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NASA NTRS1992

Design tradeoffs on engine-integrated hypersonic vehicles

Two classes of airbreathing hypersonic vehicle concepts, one for primarily cruise missions and the other for accelerator type missions, are presented. Both are designed with waverider airframes and hydrogen-fueled scramjet engine modules. Cruise configurations are optimized for the product of I(sp) and L/D while matching lift to weight and thrust to drag at some equivalence ratio. Accelerator configurations are optimized for effective specific impulse while matching lift to weight at an equivalence ratio of one. The method and computer code developed to optimize the configurations are discussed. The features and design tradeoffs for each class of vehicles are described. Recently available weight estimates for all-body waveriders have had a significant impact on the integrated configurations. Mach 8 vehicles at 40 km altitude optimized with the cruise objective function have L/Ds of 2.55 to 2.92 and I(sp)s of 2850 to 2940 sec. A Mach 14 vehicle at 40-km altitude optimized with the accelerator objective function has an I(sp) sub eff of 189 sec, and a Mach 10 vehicle an I(sp) sub eff of 880 sec.

O'Neill, Mary Kae L.↗

NASA NTRS1993

A ceramic matrix composite thermal protection system for hypersonic vehicles

The next generation of hypersonic vehicles (NASP, SSTO) that require reusable thermal protection systems will experience acreage surface temperatures in excess of 1100 C. More important, they will experience a more severe physical environment than the Space Shuttle due to non-pristine launching and landing conditions. As a result, maintenance, inspection, and replacement factors must be more thoroughly incorporated into the design of the TPS. To meet these requirements, an advanced thermal protection system was conceived, designated 'TOPHAT'. This system consists of a toughened outer ceramic matrix composite (CMC) attached to a rigid reusable surface insulator (RSI) which is directly bonded to the surface. The objective of this effort was to evaluate this concept in an aeroconvective environment, to determine the effect of impacts to the CMC material, and to compare the results with existing thermal protection systems.

Riccitiello, Salvatore R.↗

NASA NTRS1994

Computational study of generic hypersonic vehicle flow fields

The geometric data of the generic hypersonic vehicle configuration included body definitions and preliminary grids for the forebody (nose cone excluded), midsection (propulsion system excluded), and afterbody sections. This data was to be augmented by the nose section geometry (blunt conical section mated with the noncircular cross section of the forebody initial plane) along with a grid and a detailed supersonic combustion ramjet (scramjet) geometry (inlet and combustor) which should be merged with the nozzle portion of the afterbody geometry. The solutions were to be obtained by using a Navier-Stokes (NS) code such as TUFF for the nose portion, a parabolized Navier-Stokes (PNS) solver such as the UPS and STUFF codes for the forebody, a NS solver with finite rate hydrogen-air chemistry capability such as TUFF and SPARK for the scramjet and a suitable solver (NS or PNS) for the afterbody and external nozzle flows. The numerical simulation of the hypersonic propulsion system for the generic hypersonic vehicle is the major focus of this entire work. Supersonic combustion ramjet is such a propulsion system, hence the main thrust of the present task has been to establish a solution procedure for the scramjet flow. The scramjet flow is compressible, turbulent, and reacting. The fuel used is hydrogen and the combustion process proceeds at a finite rate. As a result, the solution procedure must be capable of addressing such flows.

Narayan, Johnny R.↗

NASA NTRS1994

A parametric sensitivity study for single-stage-to-orbit hypersonic vehicles using trajectory optimization

The class of hypersonic vehicle configurations with single stage-to-orbit (SSTO) capability reflect highly integrated airframe and propulsion systems. These designs are also known to exhibit a large degree of interaction between the airframe and engine dynamics. Consequently, even simplified hypersonic models are characterized by tightly coupled nonlinear equations of motion. In addition, hypersonic SSTO vehicles present a major system design challenge; the vehicle's overall mission performance is a function of its subsystem efficiencies including structural, aerodynamic, propulsive, and operational. Further, all subsystem efficiencies are interrelated, hence, independent optimization of the subsystems is not likely to lead to an optimum design. Thus, it is desired to know the effect of various subsystem efficiencies on overall mission performance. For the purposes of this analysis, mission performance will be measured in terms of the payload weight inserted into orbit. In this report, a trajectory optimization problem is formulated for a generic hypersonic lifting body for a specified orbit-injection mission. A solution method is outlined, and results are detailed for the generic vehicle, referred to as the baseline model. After evaluating the performance of the baseline model, a sensitivity study is presented to determine the effect of various subsystem efficiencies on mission performance. This consists of performing a parametric analysis of the basic design parameters, generating a matrix of configurations, and determining the mission performance of each configuration. Also, the performance loss due to constraining the total head load experienced by the vehicle is evaluated. The key results from this analysis include the formulation of the sizing problem for this vehicle class using trajectory optimization, characteristics of the optimal trajectories, and the subsystem design sensitivities.

Lovell, T. Alan↗

NASA NTRS1967

Fabrication process developments of a structural model for research on hydrogen- fueled hypersonic vehicles

Test structural model for hydrogen-fueled hypersonic vehicles

TEST EQUIPMENT↗

NASA NTRS1992

Heat pipe and surface mass transfer cooling of hypersonic vehicle structures

The problem of determining the feasibility of cooling hypersonic vehicle leading-edge structures exposed to severe aerodynamic surface heating using heat pipe and mass transfer cooling techniques is addressed. A description is presented of a numerical finite-difference-based hypersonic leading-edge cooling model incorporating poststartup liquid metal heat pipe cooling with surface transpiration and film cooling to predict the transient structural temperature distributions and maximum surface temperatures of hypersonic vehicle leading edge. An application of this model to the transient cooling of a typical aerospace plane wing leading-edge section. The results of this application indicated that liquid metal heat pipe cooling alone is insufficient to maintain surface temperatures below an assumed maximum level of 1800 K for about one-third of a typical aerospace plane ascent trajectory through the earth's atmosphere.

Colwell, Gene T.↗

NASA NTRS1992

On some recent advances in multidisciplinary analysis of hypersonic vehicles

This paper presents pertinent details of the development and application of an integrated, multidisciplinary finite element analysis tool for the effective modeling and simulation of aerospace vehicles including hypersonic ones. Recent advances in this connection include more efficient CFD solution techniques and also aeroservoelastic stability analysis methods that employ unsteady aerodynamic forces for computation of flutter and divergence speeds. An accelerated Euler solution procedure based on the Aitken acceleration technique has recently been implemented that effects considerable improvement in solution efficiency for the same level of solution accuracy, as evidenced by example problems presented in the paper. A summary of finite element numerical formulations for the various individual disciplines as well as for the unified aeroservoelastic analysis and some relevant numerical examples are also presented in the paper.

Gupta, K. K.↗

NASA NTRS2005

X-43 Hypersonic Vehicle Technology Development

NASA recently completed two major programs in Hypersonics: Hyper-X, with the record-breaking flights of the X-43A, and the Next Generation Launch Technology (NGLT) Program. The X-43A flights, the culmination of the Hyper-X Program, were the first-ever examples of a scramjet engine propelling a hypersonic vehicle and provided unique, convincing, detailed flight data required to validate the design tools needed for design and development of future operational hypersonic airbreathing vehicles. Concurrent with Hyper-X, NASA's NGLT Program focused on technologies needed for future revolutionary launch vehicles. The NGLT was "competed" by NASA in response to the President s redirection of the agency to space exploration, after making significant progress towards maturing technologies required to enable airbreathing hypersonic launch vehicles. NGLT quantified the benefits, identified technology needs, developed airframe and propulsion technology, chartered a broad University base, and developed detailed plans to mature and validate hypersonic airbreathing technology for space access. NASA is currently in the process of defining plans for a new Hypersonic Technology Program. Details of that plan are not currently available. This paper highlights results from the successful Mach 7 and 10 flights of the X-43A, and the current state of hypersonic technology.

Voland, Randall T.↗

NASA NTRS1991

Integrated trajectory and control analysis for generic hypersonic vehicles

A tool which supports integrated assessment of air-breathing hypersonic vehicle trajectory management and control strategy has been developed by Hattis and Malchow (1991). Using a two-point boundary value problem solution technique, the tool can construct an entire near-minimum-fuel trajectory and desired control strategy from takeoff to orbit, while satisfying physically derived inequality constraints and while achieving efficient propulsive mode phasing. A strategy is also formulated to construct preliminary trajectory and control history representations with less computational burden than required for the overall flight profile assessment. A tabulated example hypersonic vehicle model has been used to demonstrate the integrated analysis methodology. To assure good numerical behavior when the algorithm uses tabulated model data, a multidimensional cubic spline curve smoothing routine has been developed. A dynamic-pressure-constrained, near-fuel-optimal trajectory was computed to provide examples of information that the methodology can provide. Previously unspecified propulsive discontinuities were located, flight regimes demanding rapid attitude changes were identified, available and closed-loop controller authority was ascertained, and inadequacies in vehicle and specific subsystem model representations were determined.

Hattis, Philip D.↗

NASA NTRS1991

Multidisciplinary modeling and simulation of a generic hypersonic vehicle

The modeling and simulation of hypersonic vehicles which involve the interaction of a number of major technical disciplines including aerodynamics, structures, heat transfer, propulsion, and control engineering are described. Finite element numerical formulations of individual disciplines including their appropriate integration for multidisciplinary simulation are presented. An efficient unstructured grid generation strategy, evolved by modifying an existing code, is developed.

Gupta, K. K.↗

NASA NTRS1993

Minimum-fuel trajectories for hypersonic vehicles with aeropropulsive interactions

Lovell, T. A.↗

NASA NTRS1991

Trajectory optimization and guidance for a hypersonic vehicle

The optimal ascent problem for a hypersonic vehicle is formulated as an inverse dynamic problem. This formulation is essential in solving the trajectory optimization problem via the nonlinear programming approach. Both minimum-fuel and minimax type of performance indices are considered. The results reveal important features of the optimal trajectory and controls, and they are subsequently used to construct a nonlinear feedback midcourse control law. This control law not only greatly simplifies the difficult constrained optimization problem and yields improved solutions, but is also suitable for onboard implementation. Finally, off-nominal trajectory guidance is addressed using combination of feedback compensation and onboard generation of control through the inverse dynamics approach.

Lu, Ping↗

NASA NTRS2011

Effects of Cavities and Protuberances on Transition over Hypersonic Vehicles

Surface protuberances and cavities on a hypersonic vehicle are known to cause several aerodynamic or aerothermodynamic issues. Most important of all, premature transition due to these surface irregularities can lead to a significant rise in surface heating. To help understand laminar-turbulent transition induced by protuberances or cavities on a Crew Exploration Vehicle (CEV) surface, high-fidelity numerical simulations are carried out for both types of trips on a CEV wind tunnel model. Due to the large bluntness, these surface irregularities reside in an accelerating subsonic boundary layer. For the Mach 6 wind tunnel conditions with a roughness Reynolds number Re(sub kk) of 800, it was found that a protuberance with a height to boundary layer thickness ratio of 0.73 leads to strong wake instability and spontaneous vortex shedding, while a cavity with identical geometry only causes a rather weak flow unsteadiness. The same cavity with a larger Reynolds number also leads to similar spontaneous vortex shedding and wake instability. The wake development and the formation of hairpin vortices for both protuberance and cavity were found to be qualitatively similar to that observed for an isolated hemisphere submerged in a subsonic, low speed flat-plate boundary layer. However, the shed vortices and their accompanying instability waves were found to be slightly stabilized downstream by the accelerating boundary layer along the CEV surface. Despite this stabilizing influence, it was found that the wake instability spreads substantially in both wall-normal and azimuthal directions as the flow is evolving towards a transitional state. Similarities and differences between the wake instability behind a protuberance and a cavity are investigated. Computations for the Mach 6 boundary layer over a slender cylindrical roughness element with a height to the boundary layer thickness of about 1.1 also shows spontaneous vortex shedding and strong wake instability. Comparisons of detailed flow structures associated with protuberances at subsonic and supersonic edge Mach numbers indicate distinctively different instability mechanisms.

Chang, Chau-Lyan↗

NASA NTRS1991

Structural dynamic and aeroelastic considerations for hypersonic vehicles

Structural dynamic and aeroelastic considerations applicable to hypersonic vehicles are discussed. Emphasis is given to aerospace plane configurations. The definition of aerothermoelasticity and the operational flight environment are reviewed, and structural dynamic and aeroelastic areas of concern are individually discussed, including vibration, landing and taxiing, propellant dynamics, acoustics, lifting surface flutter, panel flutter, control surface buzz, buffeting, gust response, and static aeroelasticity. Recent research results from all-moveable delta-wing aerolastic studies, engine inlet lip aeroelastic analysis, and studies of thermal effects on vibration frequencies, aerodynamic heating effects on flutter, and active control of aeroelastic response are reviewed.

Cazier, F. W., Jr.↗

NASA NTRS1993

Integrated control of hypersonic vehicles - A necessity not just a possibility

The unique problems to be encountered in the design of systems for the precise control of hypersonic vehicles are to be reviewed and discussed. These problems pose significant research challenges if successful guidance and control systems are to be developed for this new class of vehicle. These challenges will be shown to arise due to the stringent mission requirements on the vehicle, and the highly integrated configuration designs being considered. In this paper, the mission requirements and operational goals of these vehicles will be first reviewed, and the trajectory performance issues highlighted. Then the presence of critical coupling between several vehicular subsystems will be clearly exposed, and the dynamic interactions between these subsystems will be presented. The results to be discussed are based on the analysis of a generic hypersonic vehicle, with characteristics similar to the X-30. It is an unstable, highly-coupled, aeropropulsive/aeroelastic system, with large variations in its attitude-dynamic characteristics over its extensive flight envelope. The genesis of these interactions is explored, the magnitudes quantified, and their significance in the context of control-system design presented. Finally, some candidate designs for the highly-integrated control systems will be presented.

Schmidt, David K.↗

NASA NTRS2009

Hypersonic Vehicle Propulsion System Control Model Development Roadmap and Activities

The NASA Fundamental Aeronautics Program Hypersonic project is directed towards fundamental research for two classes of hypersonic vehicles: highly reliable reusable launch systems (HRRLS) and high-mass Mars entry systems (HMMES). The objective of the hypersonic guidance, navigation, and control (GN&C) discipline team is to develop advanced guidance and control algorithms to enable efficient and effective operation of these challenging vehicles. The ongoing work at the NASA Glenn Research Center supports the hypersonic GN&C effort in developing tools to aid the design of advanced control algorithms that specifically address the propulsion system of the HRRLSclass vehicles. These tools are being developed in conjunction with complementary research and development activities in hypersonic propulsion at Glenn and elsewhere. This report is focused on obtaining control-relevant dynamic models of an HRRLS-type hypersonic vehicle propulsion system.

Stueber, Thomas J.↗

NASA NTRS1993

Robust control of hypersonic vehicles considering propulsive and aeroelastic effects

The influence of propulsion system variations and elastic fuselage behavior on the flight control system of an airbreathing hypersonic vehicle is investigated. Thrust vector magnitude and direction changes due to angle of attack variations affect the pitching moment. Low structural vibration frequencies may occur close to the rigid body modes influencing the angle of attack and lead to possible cross coupling. These effects are modeled as uncertainties in the context of a robust control study of a hypersonic vehicle model accelerating through Mach 8 using H-infinity and mu synthesis techniques. Various levels of uncertainty are introduced into the system. Both individual and simultaneous appearance of uncertainty are considered. The results indicate that the chosen design technique is suitable for this kind of problem provided that a fairly good knowledge of the effects mentioned above is available. The order of the designed controller is reduced but robust performance is lost which shows the need for fixed order design techniques.

Buschek, Harald↗

NASA NTRS1993

Experimental research activities in dynamic response and sonic fatigue of hypersonic vehicle structures at NASA Langley Research Center

This paper presents an overview of experimental research activities being pursued at the NASA Langley Research Center for dynamic response and sonic fatigue of hypersonic vehicle structures. The capabilities of the principle test facility, the Thermal Acoustic Fatigue Apparatus, are first given. Results from recent dynamic response and sonic fatigue tests on candidate hypersonic vehicle structures are then presented.

Rizzi, Stephen A.↗