthermore, accurate extensometers in environmental chambers are rare and expensive to operate. A unique solution investigated in this manuscript is the mating of a confocal laser scanning microscope with a sealed environmental chamber fitted with loading clevises for mechanical testing. Such a setup allows the researcher to measure strain data at elevated temperatures in controlled environments. Utilizing a laser light source avoids problems with blackbody radiation at elevated temperatures. Setup and accuracy of the microscope are discussed concerning tensile loading. P91 boiler steel was selected for this work because of the long history of the alloy in the fossil energy industry. Optical strain uncertainty was measured between 1.6% and 3.5%. Here, other tensile parameters were satisfactorily measured within the experimental error of larger standard specimens.

36 MATERIALS SCIENCE↗

Development of a Microchannel High Temperature Recuperator for Fuel Cell Systems

This report summarizes the progress made in development of microchannel recuperators for high temperature fuel cell/turbine hybrid systems for generation of clean power at very high efficiencies. Both Solid Oxide Fuel Cell/Turbine (SOFC/T) and Direct FuelCell/Turbine (DFC/T) systems employ an indirectly heated Turbine Generator to supplement fuel cell generated power. The concept extends the high efficiency of the fuel cell by utilizing the fuel cell’s byproduct heat in a Brayton cycle. Features of the SOFC/T and DFC/T systems include: electrical efficiencies of up to 65% on natural gas, minimal emissions, reduced carbon dioxide release to the environment, simplicity in design, and potential cost competitiveness with existing combined cycle power plants. Project work consisted of candidate material selection from FuelCell Energy (FCE) and Pacific Northwest National Laboratory (PNNL) institutional databases as well as from industrial and academic literature. Candidate materials were then downselected and actual samples were tested under representative environmental conditions resulting in further downselection. A microchannel thermal-mechanical model was developed to calculate overall device cost to be later used in developing a final Tier 1 material candidate list. Specifications and operating conditions were developed for both SOFC/T and DFC/T systems. This development included system conceptualization and progression to process flow diagrams (PFD’s) including all major equipment. Material and energy balances were then developed for the two types of systems which were then used for extensive sensitivity studies that used high temperature recuperator (HTR) design parameters (e.g., operating temperature) as inputs and calculated overall system parameters (e.g., system efficiency). The results of the sensitivity studies determined the final HTR design temperatures, pressure drops, and gas compositions. The results also established operating conditions and specifications for all equipment in the SOFC/T and DFC/T systems. Capital cost and Cost of Electricity (COE) sensitivity analyses have been completed for MW-scale SOFC/T and DFC/T systems. Environmental testing consisted of 1000-hour and 2000-hour dry air oxidation testing on leading candidate materials, used to rank order and, in part, develop a final Tier 1 material candidate list. A thermal-mechanical model was subsequently used to provide material and manufacturing cost estimations for microchannel HTR’s to further refine the Tier 1 candidates. A capital cost and 20-year levelized cost of electricity (COE) was developed for a MW-scale version of the SOFC/T system concept as well as for a MW-scale version of the DFC/T system concept. Test frameworks were established for subsequent long-term materials stability testing, including oxidation resistance and mechanical strength. Mechanical strength testing was then carried out by a third-party test laboratory. Technology demonstration vehicles (TDV’s) were designed and fabricated. Several iterations of TDV’s were fabricated, each improved over the previous build as far as fabrication techniques. Two of three fabricated TDV’s were integrated with the TDV Test Facility for hot-testing at simulated operating conditions. The second of these two was successfully hot-tested for over 1000 hours at simulated temperature and pressure. Post-test leakdown assessment showed negligible leakage at benchtop conditions of 30 psig, a considerable improvement over the previous TDV’s.

30 DIRECT ENERGY CONVERSION↗

Environmental Chamber Testing and Headspace Evaluation of a Commercial-Off-The-Shelf Foam Fixative to Support Deactivation and Decommissioning Activities

The Department of Energy (DOE) Office of Environmental Management (EM) is tasked with identifying high priority technical needs and the Technology Development (TD) tasks required to meet those needs in support of ongoing deactivation and decommissioning (D&D) of Department of Energy infrastructure across the United States. This work consists of placing a radioactively contaminated facility in stable condition to minimize any risks that could affect workers, the public, and the environment. Successful deactivation and decommissioning will leave the buildings in an agreed upon end state to provide future protection against a wide range of hazards that include radiation, asbestos, polychlorinated biphenyls, and other environmental and public health risks.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗

Environmental degradation testing of Alloy 709

Alloy 709 is an advanced austenitic stainless steel developed to meet the demanding conditions of sodium fast reactors (SFRs) but may also be of use for lead fast reactors, high temperature gas reactors, and molten salt reactors. Understanding environmental degradation modes and quantifying degradation rates are crucial to ensure the long-term, reliable operation of these reactors. This paper discusses recent neutron irradiation results, future neutron irradiation test plans, and sodium corrosion testing to communicate current best understanding of the performance of Alloy 709 in SFR environments.

A709↗

Characterization of Polarizing Splitter Optics in Extreme Environments

Development of laser systems capable of surviving extreme conditions experienced in military applications requires mounts and components that are able to survive these conditions. The characterization of mounted and/or bonded optical assemblies in harsh environments is critical for the development of laser and optical systems for functionality in these extreme conditions. Customized mounts, bonding assemblies and packaging strategies are utilized to develop and field reliable and robust optical subassemblies. Thin film polarizers operating at 45o and polarizing beam splitter cubes were chosen for initial testing based on past experiences, advancements in optical coating and construction technologies and material properties. Shock, vibration, shear strength, tensile strength and temperature testing are performed on mounted polarizing beam splitter cubes and thin film polarizers from two manufacturers. Previous testing showed that polarizing beam splitter cubes constructed using epoxy would become damaged in the laser resonator. The cubes being tested in this report are constructed using epoxy- free direct optical contact bonding. Thin film polarizers operating at 45o are chosen opposed to Brewster’s angle thin film polarizers to reduce the size and simplify design and construction since an optical wedge is not required. The components and mounts are each environmentally tested beyond the manufacturers’ specifications for shock, vibration, and temperature. Component functionality is monitored during and after the environmental testing. Experimental results from the testing will be discussed as will the impact on future laser resonator designs.

45 MILITARY TECHNOLOGY, WEAPONRY, AND NATIONAL DEF↗

EVALUATION OF REQUIREMENTS FOR THE DWPF HIGHER CAPACITY CANISTER

The Defense Waste Processing Facility (DWPF) is considering the option to increase canister glass capacity by reducing the wall thickness of the current production canister. This design has been designated as the DWPF Higher Capacity Canister (HCC). A significant decrease in the number of canisters processed during the life of the facility would be achieved if the HCC were implemented leading to a reduced overall reduction in life cycle costs. Prior to implementation of the change, Savannah River National Laboratory (SRNL) was requested to conduct an evaluation of the potential impacts. The specific areas of interest included loading and deformation of the canister during the filling process. Additionally, the effect of the reduced wall thickness on corrosion and material compatibility needed to be addressed. Finally the integrity of the canister during decontamination and other handling steps needed to be determined. The initial request regarding canister fabrication was later addressed in an alternate study. A preliminary review of canister requirements and previous testing was conducted prior to determining the testing approach. Thermal and stress models were developed to predict the forces on the canister during the pouring and cooling process. The thermal model shows the HCC increasing and decreasing in temperature at a slightly faster rate than the original. The HCC is shown to have a 3°F ΔT between the internal and outer surfaces versus a 5°F ΔT for the original design. The stress model indicates strain values ranging from 1.9% to 2.9% for the standard canister and 2.5% to 3.1% for the HCC. These values are dependent on the glass level relative to the thickness transition between the top head and the canister wall. This information, along with field readings, was used to set up environmental test conditions for corrosion studies. Small 304-L canisters were filled with glass and subjected to accelerated environmental testing for 3 months. No evidence of stress corrosion cracking was indicated on either the canisters or U-bend coupons. Calculations and finite element modeling were used to determine forces over a range of handling conditions along with possible forces during decontamination. While expected reductions in some physical characteristics were found in the HCC, none were found to be significant when compared to the required values necessary to perform its intended function. Based on this study and a review of successful testing of thinner canisters at West Valley Demonstration Project (WVDP), the mechanical properties obtained with the thinner wall do not significantly undermine the ability of the canister to perform its intended function.

12 MANAGEMENT OF RADIOACTIVE AND NON-RADIOACTIVE W↗