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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2
All sourcesNASA NTRSDOE OSTI
DOE OSTI2026

Bubble explosion induced melt pool instabilities in electron beam melting of aluminum alloy

Electron beam melting (EBM) is an additive manufacturing technology that can process materials and manufacture components otherwise impossible or uneconomical. However, defects, including porosity and surface irregularities, are widely reported in EBM-built components, and their formation mechanisms are not fully understood. Here, using in-situ high-speed synchrotron X-ray imaging, we reveal that bubble explosions in Al6061 during EBM induce melt pool instabilities contributing to defect formation. The melt pool and keyhole evolve through three stages: (1) initial formation of a melt pool, (2) subsurface bubble formation and explosion, and (3) periodic keyhole oscillation. During scanning, periodic bubble explosions can eject molten liquid as spatters and disturb the vapor depression and melt pool, contributing to surface humping, that may trigger lack-of-fusion defects in subsequent layers. The physical insights we report could provide guidance for EBM machine development, process innovation, alloy design and model development.

36 MATERIALS SCIENCE↗
NASA NTRS1988

Martian mantle primary melts - An experimental study of iron-rich garnet lherzolite minimum melt composition

The minimum melt composition in equilibrium with an iron-rich garnet lherzolite assemblage is ascertained from a study of the liquidus relations of iron-rich basaltic compositions at 23 kb. The experimentally determined primary melt composition and its calculated sodium content reveal that Martian garnet lherzolite minimum melts are picritic alkali olivine basalts. Martian primary melts are found to be more picritic than terrestrial garnet lherzolite primary melts.

Bertka, Constance M.↗
NASA NTRS1997

Partitioning of Moderately Siderophile Elements Among Olivine, Silicate Melt, and Sulfide Melt: Constraints on Core Formation in the Earth and Mars

This study investigates the effects of Variations in the fugacities of oxygen and sulfur on the partitioning of first series transition metals (V, Cr, Mn, Fe, Co, Ni. and Cu) and W among coexisting sulfide melt, silicate melt, and olivine. Experiments were performed at 1 atm pressure, 1350 C, with the fugacities of oxygen and sulfur controlled by mixing CO2, CO, and SO2 gases. Starting compositions consisted of a CaO-MgO-Al2O3-SiO2-FeO-Na2O analog for a barred olivine chondrule from an ordinary chondrite and a synthetic komatiite. The f(sub O2)/f(sub S2), conditions ranged from log of f(sub O2) = -7.9 to - 10.6, with log of f(sub S2) values ranging from - 1.0 to -2.5. Our experimental results demonstrate that the f(sub O2)/f(sub S2) dependencies of sulfide melt/silicate melt partition coefficients for the first series transition metals arc proportional to their valence states. The f(sub O2)/f(sub S2) dependencies for the partitioning of Fe, Co, Ni, and Cu are weaker than predicted on the basis of their valence states. Variations in conditions have no significant effect on olivine/melt partitioning other than those resulting from f(sub O2)-induced changes in the valence state of a given element. The strong f(sub O2)/f(sub S2) dependence for the olivine/silicate melt partitioning of V is attributable to a change of valence state, from 4+ to 3+, with decreasing f(sub O2). Our experimentally determined partition coefficients are used to develop models for the segregation of sulfide and metal from the silicate portion of the early Earth and the Shergottite parent body (Mars). We find that the influence of S is not sufficient to explain the overabundance of siderophile and chalcophile elements that remained in the mantle of the Earth following core formation. Important constraints on core formation in Mars are provided by our experimental determination of the partitioning of Cu between silicate and sulfide melts. When combined with existing estimates for siderophile element abundances in the Martian mantle and a mass balance constraint from Fe, the experiments allow a determination of the mass of the Martian core (approx. 17 to 22 wt% of the planet) and its S content (approx.0.4 wt%). These modeling results indicate that Mars is depleted in S, and that its core is solid.

Gaetani, Glenn A.↗
NASA NTRS1981

Partitioning REE between minerals and coexisting melts during partial melting of a garnet lherzolite

Partition coefficients for Ce, Sm, and Tm between garnet, clinopyroxene, orthopyroxene, olivine, and melt are determined at 35 kbar for 2.3, 8, 20, and 37.7% melting of a garnet lherzolite nodule with chondritic REE abundances. Partition coefficients are found to increase as the degree of partial melting increases. From 2.3 to 8% melting, this increase is for the most part a consequence of non-Henry's law behavior of REE in minerals.

Harrison, W. J.↗
NASA NTRS1976

Heat flow in impact melts - Apollo 17 Station 6 Boulder and some applications to other breccias and xenolith laden melts

The paper presents results of calculations for the cooling of an impact melt, the specific application being the clast-laden sheet sampled in the Apollo 17 Station 6 Boulder. The calculations were carried out using a two-stage cooling model which involves a short initial phase of thermal equilibration between small clasts and the surrounding melt and a second phase of heat loss from the melt sheet to the surroundings.

Onorato, P. I. K.↗
NASA NTRS1987

Mutual interactions of redox couples via electron exchange in silicate melts - Models for geochemical melt systems

The mutual interactions via electron exchange of redox couples in glass-forming melts were investigated both theoretically and experimentally. A thermodynamic approach for considering the mutual interactions leads to conclusion that the degree of mutual interaction in the melt should be proportional in part to the difference in relative reduction potentials of the interacting redox couples. Experimental studies verify this conclusion for numerous redox couples in several composition/temperature/oxygen fugacity regimes. Geochemical systems simultaneously possess many potentially multivalent elements; the stabilized redox states in the resulting magmas can be explained in part by mutual interactions and by redox buffering through the central Fe(III)- Fe(II) couples in the melts. The significance of these results for basaltic magmas of the earth, moon, and meteorites is addressed.

Schreiber, Henry D.↗
NASA NTRS1992

Melt production in large-scale impact events: Calculations of impact-melt volumes and crater scaling

Along with an apparent convergence in estimates of impact-melt volumes produced during planetary impact events, intensive efforts at deriving scaling relationships for crater dimensions have also yielded results. It is now possible to examine a variety of phenomena associated with impact-melt production during large cratering events and apply them to planetary problems. This contribution describes a method of combining calculations of impact-melt production with crater scaling to investigate the relationship between the two.

Cintala, Mark J.↗
NASA NTRS1997

Thermoacoustic Streaming and Ultrasonic Processing of Low Melting Melts

Ultrasonic levitation allows the processing of low melting materials both in 1 G as well as in microgravity. The free suspension of the melts also facilitates undercooling, permitting the measurements of the physical properties of the metastable liquids.

ulotrasonic levitation microgravity low gravity lo↗
NASA NTRS1992

Mg-perovskite/silicate melt and magnesiowuestite/silicate melt partition coefficients for KLB-1 at 250 Kbars

The partitioning of elements amongst lower mantle phases and silicate melts is of interest in unraveling the early thermal history of the Earth. Because of the technical difficulty in carrying out such measurements, only one direct set of measurements was reported previously, and these results as well as interpretations based on them have generated controversy. Here we report what are to our knowledge only the second set of directly measured trace element partition coefficients for a natural system (KLB-1).

Drake, Michael J.↗
NASA NTRS1992

Volcanism by melt-driven Rayleigh-Taylor instabilities and possible consequences of melting for admittance ratios on Venus

A large number of volcanic features exist on Venus, ranging from tens of thousands of small domes to large shields and coronae. It is difficult to reconcile all these with an explanation involving deep mantle plumes, since a number of separate arguments lead to the conclusion that deep mantle plumes reaching the base of the lithosphere must exceed a certain size. In addition, the fraction of basal heating in Venus' mantle may be significantly lower than in Earth's mantle reducing the number of strong plumes from the core-mantle boundary. In three-dimensional convection simulations with mainly internal heating, weak, distributed upwellings are usually observed. We present an alternative mechanism for such volcanism, originally proposed for the Earth and for Venus, involving Rayleigh-Taylor instabilities driven by melt buoyancy, occurring spontaneously in partially or incipiently molten regions.

Tackley, P. J.↗
NASA NTRS1981

Surface tension of natural silicate melts from 1,200-1,500 C and implications for melt structure

The surface tension between silicate liquid and gas is measured for four lava compositions (limburgite to andesite) from 1,200 to 1,500 C. It is noted that the magnitude of surface tension (gamma) is in the range 350-370 dynes/cm. Variations found in gamma as a function of liquid composition are small and have no obvious relation to liquid composition. Gamma is also found to vary little with furnace atmosphere - air, Ar, CO2, H2, CO and their mixtures. It is found that a relaxation time of hours to days, depending on temperature, is required before reproducible results can be obtained from originally crystalline starting material. The reproducible temperature dependence of gamma for complex silicate liquid solution is found to be small, positive, and a relatively simple function of liquid composition.

Walker, D.↗
NASA NTRS2003

Melt-Crucible Wetting Behavior in Semiconductor Melt Growth Systems

The wetting angles of several semiconductor-substrate combinations that are of practical importance for crystal growth have been measured: Ga-GaSb-Sb on fused quartz; Ge on fused quartz and carbon-based substrates, each with different roughness; Si on fused quartz plates and on plates coated with fused quartz, Si3N4, and BN powders. The Ga-GaSb-Sb system showed no significant dependence of the wetting angle on the composition despite a large composition dependence of the surface tension. For Ge, the effect of the roughness on the angle could initially be seen on both types of substrates, but for the fused quartz substrates an equilibrium value independent of the surface treatment was reached after several hours of contact time. For Si, total wetting was found for Si3N4 powders. A reduction of the angle over time was found for both fused quartz and BN powders, with the BN powder showing the highest angle at 150-120 deg.

Croell, A.↗