Altitude-test-chamber investigation of performance of a 28-inch ram-jet engine III : combustion and operational performance of three flame holders with a center pilot burner
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Some results of a study of the importance of geometrical features of the combustor to combustion roughness and resulting noise are presented. Comparison is made among a perforated can flame holder, a plane slotted flame holder and a plane slotted flame holder which introduces two counter swirling streams. The latter is found to permit the most stable, quiet combustion. Crosscorrelations between the time derivative of chamber pressure fluctuations and far field noise are found to be stronger than between the far field noise and the direct chamber pressure signal. Temperature fluctuations in the combustor nozzle are also found to have a reasonably strong crosscorrelation with far field sound.
Various methods for the control of afterburner combustion screech at afterburner-inlet total pressures of from 4000 to 6400 pounds per square foot absolute were investigated experimentally. In general, the range of afterburner fuel- air ratios in which screech occurred and the intensity of screech did not vary appreciably in the range of pressures covered. However, several configurations which had mild screech tendencies at the lower pressures were screech-free, or nearly so, at higher pressure levels. Screech was successfully eliminated over the range of pressures and fuel- air ratios investigated by several devices including a 20- inch length of corrugated louvered liner at the afterburner wall, a 7-inch perforated shroud around the outer ring of a 2-ring V- gutter flame holder, and a 2- ring V- gutter flame holder fabricated from perforated sheet metal. A 20-inch length of cylindrical liner spaced 5/8 inch from the afterburner wall and perforated with 3/16- inch- diameter holes on 1/2- inch centers did not entirely eliminate screech, but a 36- inch length of the same material did.
An investigation was conducted in the NACA Lewis altitude wind tunnel to improve the altitude performance and operational characteristics of an afterburner primarily by modifying the diffuser-exit velocity profile by changes in diffuser design and by changing the fuel distribution and the flame holder. Twenty configurations, consisting of combinations of six diffuser geometries, six flame-holder types, and twelve fuel systems, were investigated. Data were obtained over a range of afterburner fuel-air ratios at diffuser-inlet total pressures from 2750 to 620 pounds per square foot. Changes in fuel distribution affected the fuel-air ratio at which peak combustion efficiency occurred as well as the efficiency level. Screeching combustion, which was most prevalent at low altitudes and medium-to-high fuel-air ratios, imposed a restriction on the operable range of a number of configurations.
The stabilization of diffusion flames is studied using asymptotic techniques and numerical tools. The configuration studied corresponds to parallel streams of cold oxidizer and fuel initially separated by a splitter plate. It is shown that stabilization of a diffusion flame may only occur in this situation by two processes. First, the flame may be stabilized behind the flame holder in the wake of the splitter plate. For this case, numerical simulations confirm scalings previously predicted by asymptotic analysis. Second, the flame may be lifted. In this case a triple flame is found at longer distances downstream of the flame holder. The structure and propagation speed of this flame are studied by using an actively controlled numerical technique in which the triple flame is tracked in its own reference frame. It is then possible to investigate the triple flame structure and velocity. It is shown, as suggested from asymptotic analysis, that heat release may induce displacement speeds of the triple flame larger than the laminar flame speed corresponding to the stoichiometric conditions prevailing in the mixture approaching the triple flame. In addition to studying the characteristics of triple flames in a uniform flow, their resistance to turbulence is investigated by subjecting triple flames to different vortical configurations.
Experiments with several different flame holder geometries were conducted to investigate the degree to which combustion roughness can be altered by altering the flame intensity and flame distribution in a ducted combustion system. The effect of admitting primary air through a plane-slotted or a slotted-swirl vane flame holder was compared and the combustion roughness and noise was contrasted with that obtained with a closed front-end perforated can. The slotted front-end burners produced much smoother burning and less noise than the closed front-end can. No advantage was apparent with swirl vs nonswirl when approximately the same inlet flow distribution was maintained. Preheated inlet air provided somewhat smoother combustion as compared with ambient temperature air. The combustion roughness with methyl alcohol was briefly compared with that of isooctane; indications are that it burns more smoothly, but more detailed studies are needed to substantiate these indications.
A preliminary evaluation was made of three types of combustor configurations in a 48-inch-diameter ram-jet engine to determine the one with the greatest promise of ultimately achieving efficient and stable combustion at low fuel-air rations and low combustor-inlet pressure. The combustor configurations evaluated include (1) a can-piloted configuration using a gutter-type flame holder with can-type pilot burners for stability, (2) an annular-piloted configuration using a gutter-type flame holder with an annular pilot burner to provide stability and to serve as a flow divider for confined fuel-air mixing, and (3) a can-type configuration using a flow divider for confined fuel-air mixing. No modifications were made to optimize the performance of any configuration. On the basis of this preliminary evaluation at an inlet-air temperature of about 990 degrees R, the annular-piloted combustor configuration appeared to have the greatest promise of permitting combustion efficiencies in excess of 0.90 at low fuel-air ratio with combustor-inlet pressures as low as 700 pounds per square foot absolute.
One critical element in the design of a Scramjet is the detailed understanding of the complex flow field in the engine during various phases of operation. One area of interest is the computation of chemically reacting flows in the vicinity of flame holders. The characteristics of a method for solving the Navier-Stokes equations with chemical reactions are proposed. Also of interest are the flame holding characteristics of simple ramp and rearward facing steps. Both of these configurations are considered candidates for Scramjet flame holders.
The effects of mass-flow ratio on the additive drag and normal-shock position of a single oblique-shock diffuser are presented. Also evaluated is the variation with operating condition of the velocity distribution at the combustion-chamber inlet. A comparison with connected-pipe data is included. Burner performance with a corrugated gutter-grid flame holder is discussed. It is shown that the total-pressure drop across the combustion chamber can be predicted with reasonable accuracy from the computed flame holder and combustion momentum pressure losses.