Experimental Investigation of Multiphase flow
Investigation of a multiphase foam for transportation of paper fibers, providing cost savings in paper manufacturing.
McMaster, Anthony Michael [Sandia National Laborat↗
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Effects of Gravity and Shear on the Dynamics and Stability of Particulate and Multiphase Flows
The main objectives of this project are to understand the differing particulate and multiphase flow behaviors that will occur in space and in Earth's gravity. More specifically, the project is concerned with understanding the effect of shear and gravity on two relatively ideal suspensions with significant inertial effects. The first is a gas-solid suspension at small Reynolds numbers and finite Stokes numbers. In this type of suspensions the inertia of the particle phase is significant while the hydrodynamic interactions are dominated by viscous forces in the suspending fluid. The other is a bubble suspension at small Weber and large Reynolds numbers. The hydrodynamic interactions in such suspensions are dominated by the inertial effects in the suspending fluid, but these inertial interactions can be described using potential flow theory. Our main objective is to examine the effects of shear and gravity on the average properties and stability of these two suspensions.
Sangani, Ashor S.↗
A Finite Element Method for Compressible and Turbulent Multiphase Flow Instabilities with Heat Transfer
We present a new finite element framework for modeling compressible, turbulent multiphase flows with heat transfer. For two-fluid systems with a free surface, the Volume of Fluid (VOF) method is implemented without the need for interface reconstruction, while turbulence is resolved using a dynamic Vreman large eddy simulation (LES) model. Unlike most two-phase VOF studies, which neglect heat transfer, the present approach incorporates energy transport equations within the VOF formulation to account for heat exchange, an effect particularly important in turbulent flows. Conjugate heat transfer is often challenging in finite volume methods, which require explicit specification of heat fluxes at the solid–fluid interface, limiting accuracy and predictive capability. By contrast, the finite element formulation does not require heat flux inputs, allowing more accurate and robust simulation of heat transfer between solids and fluids. The method is demonstrated through three representative cases. First, a two-fluid instability with a single-mode perturbation is simulated and validated against analytical growth rates. Second, conjugate heat transfer is examined in a high-temperature flow over a cold metal cylinder, with validation performed both quantitatively—via pressure coefficient comparisons with experimental data—and qualitatively using vector field topology. Finally, compressible spray injection and breakup are modeled, demonstrating the ability of the framework to capture interfacial dynamics and atomization under turbulent, high-speed conditions. In the compressible spray injection and breakup case, the results indicate that the finite element formulation achieved higher predictive accuracy and robustness than the finite-volume method. With the same mesh resolution, the FEM reduced the root mean square error (RMSE) and mean absolute percentage error (MAPE) from 6.96 mm and 26.0% (for the FVM) to 4.85 mm and 12.7%, respectively, demonstrating improved accuracy and robustness in capturing interfacial dynamics and heat transfer. The study also introduced vector field topology to visualize and interpret coherent flow structures and instabilities, offering insights beyond conventional scalar-field analyses.
97 MATHEMATICS AND COMPUTING↗
OpenACC offloading of the MFC compressible multiphase flow solver on AMD and NVIDIA GPUs
GPUs are the heart of the latest generations of supercomputers. We efficiently accelerate a compressible multiphase flow solver via OpenACC on NVIDIA and AMD Instinct GPUs. Optimization is accomplished by specifying the directive clauses gang vector and collapse. Further speedups of six and ten times are achieved by packing user-defined types into coalesced multidimensional arrays and manual inlining via metaprogramming. Additional optimizations yield seven-times speedup of array packing and thirty-times speedup of select kernels on Frontier. Weak scaling efficiencies of 97% and 95% are observed when scaling to 50% of Summit and 87% of Frontier. Strong scaling efficiencies of 84% and 81% are observed when increasing the device count by a factor of 8 and 16 on V100 and MI250X hardware. The strong scaling efficiency of AMD’s MI250X increases to 92% when increasing the device count by a factor of 16 when GPU-aware MPI is used for communication.
Wilfong, Benjamin↗
The application of single particle hydrodynamics in continuum models of multiphase flow
A review of the application of single particle hydrodynamics in models for the exchange of interphase momentum in continuum models of multiphase flow is presented. Considered are the equations of motion for a laminar, mechanical two phase flow. Inherent to this theory is a model for the interphase exchange of momentum due to drag between the dispersed particulate and continuous fluid phases. In addition, applications of two phase flow theory to de-mixing flows require the modeling of interphase momentum exchange due to lift forces. The applications of single particle analysis in deriving models for drag and lift are examined.
Decker, Rand↗
A Multiscale Approach to Simulate Non‐Isothermal Multiphase Flow in Deformable Porous Materials
Coupled thermal, hydraulic, and mechanical processes in porous materials play important roles in several energy and environmental technologies. The Darcy-Brinkman-Biot (DBB) framework has proven effective in modeling multiphase fluid flow in deformable porous solids across both pore and Darcy scales, including in systems where fractures coexist with a porous matrix. In this study, we extend the DBB framework, originally designed for isothermal conditions, to address non-isothermal problems by incorporating an energy conservation equation. The resulting solver, hybridBiotThermalInterFoam, enables simulations of coupled multiphase fluid flow, heat transfer, and solid deformation in hybrid-scale systems containing both solid-free regions and ductile porous domains. The new solver is validated through comparisons with analytical solutions and, also, against established heat transfer solvers chtMultiRegionFoam and compressibleInterFoam. Further, a series of 2D and 3D case studies, including two-phase heat transfer in solid-free, static, or deformable porous media, highlights the solver's capacity to simulate complex flow dynamics and heat transport in systems involving high mobility ratios, viscous fingering, and fracture propagation. Our results establish the feasibility of incorporating thermal effects in simulations of a wide variety of energy geotechnics and environmental applications, including enhanced hydrocarbon recovery, soil remediation, and enhanced geothermal energy systems.
04 OIL SHALES AND TAR SANDS↗
Turbulent Mixing of Multiphase Flow
Thus we conduct numerical simulations of multiphase fluids stirred by two-dimensional turbulence to assess the possibility of self-similar drop size distribution in turbulence. In our turbulence simulations, we also explore the non-diffusive limit, where molecular mobility for the interface is vanishing. Special care is needed to transport the non-diffusive interface. Numerically, we use the particle level set method to evolve the interface. Instead of using the usual methods to calculate the surface tension force from the level set function, we reconstruct the interface based on phase- field modeling, and calculate the continuum surface tension forcing from the reconstructed interface.
Young, Y.-N.↗
Multiphase Flow Equations for Modeling Tar Production from Biomass Particle Pyrolysis in a Fluidized Bed Reactor
A general model is presented for mathematically describing the physics and chemistry of biomass pyrolysis in a fluidized bed reactor.
biomass pyrolysis fluidized bed reactor multiphase↗
Unstructured LES of Reacting Multiphase Flows in Realistic Gas Turbine Combustors
As part of the Accelerated Strategic Computing Initiative (ASCI) program, an accurate and robust simulation tool is being developed to perform high-fidelity LES studies of multiphase, multiscale turbulent reacting flows in aircraft gas turbine combustor configurations using hybrid unstructured grids. In the combustor, pressurized gas from the upstream compressor is reacted with atomized liquid fuel to produce the combustion products that drive the downstream turbine. The Large Eddy Simulation (LES) approach is used to simulate the combustor because of its demonstrated superiority over RANS in predicting turbulent mixing, which is central to combustion. This paper summarizes the accomplishments of the combustor group over the past year, concentrating mainly on the two major milestones achieved this year: 1) Large scale simulation: A major rewrite and redesign of the flagship unstructured LES code has allowed the group to perform large eddy simulations of the complete combustor geometry (all 18 injectors) with over 100 million control volumes; 2) Multi-physics simulation in complex geometry: The first multi-physics simulations including fuel spray breakup, coalescence, evaporation, and combustion are now being performed in a single periodic sector (1/18th) of an actual Pratt & Whitney combustor geometry.
Ham, Frank↗
Multiphase Flow Technology Impacts on Thermal Control Systems for Exploration
The Two-Phase Flow Facility (TPHIFFy) Project focused on bridging the critical knowledge gap by developing and demonstrating critical multiphase fluid products for advanced life support, thermal management and power conversion systems that are required to enable the Vision for Space Exploration. Safety and reliability of future systems will be enhanced by addressing critical microgravity fluid physics issues associated with flow boiling, condensation, phase separation, and system stability. The project included concept development, normal gravity testing, and reduced gravity aircraft flight campaigns, in preparation for the development of a space flight experiment implementation. Data will be utilized to develop predictive models that could be used for system design and operation. A single fluid, two-phase closed thermodynamic loop test bed was designed, assembled and tested. The major components in this test bed include: a boiler, a condenser, a phase separator and a circulating pump. The test loop was instrumented with flow meters, thermocouples, pressure transducers and both high speed and normal speed video cameras. A low boiling point surrogate fluid, FC-72, was selected based on scaling analyses using preliminary designs for operational systems. Preliminary results are presented which include flow regime transitions and some observations regarding system stability.
McQuillen, John↗
Atomization modeling in a multiphase flow environment and comparison with experiments
An atomization model based on Reitz's instability wave analysis has been implemented into the ARICC3D multiphase CFD combustion code. Preliminary test runs with cold non-evaporating liquid jet and coaxial gas-liquid atomization cases appeared to have verified basic performance of the model, generating realistic-looking sprays. Furthermore, the extended liquid jet is explicitly resolved, and predicted jet lengths agree well with classical correlations. Fair agreement with test data is obtained for predicted spray tip penetrations and liquid mass flux radial distributions, with obvious room for improvement. Some numerical problems also appear to have resulted with the current implementation when low gas Mach number and high liquid velocities are involved.
Liang, P. Y.↗
Theoretical model of dielectrophoretic water vapor condensation during multiphase flow of electrically charged water droplets in air
Water droplet growth in air, influenced by vapor diffusion and electrical charging, has significant implications for indoor air quality, cloud formation, and aerosol dynamics. Here, this study presents a comprehensive theoretical model that describes the growth dynamics of electrically charged water droplets under external electric fields, incorporating diffusion, electrostatic, and dielectrophoretic forces to enhance understanding and practical applications in air dehumidification and environmental control. A theoretical model was established to analyze the growth dynamics of the charged water droplets. The approach extended the thermodynamic framework of the Modified Kelvin-Thomson equation by integrating electrostatic and dielectrophoretic effects, enabling a comprehensive evaluation of vapor concentration near the surface of charged droplets. A sensitivity analysis was performed to assess the roles of droplet size, electric field intensity, surface charge, and vapor concentration on condensation rates. The study progressed beyond the classical diffusion-limited growth of neutral droplets, addressing the behavior of charged droplets in electrohydrodynamic environments. The model highlighted the significance of dielectrophoretic drift flux for dipolar vapor molecules, especially in micron-sized droplets ranging from 10 to 100 µm. Findings demonstrated that, for smaller droplets subjected to elevated electrical charge, average growth rates varied from 0.3 to 1.6 µm/s if the air relative humidity increased from 50 to 100 %. Analytical results are corroborated by numerical simulations, which exhibited strong concordance, thereby validating the proposed theoretical approach. This research introduced an innovative and scalable analytical methodology for electric field-enhanced droplet growth, offering valuable insights into the advancement of energy-efficient air dehumidification, water desalination, and atmospheric water harvesting technologies.
42 ENGINEERING↗
Predicting multiphase flow and tracer transport for an underground chemical explosive test
Detecting radionuclide gas seepage from clandestine underground nuclear tests is central to nonproliferation explosion monitoring research. Yet, early-time (<6 day) gas transport driven by the explosive pressure wave remains poorly constrained due to scarcity of field data. We simulate multi-phase gas transport in the vadose zone using pre-shot data from a recent chemical explosion in P-Tunnel at the Nevada National Security Site, USA. Despite using a simplified 2D-radial model, predictions of tracer arrival matched observations within one order-of-magnitude. Our results show how transient blast forcing rapidly mobilizes gases from the cavity into surrounding rock – critical for optimizing sensor placement and test planning. This unique integration of field data and modeling represents a significant improvement in our ability to predict gas migration from underground explosions. More broadly, it offers insights into the coupled dynamics of pressure waves and contaminant transport in the vadose zone, with implications for monitoring and hazard assessment.
54 ENVIRONMENTAL SCIENCES↗
Viscous multicomponent-multiphase flow with application to axisymmetric jets of hydrogen.
Flow of dilute suspension of condensing and evaporating components of cryogenic hydrogen, dumped into atmosphere
TURBULENT JET↗
Multiphase flow in porous media
A development history and current status evaluation are presented for the theory of permeability and percolation. The microscale phenomena treated in this field have proven difficult to analyze due both to their tortuous geometry and the influence of capilarity. Capilary effects may be not only important but predominant, and are differentiated into those at the fluid-fluid interface, and those involving the existence of a contact line between the solid substrate and this interface. Percolation theory has been borrowed from physics and adapted to the two-phase engineering context.
Adler, Pierre M.↗
Fluid dynamics of multiphase flow in volcanic environments on the Earth, Io, and other planets
Data was compiled on H2O, CO2, S, and SO2 and it was analyzed by various techniques to prepare phase diagrams relevant to conditions on the Earth, Io, Mars, and other planets. The use of Cray models for volcanic eruptions was examined. Attempts are being made to develop equations of state of the compounds listed above to be compatible with the Cray code so that they can be called as subroutines for the volcanic models. This is a major project, as the current code uses only the equation of state for a perfect gas, and requires that the atmosphere be the same composition as the volcanic gas. The analysis of the thermodynamic data is time consuming, and was complicated by changes from a VAX/VMS system to Macintosh's, Crays using CTSS, Crays using Unicos, and Sun workstations.
Kieffer, Susan Werner↗
Multiphase Flow: The Gravity of the Situation
A brief survey is presented of flow patterns in two-phase, gas-liquid flows at normal and microgravity, the differences between them being explored. It seems that the flow patterns in zero gravity are in general much simpler than those in normal gravity with only three main regimes (namely bubbly, slug and annular flows) being observed. Each of these three regimes is then reviewed, with particular reference to identification of areas of study where investigation of flows at microgravity might not only be interesting in themselves, but also throw light on mechanisms at normal earth gravity. In bubbly flow, the main area of interest seems to be that of bubble coalescence. In slug flow, the extension of simple displacement experiments to the zero gravity case would appear to be a useful option, supplemented by computational fluid dynamics (CFD) studies. For annular flow, the most interesting area appears to be the study of the mechanisms of disturbance waves; it should be possible to extend the region of investigation of the onset and behavior of these waves to much low gas velocities where measurements are clearly much easier.
Hewitt, Geoffrey F.↗
A Numerical Turbulence Model for Multiphase Flows in the Protoplanetary Nebula
It is thought that planets form from solid particles in a flattened, rotating, 99% gaseous nebula. These grains gradually coagulate into millimeter-to-meter sized aggregates which settle toward the midplane of the nebula. It is widely believed that the resulting dense layer eventually becomes gravitationally unstable and collapses into 'planetesimals.' A new numerical model is presented to simulate the predominant processes (gravitation, vertical convection, and shear-driven turbulence) during the stage while the particulate material is still dispersed about the midplane of the nebula. In our previous work, particles were assumed to be spheres of a single radius; in the present work, particles are spheres of different radii. Results indicate that neither a broad nor a narrow distribution of particle sizes is likely to become gravitationally unstable.
Champney, Joelle M.↗