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This paper presents the Turbine Air-Flow Test (TAFT) rig computational fluid dynamics (CFD) results for test matrix. The topics include: 1) TAFT Background; 2) Design Point CFD; 3) TAFT Test Plan and Test Matrix; and 4) CFD of Test Points. This paper is in viewgraph form.
An investigation was conducted on an 0.08-scale semispan model of the Chance Vought XF7U-1 airplane in the Langley high-speed 7- by 10-foot tunnel in the Mach number range from 0.40 to 0.97. The results are compared with those obtained with an 0.08-scale sting-mounted complete model tested in the same tunnel and with an 0.026-scale semispan model tested by the wing-flow method. The lift-curve slopes obtained for the 0.08-scale semispan model and the 0.026-scale wing-flow model were in good agreement but both were generally lower than the values obtained for the sting model. The results of an unpublished investigation have shown that tunnel-wall boundary-layer and strut-leakage effects can came the difference noted between the lift-curve slopes of the sting and the semispan data. Fair agreement was obtained among the data of the three models as regard the variation of pitching-moment coefficients with lift coefficient. The agreement between the complete and the semispan models was more favorable with the vertical fine on, because the wall-boundary-layer and strut leakage effects were less severe. In the Mach number range between 0.94 and 0.97, ailavator-control reversal was indicated in the wing-flow data near zero lift; Whereas, these same trends were indicated in the larger scale semispan data at somewhat higher lift coefficients.
An axial compressor test rig has been designed for the operation of small turbomachines. The inlet region consisted of a long flowpath region with two series of support struts and a flapped inlet guide vane. A flow test was run to calibrate and determine the source and magnitudes of the loss mechanisms in the inlet for a highly loaded two-stage axial compressor test. Several flow conditions and IGV angle settings were established in which detailed surveys were completed. Boundary layer bleed was also provided along the casing of the inlet behind the support struts and ahead of the IGV. A detailed discussion of the flowpath design along with a summary of the experimental results are provided in Part 1.
This data submission includes the raw time-lapse ERT (electrical resistivity tomography) monitoring data, flow system data, operator logs, E4D (https://e4d.pnnl.gov) inversion files, and meta-data necessary to reproduce the 4D ERT inversion for the Oct. 24 through Nov. 7 2018 post-stimulation flow test in test bed 1. The tests were done at the Sanford Underground Research Facility at Homestake Mine in South Dakota.
The EGS Collab project is developing ~10-20 m-scale field sites where fracture stimulation and flow models can be validated against controlled, small-scale, in-situ experiments. At the first experimental site, a hydraulic fracture will be created in metamorphic rock at the 4850 level in the former Homestake Mine. The experimental concept is for fracturing to be initiated at an injection well and continue until it intersects a production well approximately 10 meters away. Initial step-pressure flow testing of the fracture are to be performed to describe pressure-aperture-flow relationships. The flow field between the injector and producer boreholes will be characterized using a series of forced gradient dipole tracer tests. A number of fracture characterization models have been used to assist in the design of the tracer tests. The tracer test program will use conservative, sorbing, and particulate tracers, as well as sampling for radon gas to describe the fracture surface area (i.e., potential heat transfer area), flow pathway distribution, and volume. Tracer concentration at the production well (i.e. break through curves) will be measured using a series of inline sensors, liquid sampling devices, filtering of the effluent, and the measuring of gas concentrations in the effluent. Tracer monitoring data will be compared against results from a collection of numerical simulators developed at U.S. national laboratories and universities for the purpose of validating these flow and transport models. Ultimately these same models will be used to predict the heat transfer characteristics of the fracture and will be compared to a thermal characterization field test where cold water will be injected at the injection well and the temperature will be measured at the production well. This paper discusses the early tracer transport model predictions and parameters sensitivity that affect the tracer breakthrough curves at the production well.
The EGS Collab project is developing ~10-20 m-scale field sites where fracture stimulation and flow models can be validated against controlled, small-scale, in-situ experiments. At the first experimental site, a hydraulic fracture will be created in metamorphic rock at the 4850 level in the former Homestake Mine. The experimental concept is for fracturing to be initiated at an injection well and continue until it intersects a production well approximately 10 meters away. Initial step-pressure flow testing of the fracture are to be performed to describe pressure-aperture-flow relationships. The flow field between the injector and producer boreholes will be characterized using a series of forced gradient dipole tracer tests. A number of fracture characterization models have been used to assist in the design of the tracer tests. The tracer test program will use conservative, sorbing, and particulate tracers, as well as sampling for radon gas to describe the fracture surface area (i.e., potential heat transfer area), flow pathway distribution, and volume. Tracer concentration at the production well (i.e. break through curves) will be measured using a series of inline sensors, liquid sampling devices, filtering of the effluent, and the measuring of gas concentrations in the effluent. Tracer monitoring data will be compared against results from a collection of numerical simulators developed at U.S. national laboratories and universities for the purpose of validating these flow and transport models. Ultimately these same models will be used to predict the heat transfer characteristics of the fracture and will be compared to a thermal characterization field test where cold water will be injected at the injection well and the temperature will be measured at the production well. This paper discusses the early tracer transport model predictions and parameters sensitivity that affect the tracer breakthrough curves at the production well.
Results are presented of a wind-tunnel investigation made to determine the influence of the fuselage and tail surfaces on the rotary derivatives in yawing flight of a transonic-airplane configuration having 45 degrees sweptback wing and tail surfaces. The tests were run in the curved-flow test section of the Langley stability tunnel at a Reynolds number of 1.07 X 10 to the sixth power and consisted of balance measurements throughout the angle-of-attack range for several flight-path radii of curvature. The results are compared with data from forced-oscillation and free-oscillation tests, and a description of testing techniques used is included.
Tests results at the NASA Langley Research Center, involving a Mach 3.5 pilot quiet tunnel, have shown that laminar-layered nozzle walls improve boundary layer stability and reduce stream disturbance levels caused by eddy Mach wave radiation. This type of wall design is required to obtain transition Reynolds numbers on tests models as high as those previously observed in supersonic flight vehicles. The Mach 3.5 pilot nozzle wall boundary layers were tested for Tollmein-Schlichting and Goertler linear amplification, and, in an analysis of Goertler vortices in two axisymmetric Mach 5 nozzles, transition values were found to vary. These values were applied to several nozzles with similar throat heights but different expansion rates. Among the nozzles included in the study, a flat-wall radial flow nozzle and a proposed rod-wall nozzle were tested. For the highest test unit Reynolds number, it was determined that the nozzle wall surface finish should not exceed 0.3 micron. Oil flow studies have indicated that Goertler vortex disturbances were the dominant mechanism causing transition on the walls of the pilot nozzle.
An evaluation of the effect of model inlet air temperature drift during a test run was performed to aid in the decision on the need for and/or the schedule for including heaters in the SRMAFTE. The Sverdrup acceptance test data was used to determine the drift in air temperature during runs over the entire range of delivered flow rates and pressures. The effect of this temperature drift on the model Reynolds number was also calculated. It was concluded from this study that a 2% change in absolute temperature during a test run could be adequately accounted for by the data analysis program. A handout package of these results was prepared and presented to ED35 management.
A transonic wing, designed to accentuate key transition physics, is tested at cryogenic conditions at the National Transonic Facility at NASA Langley. The collaborative test between Boeing and NASA is aimed at assessing the facility for high-Reynolds number testing of configurations with significant regions of laminar flow. The test shows a unit Reynolds number upper limit of 26 M/ft for achieving natural transition. At higher Reynolds numbers turbulent wedges emanating from the leading edge bypass the natural transition process and destroy the laminar flow. At lower Reynolds numbers, the transition location is well correlated with the Tollmien-Schlichting-wave N-factor. The low-Reynolds number results suggest that the flow quality is acceptable for laminar flow testing if the loss of laminar flow due to bypass transition can be avoided.
The NASA Juncture Flow test, whose purpose is CFD validation for wing juncture trailing edge separation and progression, was designed from the outset to be a highly collaborative effort between CFD computationalists and experimentalists. This paper highlights key aspects of the planning and execution of the project, which has recently completed its first phase of wind tunnel testing. The joint CFD/experimental team is described, and its accomplishments to date are summarized.
The University of Missouri-Columbia Research Reactor (MURR®) is one of five U.S. high performance research reactors (USHPRR), plus one critical facility, that actively collaborates with the National Nuclear Security Administration (NNSA) Material Management and Minimization(M 3 ) Reactor Conversion Program to convert to the use of low-enriched uranium (LEU, < 20 wt.% U-235) fuel. A new type of LEU fuel with very high density, based on an alloy of uranium and 10 weight percent molybdenum (U-10Mo), is expected to allow the conversion to LEU of USHPRR that have been found unable to be converted with previously qualified uranium silicide-aluminum (U 3 Si 2 -Al) dispersion fuel. MURR has been working with the USHPRR Reactor Conversion (RC) Pillar at Argonne National Laboratory to perform fuel element design and fuel cycle performance analyses, steady-state thermal hydraulics safety analyses, and accident safety analyses in preparation for the conversion of MURR and to support a preliminary Safety Analysis Report (SAR) for conversion to LEU fuel. This work is performed in preparation for the flow test campaign that will be conducted by the USHPRR RC Pillar. The purpose of the hydraulic performance evaluation of the MURR LEU fuel element designed by the RC Pillar is to test a prototypic commercially fabricated LEU fuel element to determine whether any failure modes are observed or predicted in the fuel element, including significant deformations such as plate bending, twisting, or plate detachment from the side plate under selected safety-basis limits for reactor hydraulic conditions. To support the design of the flow test for MURR LEU fuel element hydraulic performance evaluation, design parameters for hydraulic testing of the LEU fuel element are laid out in this report.
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The EGS Collab project is developing ~10-20 m-scale field sites where fracture stimulation and flow models can be validated against controlled, small-scale, in-situ experiments. At the first experimental site, a hydraulic fracture will be created in metamorphic rock at the 4850 level in the former Homestake Mine. The experimental concept is for fracturing to be initiated at an injection well and continue until it intersects a production well approximately 10 meters away. Initial step-pressure flow testing of the fracture are to be performed to describe pressure-aperture-flow relationships. The flow field between the injector and producer boreholes will be characterized using a series of forced gradient dipole tracer tests. A number of fracture characterization models have been used to assist in the design of the tracer tests. The tracer test program will use conservative, sorbing, and particulate tracers, as well as sampling for radon gas to describe the fracture surface area (i.e., potential heat transfer area), flow pathway distribution, and volume. Tracer concentration at the production well (i.e. break through curves) will be measured using a series of inline sensors, liquid sampling devices, filtering of the effluent, and the measuring of gas concentrations in the effluent. Tracer monitoring data will be compared against results from a collection of numerical simulators developed at U.S. national laboratories and universities for the purpose of validating these flow and transport models. Ultimately these same models will be used to predict the heat transfer characteristics of the fracture and will be compared to a thermal characterization field test where cold water will be injected at the injection well and the temperature will be measured at the production well. This paper discusses the early tracer transport model predictions and parameters sensitivity that affect the tracer breakthrough curves at the production well.
Following the start of SSME certification testing for the Pratt and Whitney Alternate Turbopump Development (ATD) High Pressure Oxidizer Turbopump (HPOTP), cracking of the leading edge of the inner HEX vane was experienced. The HEX vane, at the inlet of the oxidizer bowl in the Hot Gas Manifold (HGM), accepts the HPOTP turbine discharge flow and turns it toward the Gaseous Oxidizer Heat Exchanger (GOX HEX) coil. The cracking consistently initiated over a specific circumferential region of the hex vane, with other circumferential locations appearing with increased run time. Since cracking had not to date been seen with the baseline HPOTP, a fluid-structural interaction involving the ATD HPOTP turbine exit flowfield and the HEX inner vane was suspected. As part of NASA contract NAS8-36801, Pratt and Whitney conducted air flow tests of the ATD HPOTP turbine turnaround duct flowpath in the MSFC Phase 2 HGM air flow model. These tests included HEX vane strain gages and additional fluctuating pressure gages in the turnaround duct and HEX vane flowpath area. Three-dimensional flow probe measurements at two stations downstream of the turbine simulator exit plane were also made. Modifications to the HPOTP turbine simulator investigated the effects on turbine exit flow profile and velocity components, with the objective of reproducing flow conditions calculated for the actual ATD HPOTP hardware. Testing was done at the MSFC SSME Dynamic Fluid Air Flow (Dual-Leg) Facility, at air supply pressures between 50 and 250 psia. Combinations of turbine exit Mach number and pressure level were run to investigate the effect of flow regime. Information presented includes: (1) Descriptions of turbine simulator modifications to produce the desired flow environment; (2) Types and locations for instrumentation added to the flow model for improved diagnostic capability; (3) Evaluation of the effect of changes to the turbine simulator flowpath on the turbine exit flow environment; and (4) Comparison of the experimental turbine exit flow environment to the environment calculated for the ATD HPOTP.
Femtosecond laser electronic excitation tagging (FLEET) was applied to obtain flowfield velocity data for the Swept Wing Flow Test (SWiFT) at the NASA Langley Research Center National Transonic Facility (NTF). Despite numerous challenges associated with performing flow velocimetry measurements within a large-scale cryogenic wind tunnel facility, the experimental campaign was conducted under various conditions, including dry air at 320 K, cool nitrogen at 240 K, and Mach numbers of 0.2 and 0.8. FLEET velocimetry measurements were performed in the downstream wake of the SWiFT model, providing a quantitative dataset. This dataset includes one-dimensional velocity profiles and two-dimensional velocity maps acquired at different angles of attack and Reynolds numbers. The two-dimensional single component velocity maps indicate relatively uniform flow across the 120-mm wide wake flow survey suggesting that the main flow features can be represented by single-position linear velocity profiles. The measured instantaneous velocity profiles at variable angles of attack are compared to model lift coefficient information obtained at Mach 0.2. At high Reynolds numbers, a sudden velocity decrease was observed in the FLEET measurements at the same time as stall in lift coefficient was observed. At a low Reynolds number, both the velocity profiles and the lift coefficient show a smoother transition, without a sudden stall. Furthermore, the two-dimensional, one component velocity map reveals a velocity deficit region at Mach 0.8 at various angles of attack. Both single shot and mean velocity measurements were acquired allowing assessment of flowfield fluctuations and measurement precisions. The uncertainties are within 4 m/s in mean measurements based on repeatability data and about 5 m/s in instantaneous single-shot measurements. Measurements are reported with ~4.8 mm spatial resolution with 32-pixel averaging used to reduce measurement errors.
Femtosecond laser electronic excitation tagging (FLEET) was applied to obtain flowfield velocity data for the Swept Wing Flow Test (SWiFT) at the NASA Langley Research Center National Transonic Facility (NTF). Despite numerous challenges associated with performing flow velocimetry measurements within a large-scale cryogenic wind tunnel facility, the experimental campaign was conducted under various conditions, including dry air at 320 K, cool nitrogen at 240 K, and Mach numbers of 0.2 and 0.8. FLEET velocimetry measurements were performed in the downstream wake of the SWiFT model, providing a quantitative dataset. This dataset includes one-dimensional velocity profiles and two-dimensional velocity maps acquired at different angles of attack and Reynolds numbers. The two-dimensional single component velocity maps indicate relatively uniform flow across the 120-mm wide wake flow survey suggesting that the main flow features can be represented by single-position linear velocity profiles. The measured instantaneous velocity profiles at variable angles of attack are compared to model lift coefficient information obtained at Mach 0.2. At high Reynolds numbers, a sudden velocity decrease was observed in the FLEET measurements at the same time as stall in lift coefficient was observed. At a low Reynolds number, both the velocity profiles and the lift coefficient show a smoother transition, without a sudden stall. Furthermore, the two-dimensional, one component velocity map reveals a velocity deficit region at Mach 0.8 at various angles of attack. Both single shot and mean velocity measurements were acquired allowing assessment of flowfield fluctuations and measurement precisions. The uncertainties are within 4 m/s in mean measurements based on repeatability data and about 5 m/s in instantaneous single-shot measurements. Measurements are reported with ~4.8 mm spatial resolution with 32-pixel averaging used to reduce measurement errors.
Corrugated metal flexhoses are used to supply fluid routing where straight rigid pipes cannot meet the design requirements due to vibrations, thermal expansion, or motion. These types of hoses are found in a wide range of applications at KSC (Exploration Ground Systems Program in particular) with various fluid commodities such as fuel, oxidizers, coolant, and cryogenics. However, flexibility of design comes at a price: due to increased levels of turbulence generated by the hose geometry, the necessary supply pressure must increase to achieve the same flow rate. Furthermore, the convolutes of the flexhoses interact with the flow field to generate areas of flow separation which leads to a phenomenon known as vortex shedding. When the frequency of vortex shedding couples with the natural frequency of the hose, this can be detrimental and cause premature failure. There are a limited amount of software that can correctly model the coupled fluid structure interactions(FSI) between the solid and fluid physics. This project aims to develop a computer model that can predict Flow-Induced Vibration (FIV) on flexhoses in one of the atypical configurations found in the State-of-the-Art (SOTA) standard for hoses in an angulated state. Our research seeks to extend the literature and expand NASA’s FIV standard. The computational rigor and resources available in the Apollo Era did not allow for flow coupling between fluids and structure interfaces to evaluate FIV of the flexhose. Our team believes that modern techniques and methods of evaluation should be used to reevaluate and extend the database of FIV and stiffness properties of flexhoses to assess the risk of failure. The core performance criteria is a computer model that is able to predict the FIV frequency within 10%.