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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2
All sourcesNASA NTRSDOE OSTI
DOE OSTI2021

A preliminary investigation into the electrodeposition and synthesis of radiopure Copper–Chromium alloys for rare-event physics detector systems

Current investigations into neutrinoless double beta decay and the direct detection of dark matter require increasingly sensitive detector systems that demand ultra-low background materials. These requirements have previously been attained using ultra-radiopure electroformed (EF) copper. However, pure copper possesses high ductility and relatively low strength, which necessitates the need for large amounts of material and extra care during fabrication to help minimize galling and mechanical failure. Furthermore, we investigate an alloying alternative to pure EF copper by examining low wt% copper chrome (Cu–Cr) solid solution alloys, with inquiries into alloy hardness, strength, and radiopurity. Alloyed Cu–Cr layered samples are shown to exhibit significantly increased hardness compared to EF copper, for example showing a 50% increase in exhibited hardness using less than 1% Cr by weight, with limited negative impact to the material’s radiopurity.

Background↗
DOE OSTI2023

Bending and shear improvements in 3D-printed core sandwich composites through modification of resin uptake in the skin/core interphase region

Fused deposition modeling (FDM) printed polymers are rarely used as a structural material due to anisotropic and low mechanical properties compared with conventional composites. In recent years, greater need has been expressed for recycling of materials, such as recyclable FDM, at the end of service life to reduce environmental pollution and manufacture cost. However, how the amount of resin uptake in the skin and skin/core interphase affects the bending and shear performance of the sandwich composites when replacing the low strength and ductile core (conventional core) with a high strength and brittle core (FDM printed PLA (polylactic acid) core) still remains unclear. A new manufacturing routine is needed to improve the incorporation of FDM printed polymers in composite structures. In this work, FDM printed PLA was used as core material and sandwiched between two unidirectional glass fiber reinforced polymer (GFRP) skins to form a sandwich composite by compression-molding (CM) process, which provides a good manufacturing strategy for skin/core interphase modification. The significance of the CM process is proved by investigating the effect of resin uptake on bending and in-plane/out-of-plane shear performances. Current first order shear deformation (FSDT) theory lacks a direct connection between the in-plane shear stress and out-of-shear stress in the core region of sandwich composites. With the help of DIC, a connection between the in-plane shear and the out-of-plane shear strain was built and in-plane shear properties can acquire through out-of-plane shear properties, hence reducing the redundancy of sample preparation or the need for simulation. A significant improvement was found compared with the optimized resin uptake (Optimized resin uptake range: 20.43%–22.86 wt%) 3D-printed PLA core sandwich composite and lowest performance sandwich composite (Improvement: in-plane shear strength (~34%)/modulus (~29%), out-of-plane shear strength (~25%)/modulus (~31%), specific peak bending load (~19%)). Finally, compared with balsa core sandwich composites, the 3D-printed cores are suitable for use in composite sandwich structures in many applications with a satisfactory strength-to-weight ratio.

3D-printed core sandwich composite↗
DOE OSTI2020

Two Strengths of Ordinary Chondritic Meteoroids as Derived from Their Atmospheric Fragmentation Modeling

The internal structure and strength of small asteroids and large meteoroids is poorly known. Observation of bright fireballs in the Earth’s atmosphere can explore meteoroid structure by studying meteoroid fragmentation during the flight. Earlier evaluations showed that the meteoroid’s strength is significantly lower than that of the recovered meteorites. We present a detailed study of atmospheric fragmentation of seven meteorite falls, all ordinary chondrites, and 14 other fireballs, where meteorite fall was predicted but the meteorites, probably also ordinary chondrites, were not recovered. All observations were made by the autonomous observatories of the European Fireball Network and include detailed radiometric light curves. A model, called the semiempirical fragmentation model, was developed to fit the light curves and decelerations. Videos showing individual fragments were available in some cases. The results demonstrated that meteoroids do not fragment randomly but in two distinct phases. The first phase typically corresponds to low strengths of 0.04–0.12 MPa. In two-thirds of cases, the first phase was catastrophic or nearly catastrophic with at least 40% of mass lost. The second phase corresponds to 0.9–5 MPa for confirmed meteorite falls and somewhat lower strengths, from about 0.5 MPa, for smaller meteoroids. All of these strengths are lower than the tensile strengths of ordinary chondritic meteorites cited in the literature, 20–40 MPa. We interpret the second phase as being due to cracks in meteoroids and the first phase as a separation of weakly cemented fragments, which reaccumulated at the surfaces of asteroids after asteroid collisions.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2019

Seamless Nb tubes for SRF cavities

A. Executive Summary Understanding Developed Relationships between level of work, plastic strain orientation, level of annealing, grain size, strength, ductility, and texture were developed for heavily worked bulk RRR grade cast pure niobium (Nb). Technical Effectiveness of Approach Part A: The approach used for plastic deformation of bulk Nb was room temperature equal channel angular extrusion (ECAE). This approach is very effective for microstructural breakdown of worked and post-strain recrystallized Nb. A major problem with breaking down the microstructure of cast Nb is development of a consistent (repeatable) and uniform microstructure. This is most effectively accomplished by a series of orthogonal working steps (multipass ECAE (mECAE)) separated by full recrystallization. Forming tube from such material leads to a uniform microstructure in the tube. Part B: The approach developed to produce a microstructure in thin-walled tube that is very favorable for hydroforming into a superconducting radio frequency (SRF) cavity is tube-ECAE (tECAE). Tube-ECAE results in an axisymmetric circumferentially uniform microstructure with a texture more favorable for expansion hydroforming than tube formed by conventional methods such as extrusion, drawing, and ironing. Economic Feasibility of Methods Investigated and Demonstrated Although this was not demonstrated because of funding limitations, it is strongly believed that mECAE combined with intermediate recrystallization heat treatments and tECAE are economically viable approaches for producing a consistent, uniform, fine- or coarse-grained microstructure in RRR grade Nb tube starting from a large-grained and highly textured cast ingot. These methods are relatively easy to apply; the challenge is development of equipment and tooling that works well and is operator friendly. Commercially viable ECAE tooling for bulk Nb microstructure breakdown was developed; significant progress was made on the design of scaled-up equipment for tECAE. Patents on tECAE have been granted in Europe, Japan, and the United States. Public Benefit The approaches developed for fabricating RRR grade Nb tubing suitable for hydroforming into multi-cell SRF cavities have substantial public benefit because they will enable the manufacture of lower cost multicell SRF cavities for advanced linear particle accelerators. In addition, the approach developed for fabricating uniform and consistent axisymmetric microstructures in metal tubing can be applied to tubes made of metal alloys other than Nb. Applications exist in Ta tubing for superconductor wire applications, Mg alloy tubing for bio-implants, and aerospace tubing for structural hollow section components. The idea of tECAE can be applied to heal the heat affected zone (HAZ) in seam-welded tubing, thus erasing or healing the low-strength properties in the weld zone.

36 MATERIALS SCIENCE↗
DOE OSTI2022

Mechanical Property Evaluation of CuNb Composites Manufactured with High-Pressure Torsion

Copper is under consideration as the optimum material for both high heat flux applications and high pulsed magnets. One challenge is that copper has low strength which is problematic to deployment in these applications. One solution is to alloy copper with BCC elements to improve its mechanical properties. However, the limited solubility of the BCC elements in copper requires high deformation processes to be used in order to manufacture these 3D composites. Here, high energy ball milling combined with high pressure torsion was used to manufacture 3D Cu-Nb composites. After the consolidation the mechanical properties of the composites were measured using micro- and nanohardness testing at room and elevated temperature. The results indicated that after 10 turns during the high-pressure torsion consolidation, the mechanical properties of the composites were completely saturated displaying uniform properties across the manufactured disk. Performing the high pressure torsion at temperature further improved consolidation of the disk. The high temperature nanoindentation also indicated a change in the deformation mechanism between 200 and 500 ºC.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗
DOE OSTI2019

A eutectic dual-phase design towards superior mechanical properties of heusler-type ferromagnetic shape memory alloys

Heusler-type ferromagnetic shape memory alloys possess attractive multifunctional properties, including magnetic field induced shape memory effect, magnetoresistance and magnetocaloric effect, owing to the unique concurrent magnetic and martensitic transformations. However, these intermetallics generally exhibit intrinsic high brittleness and low strength, which severely impede their workability for processing and applicability in real use. In this study, we demonstrate a new grain refining strategy by means of eutectic solidification to improve the mechanical properties in Ni-Mn-Sn-Fe alloys. In a fully eutectic microstructure, the average γ lamellae thickness was refined to ~170 nm and the composite showed a compressive strength of 1950 MPa, ductility of 19.5%, Young’s Modulus of 38 GPa, pseudoelasticity of 3.2% and high mechanical cyclic stability. The high mechanical performance is attributed to the effect of departmentalization of the brittle Heusler alloy by the densely distributed γ phase fine lamellae in resisting crack propagation. The eutectic Heusler composite exhibited a metamagnetic phase transformation, with a magnetic entropy change of 10.2 J/kg·K and a refrigeration capacity of 168 J/kg in a field change of 5 T.

36 MATERIALS SCIENCE↗
DOE OSTI2024

Numerical modeling of electromagnetic field spatiotemporal evolution to evaluate the effects on calcium carbonate crystallization

Calcium carbonate (CaCO 3 ) scaling is a significant impediment to water systems. Electromagnetic field (EMF) treatment is a promising approach to control scaling owing to its simplicity and low or no energy requirements. However, the underlying mechanisms by which EMF impacts CaCO 3 crystallization remain unclear due to the challenges in measuring the EMFs in feed solutions and the lack of a fundamental understanding of the applied EMFs and the observed physicochemical phenomena. To fill this knowledge gap, a high-fidelity COMSOL model was first developed to simulate EMFs in bulk solutions for three alternating current-induced EMF devices with different configurations and properties. These were then integrated with experimental data to unveil the underlying mechanism by which applied EMFs alter the physicochemical processes. The study revealed that even low-strength EMFs (e.g., electric fields <0.15 V/m and magnetic fields <0.03 mT) promoted CaCO 3 precipitation in bulk solutions. The electric fields created by these EMF devices resulted in higher Lorentz force compared to their induced magnetic fields. In conclusion, the methodology of this study offers the capability to predict the effectiveness of different EMF devices in facilitating crystallization processes, and these mechanistic insights lay the foundation for the smart design of EMF devices for diverse water treatment applications.

COMSOL simulation↗
DOE OSTI2025

Experimental characterization and potential energy savings of insulated cladding for U.S. residential buildings

This study evaluates a novel insulated cladding composed of foamed cement and vinyl siding that is designed as a retrofit product to enhance thermal performance in U.S. residential buildings. Experimental measurements showed that foamed cement exhibits a thermal conductivity of 0.0334–0.0365 W/m-K (R-value of 4.0–4.3 °F⋅ft 2 ⋅h/BTU), which is significantly higher than that of conventional fiber cement boards. Although mechanical testing confirmed the material’s brittleness and low strength, it also indicated its suitability for nonstructural insulation applications. Water vapor permeability testing demonstrated effective moisture resistance with the polymer coating. To evaluate the insulated cladding’s energy performance, we used the U.S. Department of Energy’s prototype single-family building model and simulated across 50 locations spanning 16 International Energy Conservation Code climate zones. The R-7 (R-value of 7 °F⋅ft 2 ⋅h/BTU per inch) retrofit cladding resulted in heating energy savings up to 275 therms (Fairbanks, AK) and cooling energy savings up to 1,547 kWh (Phoenix, AZ). The energy cost savings varied by region, but the highest annual cost savings ($\$$434/year) were observed in Santa Maria, CA, and the highest annual cost savings percentage (37 %) were noted in Monterey, CA. On a national scale, the insulated retrofit provided an average annual energy cost reduction of 16 %, highlighting the cladding system’s broad applicability and financial viability.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗
DOE OSTI2019

India National Gas Hydrate Program Expedition 02 Summary of Scientific Results: Numerical Simulation of Reservoir Response to Depressurization

The India National Gas Hydrate Program Expedition 02 (NGHP-02) discovered gas hydrate at high saturation in sand reservoirs at several sites in the deepwater Bay of Bengal. To assess the potential response of those deposits to scientific depressurization experiments, comprehensive geologic models were constructed to enable numerical simulation for two sites. Both sites (NGHP-02-09 and NGHP-02-16) feature thick sequences of thinly-interbedded reservoir and non-reservoir facies at sub-seafloor depths less than 300m and sub-sea depths of 2400m or more. These settings pose significant challenges to current modeling capabilities. First, the thinly-interbedded reservoir architecture complicates the determination of basic reservoir parameters from both log and core data due to measurement resolution issues. Secondly, the fine scale variation in sediment properties imparts great contrasts in key parameters over very short distances, creating high gradients at multiple scales and varying orientations that necessitate careful design of high-definition simulation grids. Thirdly, the deposits include internal sources of water, as well as a range of complex boundary conditions, including variable permeability within the overlying mud-rich “seals,” that complicate reservoir depressurization. Lastly, because of the unique combination of great water depth and relatively shallow sub-seafloor depth: models designed to maximize the dissociation rate impose large pressure drawdowns on relatively low-strength sediments. This condition renders the proper evaluation and integration of the geomechanical response to hydrate dissociation critical. In this report, we review the history of gas hydrate reservoir simulation, discuss methods for creating geologic input models, and summarize the key findings and implications of the collaborative NGHP-02 numerical simulation effort. Together, the studies confirm the viability of the modeled accumulations for scientific testing and identify key challenges related to the selection of specific test sites and the design of test wells.

Boswell, Ray↗
DOE OSTI2026

Leveraging Stereochemistry to Optimize the Properties of Polyhydroxyalkanoates

The recycling of low-density polyethylene (LDPE) is challenging due to difficulties with sorting and contamination, leading to environmental harm. Polyhydroxyalkanoates (PHAs) are at the forefront of high-performance biodegradable alternatives to olefinic plastics, but few offer LDPE-like properties such as low strength and crystallinity while maintaining high ductility and thermal stability. Herein, we report a series of isoenriched transpoly( 3-hydroxy-2-methylbutyrates) (trans-PHMBs) with tunable mechanical and thermal properties. These polymers were synthesized through ring-opening polymerization of racemic trans-3,4-dimethylpropiolactone (rac-trans-DMPL), sourced from C1 and C4 feedstocks, using a new class of “sandwich” C 2 symmetric rac-( Ar BDI*)ZnO i Pr catalysts (where BDI = β-diketiminate). Variation of aromatic groups (Ar) and polymerization temperature yielded mm%s between 45−79% and melting temperatures (T m ) between 141−174 °C. trans-PHMB with intermediate isotacticities of 73 and 75 mm% exhibit similar stress−strain profiles to LDPE, indicating that these polymers have the potential to serve as higher melting, degradable substitutes for LDPE.

Biopolymers↗
DOE OSTI2020

Crustal Structure of the Mesopotamian Plain, East of Iraq

The crustal structure of Iraq was investigated through analyzing teleseismic data from 12 new seismic stations. Three seismic stations are located within the Zagros Fold-Thrust Belt, and nine are within the Mesopotamian Plain. Joint inversion of P wave receiver function and Rayleigh wave dispersion data were employed to resolve S wave velocity structure models beneath each station. Combining these models with available Moho depths within and around the study area reveals that the Moho depth is smoothly increasing from the Arabian platform toward the Zagros Mountains. Further, an exceptional deeper root is observed near the eastern edge of the Mesopotamian Plain where sedimentary pile is the thickest. This root was interpreted as a structure inherited from the successive Mesozoic rifting of the NE Arabian platform enhanced by sedimentary loading and progressive subsidence. A low-velocity uppermost mantle was observed beneath the Arabian Foredeep attesting the existence of a low-strength lithospheric mantle beneath the region southwest from the Zagros deformation front. The weak rheology of the uppermost mantle may have allowed local sinking of the crust and deepening of the Moho boundary due to vertical loading and the Late Miocene lateral contraction.

58 GEOSCIENCES↗
DOE OSTI2022

Research on Deformation Law of Deep Foundation Pit of Station in Core Region of Saturated Soft Loess Based on Monitoring

Saturated soft loess has a large pore structure, high compressibility, low strength, fluid plastic state, and poor engineering properties. It is still one of the key problems that engineering needs to solve. In order to study the influence of deep foundation pit excavation in the saturated soft loess area on the deformation of foundation pits, the deformation laws of ground settlement, enclosure structure, and supporting axial force were clarified based on the field tests on the deformation characteristics of deep foundation pits in areas with the high-water level in saturated soft loess, combined with geological conditions and on-site construction procedures. The results indicate the following: water supply and construction process were found to be the main factor in changing the surface settlement curve of deep foundation pits in saturated soft loess; increasing the construction speed of the pit bottom floor, inverted braces, floor frame beams, and sidewall frame beams to close the structure, which is conducive to restraining the deformation of the continuous underground wall and foundation pits in similar areas. In the initial stage of support layout, the axial force of steel support tends to increase too fast or even exceed the standard control value. Therefore, a reasonable preadding axial force is an effective means to control the deformation of the continuous underground wall and the axial force of the steel support. The current research results may provide a reference for constructing deep foundation pits in similar areas.

Wang, Xueyan↗
DOE OSTI2019

Mechanical Behavior of D-Shaped Hiperco Specimens under Tension Measured by Digital Image Correlation

Hiperco, manufactured by Carpenter Technology Corporation, is the trademark name for an alloy of equal composition iron and cobalt, with 2 percent vanadium added for enhanced mechanical properties (49Fe-49Co-2V). The alloy is interesting due to its very high magnetic saturation and flux density, yet undesirable mechanical properties such as brittleness and low strength. Several Hiperco specimens cut to a "D”-shaped geometry were placed under tension in a load frame, with a constant strain rate at room temperature, until failure occurred. Digital image correlation was used to obtain strain field data throughout the experiment. The data is to be used to compare with a finite element model, to investigate if Hiperco's unusual behavior can be modeled accurately with chosen model parameters. Between the five specimens tested, high-level results were consistent. Maximum strain and ultimate tensile strength all fell within acceptable bounds. However, several qualitative results differed from specimen to specimen. These differing results include the point of failure, the start point of Liiders band formation, as well as the presence or absence of Liiders bands on the curved section of the "D” specimens.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Cyclic bend over sheave performance of a steel tension member belt for wave energy conversion

Rotary power take-offs (PTOs) promise many benefits for commercial wave energy converters (WECs), including longer power strokes/reduced end-stop concerns, deployment advantages, and controllability. However, these winch-type PTOs can impose millions of bending cycles on the belt or rope element every year, which may lead to a failure mode known as Cyclic Bend Over Sheave, or “CBOS”. Synthetic rope, though attractive due to its high strength, low elongation, and durability, suffers from comparatively poor CBOS performance and struggles to reach a million load cycles without failing. Using belts instead of ropes for winching elements should improve CBOS performance due to having a smaller thickness that undergoes bending. Unfortunately, belts have their own host of problems. Maintaining even tension across the width of a belt subject to twist or fleet angles is a challenge, especially for WECs which can move in all 6 degrees of freedom in the ocean. This study sought to quantify the CBOS performance of a belt constructed of steel tension members in a polyurethane matrix containing longitudinal profiles. Belt samples were tested to failure or up to two million bend-unbend cycles and subject to a range of fleet angles. This paper summarizes the utilized testing methodology and the resulting belt performance.

16 TIDAL AND WAVE POWER↗
DOE OSTI2024

Magnetic Field Sensing via Multi-Material Acoustic Sensing Optical Fibers with Magnetostrictive Cladding Inclusions

In this conducted research, optical fiber sensors are used to measure low strength alternating magnetic fields. Various fiber sensor configurations are tested and investigated to demonstrate sensing capabilities at different field magnitudes and frequencies. Distributed acoustic sensing fibers (DAS) have been largely studied and documented across a variety of applications and sensing systems. This research uses the DAS technology in tandem with magnetostrictive materials to create a distributed multi-material optical fiber magnetic sensor. Magnetic sensing has high demand across different fields and often runs into challenges of extreme environments including high temperature, corrosion, and areas with poor accessibility. The robust and distributed nature of optical fiber sensors which can be cheaply produced for long lengths is an attractive option over other single point magnetic sensors. In down hole applications specifically, having a distributed sensor able to be deployed easily and over long distances for magnetic sensing would be a large improvement to bulkier traditional magnetometers. In the conducted study, different magnetostrictive materials are implemented in distributed optical fiber sensors to analyze and compare the effective sensitivity and potential commercial viability. Nickel, galfenol alloy, and MetGlas alloy inclusions are drawn into fused silica optical fibers with Bragg gratings inscribed later on for DAS capability. Each was investigated for its response to varying AC magnetic fields to determine relative sensitivity and resolution for distributed magnetic field sensing.

Dejneka, Zach↗
DOE OSTI2023

Relaxation measurements of an MRI system phantom at low magnetic field strengths

Abstract Objective Temperature controlled T 1 and T 2 relaxation times are measured on NiCl 2 and MnCl 2 solutions from the ISMRM/NIST system phantom at low magnetic field strengths of 6.5 mT, 64 mT and 550 mT. Materials and methods The T 1 and T 2 were measured of five samples with increasing concentrations of NiCl 2 and five samples with increasing concentrations of MnCl 2 . All samples were scanned at 6.5 mT, 64 mT and 550 mT, at sample temperatures ranging from 10 °C to 37 °C. Results The NiCl 2 solutions showed little change in T 1 and T 2 with magnetic field strength, and both relaxation times decreased with increasing temperature. The MnCl 2 solutions showed an increase in T 1 and a decrease in T 2 with increasing magnetic field strength, and both T 1 and T 2 increased with increasing temperature. Discussion The low field relaxation rates of the NiCl 2 and MnCl 2 arrays in the ISMRM/NIST system phantom are investigated and compared to results from clinical field strengths of 1.5 T and 3.0 T. The measurements can be used as a benchmark for MRI system functionality and stability, especially when MRI systems are taken out of the radiology suite or laboratory and into less traditional environments.

62 RADIOLOGY AND NUCLEAR MEDICINE↗
DOE OSTI2021

Precursor Processing Development for Low Cost, High Strength Carbon Fiber for Composite Overwrapped Pressure Vessel Applications

Carbon fiber (CF) is central to produce lightweight, high pressure, composite overwrapped pressure vessels (COPVs), which are used for on-board storage of hydrogen for fuel cell vehicles. In 2015, carbon fiber cost accounted for 62% of the cost of a hydrogen storage system, as COPVs were manufactured with T700S CF at $\$ $29.40/kg CF. The high cost of hydrogen storage, largely attributed to the carbon fiber cost, limits the application of fuel cells in vehicles. Therefore, our team endeavored to develop fiber processing to demonstrate carbon fiber tensile properties similar to T700S with a production cost potential of $\$ $12.60/kg or less. Here, the overarching goal of the project was the development of low cost, high strength carbon fiber for composite overwrapped pressure vessels. Within the project, our team investigated a new low-cost, high-volume, high quality polyacrylonitrile (PAN)-based precursor terpolymer for the production of carbon fiber precursors, methods for increasing water and energy use efficiency in wash-water/solvent separation, and ultimately developed a multifilament spinning and conversion process for the production of hollow carbon fibers from a segmented arc spinneret utilizing a solution spinning method.

08 HYDROGEN↗
DOE OSTI2019

Low-Energy E1 Strength Distributions of {sup 68}Ni

We study the effects of the coupling between one- and two-phonon components of the wave functions on the low-energy electric dipole response of {sup 6}8Ni in a microscopic model based on an effective Skyrme interaction SLy5. The finite rank separable approach for the quasiparticle random phase approximation is used. The effect of phonon-phonon coupling leads to the fragmentation of the E1 strength to a lower energy and improves the agreement with available experimental data.

73 NUCLEAR PHYSICS AND RADIATION PHYSICS↗