Metal construction development. Part IV : moments of inertia of thin corrugated sections
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WING SPARS, TAPERED↗
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Metal Construction Development. Part III : Strip Metal Construction - Wing Ribs
Strip metal construction of wing spars are presented as well as workshop practices.
WING SPARS, ARMSTRONG WHITWORTH↗
Spin Formability of High-Strength Aluminum Alloys for Aerospace Applications
Near-net-shape fabrication of launch vehicle tanks and aircraft fuselages is proposed to increase manufacturing rates of aerospace structures. Currently, cryogenic tank manufacturing relies on multi-piece construction requiring hundreds of meters of welds that increase both structural weight and inspection time. Metallic aircraft fuselages involve installation of tens of thousands of rivets resulting in long assembly times. NASA is pursuing spin and flow forming technologies for manufacturing such structures with minimal assembly. These processes enable domes and stiffened barrels to be fabricated using single-piece construction, offering significant manufacturing rate benefits over conventional methods. However, aluminum alloys with sufficient formability, such as Al 6061, tend to have insufficient strength for aerospace structural applications. In contrast, alloys with higher strength, such as Al 2139 and Al 2050, exhibit insufficient formability during ambient temperature forming. This study investigates the spin formability of competitive 5xxx- and 2xxx-series Al alloys, identifies defects impeding formability, and sheds light on future processing routes for successful forming.
Aluminum↗
The Caproni monoplanes "Ca 97" Italian
The Ca 97 is constructed with wings half overhung, a large fuselage, all metal construction, and can be configured with 1 to 3 engines.
AIRPLANES - CAPRONI "CA 97" (ITALIAN)↗
Tests of Five Metal Model Propellers with Various Pitch Distributions in a Free Wind Stream and in Combination with Model VE-7 Fuselage
This report describes the tests of five adjustable blade metal model propellers both in a free wind stream and in combination with a model fuselage with stub wings. The propellers are of the same form and cross section but have variations in radial distributions of pitch. By making a survey of the radial distribution of air velocity through the propeller plane of the model fuselage it was found that this velocity varies from zero at the hub center to approximately free stream velocity at the blade tip. The tests show that the efficiency of a propeller when operating in the presence of the airplane is, over the working range, generally less than when operating in a free wind stream, but that a propeller with a radial distribution of pitch of the same nature as the radial distribution of air velocity through the propeller plane suffers the smallest loss in efficiency.
Lesley, E P↗
METAShield: Hot Metallic Aeroshell Concept for RLV/SOV
An innovative fuselage design approach that combines many desirable operational features with a simple and efficient structural approach is being developed by NASA. The approach, named METAShield for MEtallic TransAtmospheric Shield, utilizes lightly loaded, hot aeroshell structures surrounding integral propellant tanks that carry the primary structural loads. The aeroshells are designed to withstand the local pressure loads, transmitting them to the tanks with minimal restraint of thermal growth. No additional thermal protection system protects the METAShield, and a fibrous or multilayer insulation blanket, located in the space between the aeroshell and the tanks, serves as both high temperature and cryogenic insulation for the tanks. The concept is described in detail, and the performance and operational features are highlighted. Initial design results and analyses of the structural, thermal, and thermal-structural performance are described. Computational results evaluating resistance to hypervelocity impact damage, as well as some supporting aerothermal wind tunnel results. are also presented. Future development needs are summarized.
Scotti, Stephen J.↗
Full-Scale Wind-Tunnel Tests with a Series of Propellers of Different Diameters on a Single Fuselage
Aerodynamic tests were made with four geometrically similar metal propellers of different diameters, on a Wright "Whirlwind" J-5 engine in an open cockpit fuselage. The results show little difference in the characteristics of the various propellers, the only one of any importance being an increase of efficiency of the order of 1 per cent for a 5 per cent increase of diameter, within the range of the tests.
Weick, Fred E↗
Cost-efficient manufacturing of composite structures
The Advanced Composites Technology (ACT) program is seeking research breakthroughs that will allow structures made of graphite epoxy materials to replace metals in the wings and fuselages of future aircrafts. NASA's goals are to reduce acquisition cost by 20 to 25 percent, structural weight for a resized aircraft by 40 to 50 percent, and the number of parts by half compared to current production aluminum aircraft. The innovative structural concepts, materials, and fabrication techniques emerging from the ACT program are described, and the relationship between aerospace developments and industrial, commercial, and sporting goods applications are discussed.
Freeman, W. Tom↗
Overview Of Structural Behavior and Occupant Responses from Crash Test of a Composite Airplane
As part of NASA's composite structures crash dynamics research, a general aviation aircraft with composite wing, fuselage and empennage (but with metal subfloor structure) was crash tested at the NASA Langley Research Center Impact Research Facility. The test was conducted to determine composite aircraft structural behavior for crash loading conditions and to provide a baseline for a similar aircraft test with a modified subfloor. Structural integrity and cabin volume were maintained. Lumbar loads for dummy occupants in energy absorbing seats wer substantially lower than those in standard aircraft seats; however, loads in the standard seats were much higher that those recorded under similar conditions for an all-metallic aircraft.
Jones, Lisa E.↗
Progress in supersonic cruise technology
It is reported that nine years of NASA research have yielded significant design solutions in such matters pertaining to large supersonic cruise vehicles as aerodynamics, structures, propulsion, noise reduction, takeoff and landing procedures, and advanced configuration concepts. Attention is given to the incremental performance gains achieved over the years (with the Concorde SST as baseline reference), arrow wing planform performance potential, superplastic forming/diffusion bonding of titanium alloy primary structures, advanced engine cycles, twin-fuselage high-capacity configurations, and the potential military payoff of SST research. It is concluded that the greatest promise for future research and development lies in fiber-reinforced, high-temperature metal structures and the twin-fuselage configuration.
Driver, C.↗
English airplane construction
English airplane construction is presented with a particular emphasis on metal construction techniques. Steel rib and fuselage construction are discussed as well as the use of duralumin in construction.
Schwencke, D↗
Analysis of a transport fuselage section drop test
Transport fuselage section drop tests provided useful information about the crash behavior of metal aircraft in preparation for a full-scale Boeing 720 controlled impact demonstration (CID). The fuselage sections have also provided an operational test environment for the data acquisition system designed for the CID test, and data for analysis and correlation with the DYCAST nonlinear finite-element program. The correlation of the DYCAST section model predictions was quite good for the total fuselage crushing deflection (22 to 24 inches predicted versus 24 to 26 inches measured), floor deformation, and accelerations for the floor and fuselage. The DYCAST seat and occupant model was adequate to approximate dynamic loading to the floor, but a more sophisticated model would be required for good correlation with dummy accelerations. Although a full-section model using only finite elements for the subfloor was desirable, constraints of time and computer resources limited the finite-element subfloor model to a two-frame model. Results from the two-frame model indicate that DYCAST can provide excellent correlation with experimental crash behavior of fuselage structure with a minimum of empirical force-deflection data representing structure in the analytical model.
E. L. Fasanella↗
On the Strength of Box Type Fuselages
The present investigation relates to a box-type fuselage with sides consisting of thin smooth sheet metal, stiffened by longitudinal members riveted to the flanged channel-section bulkheads or transverse frames and to the semicircular corrugated corner stiffenings. The results obtained in this particular case can be applied to a great number of similar structures.
FUSELAGE - BOX - STRENGTH↗
Data Reduction and Its Impact on Test-Analysis Correlation
A research project has been initiated to improve crash test and analysis correlation. The research has focused on two specimen types: simple metallic beams and plates; and a representative composite fuselage section. Impact tests were performed under carefully controlled conditions. In addition, the specimens were densely instrumented to enable not only correlation with finite element simulations, but to also assess the repeatability of the data. Simulations utilizing a detailed finite element model were executed in a nonlinear transient dynamic code. The results presented in this paper concentrate on the effect of several data reduction processes, to include filtering frequency and sampling rate, on the correlation accuracy.
Lyle, Karen H.↗
Experiment Verification of the Analytical Methodology to Predict the Residual Strength of Metallic Shell Structure
Experimental and analysis results for a curved, stiffened aluminum fuselage panel tested in a combined loads test machine with combined internal pressure, axial compression, and torsional shear loads are described. The experimental and analytical strain results for the panel with and without discrete source damage are presented. The effect of notch tip geometry on crack growth predictions is addressed. The crack growth trajectory predictions for the panel are presented for the applied loading conditions at failure.
Starnes, James H., Jr.↗
Crashworthy airframe design concepts: Fabrication and testing
Crashworthy floor concepts applicable to general aviation aircraft metal airframe structures were investigated. Initially several energy absorbing lower fuselage structure concepts were evaluated. Full scale floor sections representative of a twin engine, general aviation airplane lower fuselage structure were designed and fabricated. The floors featured an upper high strength platform with an energy absorbing, crushable structure underneath. Eighteen floors were fabricated that incorporated five different crushable subfloor concepts. The floors were then evaluated through static and dynamic testing. Computer programs NASTRAN and KRASH were used for the static and dynamic analysis of the floor section designs. Two twin engine airplane fuselages were modified to incorporate the most promising crashworthy floor sections for test evaluation.
Cronkhite, J. D.↗
Interior noise studies for general aviation types of aircraft. I - Field studies. II - Laboratory studies
Sources of the interior noise level of typical light aircraft are identified for stationary conditions on the ground and in flight. In addition, the relationship between the exterior near- and far-field noise around an aircraft and the interior noise field is examined. The sound transmission paths of a light aircraft fuselage are investigated, and the relative effectiveness of several components of the fuselage for sound attenuation is assessed. The fuselage furnishes an acoustic attenuation of about 20 dB; windows and metallic areas appear to transmit approximately equal amounts of sound energy.
Jha, S. K.↗
Aerodynamic optimization of an HSCT configuration using variable-complexity modeling
An approach to aerodynamic configuration optimization is presented for the high-speed civil transport (HSCT). A method to parameterize the wing shape, fuselage shape and nacelle placement is described. Variable-complexity design strategies are used to combine conceptual and preliminary-level design approaches, both to preserve interdisciplinary design influences and to reduce computational expense. Conceptual-design-level (approximate) methods are used to estimate aircraft weight, supersonic wave drag and drag due to lift, and landing angle of attack. The drag due to lift, wave drag and landing angle of attack are also evaluated using more detailed, preliminary-design-level techniques. New, approximate methods for estimating supersonic wave drag and drag due to lift are described. The methodology is applied to the minimization of the gross weight of an HSCT that flies at Mach 2.4 with a range of 5500 n.mi. Results are presented for wing planform shape optimization and for combined wing and fuselage optimization with nacelle placement. Case studies include both all-metal wings and advanced composite wings.
Hutchison, M. G.↗