Experimental Data Sets for CFD Calculations of Flow and Heat Transfer in Deformed Fuel Assemblies
Liquid-metal fast-breeder reactors (LMFBRs) have traditionally used fuel assemblies consisting of a hexagonal array of pins enclosed in a hexagonally shaped duct. Each fuel pin is surrounded by a wire that is wrapped in a helical configuration, which is used to separate the pins sufficiently to allow sodium coolant to flow through the assembly. The helical wire wrap also promotes mixing of the coolant. Experience with these assemblies has shown that they begin to deform with time during normal operation leading to significant changes in core thermal-hydraulics. For example, deformations of assemblies in the Experimental Breeder Reactor-2 and the Fast Flux Test Facility led to pin overheating resulting from pin-to-duct and pin-to-pin contact. This problem is well known and was investigated extensively in the 1970's and early 1980's. This was a period, however, before the development of modern Computational Fluid Dynamics (CFD) computer codes. Therefore, the experiments performed at the time did not record their results in sufficient detail to be useful for compiling validation datasets for CFD codes. Most of the experiments focused only on bulk measurements, such as the pressure drop across the bundle. When the effects of deformation of the fuel assembly were investigated, the studies performed to quantify these effects considered only bare pins without the wire wrap. With the resurgence of interest in LMFBRs in recent years, particularly in designs that leverage long-life performance of the fuel, the need has arisen for data that are suitable for the validation and benchmarking of CFD codes to predict the thermal-hydraulic behavior of flow in wire-wrapped fuel bundles. Such data must include high-resolution, transient, full-field measurements of the fluid velocity and temperature and an accurate record of the test conditions, including a precise description of the geometry. This paper describes a project to produce a validation-quality set of data that can be used to benchmark CFD codes for modeling flow and thermal performance in wire-wrapped fuel assemblies of the kind used by LMFBR designs. In addition, this effort investigates the changes to the flow and other phenomena that occur in the deformed geometries that can form later in a fuel assembly's life. This work is a joint effort of four organizations. The experimental work is being performed by AREVA and Texas A and M University. The computational work, both to support the experiments and to perform blind benchmark calculations, is being done by TerraPower, LLC, and Argonne National Laboratory (ANL). The experiments use a geometry that consists of a complete assembly of 61 wire-wrapped pins, which is surrounded by a hexagonal duct. This configuration is considered the minimum size necessary to adequately capture the important results of interest, such as the thermal gradients across the assembly and the velocity field effects in the assembly resulting from the surrounding duct. These types of effects cannot be captured by a geometry consisting of only a small group of fuel pins. (authors)