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NASA NTRS1991

Effects of nozzle lip geometry on spray atomization and emissions advanced gas turbine combustors

A parametric study is conducted to investigate the effect of nozzle lip geometry on nozzle fuel distribution, emissions and temperature distribution for a rich burn section of a rich burn/quick quench/lean burn combustor. It is seen that the nozzle lip geometry greatly affects the fuel distribution, emissions and temperature distribution. It is determined that at an equivalence ratio of 1.6 the NO concentration could be lowered by a factor greater than three by changing the nozzle lip geometry.

Micklow, Gerald J.↗

NASA NTRS1991

Effects of nozzle exit geometry and pressure ratio on plume shape for nozzles exhausting into quiescent air

The effects of varying the exit geometry on the plume shapes of supersonic nozzles exhausting into quiescent air at several exit-to-ambient pressure ratios are given. Four nozzles having circular throat sections and circular, elliptical and oval exit cross sections were tested and the exit plume shapes are compared at the same exit-to-ambient pressure ratios. The resulting mass flows were calculated and are also presented.

Scallion, William I.↗

NASA NTRS2004

Prototype Morphing Fan Nozzle Demonstrated

Ongoing research in NASA Glenn Research Center's Structural Mechanics and Dynamics Branch to develop smart materials technologies for aeropropulsion structural components has resulted in the design of the prototype morphing fan nozzle shown in the photograph. This prototype exploits the potential of smart materials to significantly improve the performance of existing aircraft engines by introducing new inherent capabilities for shape control, vibration damping, noise reduction, health monitoring, and flow manipulation. The novel design employs two different smart materials, a shape-memory alloy and magnetorheological fluids, to reduce the nozzle area by up to 30 percent. The prototype of the variable-area fan nozzle implements an overlapping spring leaf assembly to simplify the initial design and to provide ease of structural control. A single bundle of shape memory alloy wire actuators is used to reduce the nozzle geometry. The nozzle is subsequently held in the reduced-area configuration by using magnetorheological fluid brakes. This prototype uses the inherent advantages of shape memory alloys in providing large induced strains and of magnetorheological fluids in generating large resistive forces. In addition, the spring leaf design also functions as a return spring, once the magnetorheological fluid brakes are released, to help force the shape memory alloy wires to return to their original position. A computerized real-time control system uses the derivative-gain and proportional-gain algorithms to operate the system. This design represents a novel approach to the active control of high-bypass-ratio turbofan engines. Researchers have estimated that such engines will reduce thrust specific fuel consumption by 9 percent over that of fixed-geometry fan nozzles. This research was conducted under a cooperative agreement (NCC3-839) at the University of Akron.

Lee, Ho-Jun↗

NASA NTRS2003

Computations of Internal and External Axisymmetric Nozzle Aerodynamics at Transonic Speeds

Computational Fluid Dynamics (CFD) analyses of axisymmetric circular-arc boattail nozzles have been completed in support of NASA's Next Generation Launch Technology Program to investigate the effects of high-speed nozzle geometries on the nozzle internal flow and the surrounding boattail regions. These computations span the very difficult transonic flight regime, with shock-induced separations and strong adverse pressure gradients. External afterbody and internal nozzle pressure distributions computed with the Wind code are compared with experimental data. A range of turbulence models were examined in Wind, including an Explicit Algebraic Stress model (EASM). Computations on two nozzle geometries have been completed at freestream Mach numbers ranging from 0.6 to 0.9, driven by nozzle pressure ratios (NPR) ranging from 2.9 to 5. Results obtained on converging-only geometry indicate reasonable agreement to experimental data, with the EASM and Shear Stress Transport (SST) turbulence models providing the best agreement. Calculations completed on a converging-diverging geometry involving large-scale internal flow separation did not converge to a true steady-state solution when run with variable timestepping (steady-state). Calculations obtained using constant timestepping (time-accurate) indicate less variations in flow properties compared with steady-state solutions. This failure to converge to a steady-state solution was found to be the result of difficulties in using variable time-stepping with large-scale separations present in the flow. Nevertheless, time-averaged boattail surface pressure coefficient and internal nozzle pressures show fairly good agreement with experimental data. The SST turbulence model demonstrates the best over-all agreement with experimental data.

Dalbello, Teryn↗

NASA NTRS1999

Static Performance of a Fixed-Geometry Exhaust Nozzle Incorporating Porous Cavities for Shock-Boundary Layer Interaction Control

An investigation was conducted in the model preparation area of the Langley 16-Foot Transonic Tunnel to determine the internal performance of a fixed-geometry exhaust nozzle incorporating porous cavities for shock-boundary layer interaction control. Testing was conducted at static conditions using a sub-scale nozzle model with one baseline and 27 porous configurations. For the porous configurations, the effects of percent open porosity, hole diameter, and cavity depth were determined. All tests were conducted with no external flow at nozzle pressure ratios from 1.25 to approximately 9.50. Results indicate that baseline nozzle performance was dominated by unstable, shock-induced, boundary-layer separation at over-expanded conditions. Porous configurations were capable of controlling off-design separation in the nozzle by either alleviating separation or encouraging stable separation of the exhaust flow. The ability of the porous nozzle concept to alternately alleviate separation or encourage stable separation of exhaust flow through shock-boundary layer interaction control offers tremendous off-design performance benefits for fixed-geometry nozzle installations. In addition, the ability to encourage separation on one divergent flap while alleviating it on the other makes it possible to generate thrust vectoring using a fixed-geometry nozzle.

Asbury, Scott C.↗

NASA NTRS1994

Radiant Energy Measurements from a Scaled Jet Engine Axisymmetric Exhaust Nozzle for a Baseline Code Validation Case

A non-flowing, electrically heated test rig was developed to verify computer codes that calculate radiant energy propagation from nozzle geometries that represent aircraft propulsion nozzle systems. Since there are a variety of analysis tools used to evaluate thermal radiation propagation from partially enclosed nozzle surfaces, an experimental benchmark test case was developed for code comparison. This paper briefly describes the nozzle test rig and the developed analytical nozzle geometry used to compare the experimental and predicted thermal radiation results. A major objective of this effort was to make available the experimental results and the analytical model in a format to facilitate conversion to existing computer code formats. For code validation purposes this nozzle geometry represents one validation case for one set of analysis conditions. Since each computer code has advantages and disadvantages based on scope, requirements, and desired accuracy, the usefulness of this single nozzle baseline validation case can be limited for some code comparisons.

Baumeister, Joseph F.↗

NASA NTRS1986

Acoustic properties associated with rectangular geometry supersonic nozzles

Acoustic property experiments have been conducted to ascertain the behavior of rectangular geometry supersonic nozzles whose throat aspect ratios vary over a 2.0-7.6 range, and whose three partial sidewall geometries range from full to 75-percent cutback. The tests employed unheated air at static conditions for nozzle Mach numbers of 1.35-1.66. It is found that sonic fatigue failures are possible at certain partial sidewall geometries and high nozzle aspect ratios. Unlike axisymmetric supersonic nozzles, shock noise dominates both the rear and forward arc for throat aspect ratio cases greater than 5.6. Jet screech frequency was adequately predicted with a simple vortex sheel model.

Seiner, J. M.↗

NASA NTRS1996

A Passive Cavity Concept for Improving the Off-Design Performance of Fixed-Geometry Exhaust Nozzles

An investigation was conducted in the model preparation area of the Langley 16-Foot Transonic Tunnel to study a passive cavity concept for improving the off-design performance of fixed-geometry exhaust nozzles. Passive cavity ventilation (through a porous surface) was applied to divergent flap surfaces and tested at static conditions in a sub-scale, nonaxisymmetric, convergent-divergent nozzle. As part of a comprehensive investigation, force, moment and pressure measurements were taken and focusing schlieren flow visualization was obtained for a baseline configuration and D passive cavity configurations. All tests were conducted with no external flow and high-pressure air was used to simulate jet-exhaust flow at nozzle pressure ratios from 1.25 to approximately 9.50. Results indicate that baseline nozzle performance was dominated by unstable shock-induced boundary-layer separation at off-design conditions, which came about through the natural tendency of overexpanded exhaust flow to satisfy conservation requirements by detaching from the nozzle divergent flaps. Passive cavity ventilation added the ability to control off-design separation in the nozzle by either alleviating separation or encouraging stable separation of the exhaust flow. Separation alleviation offers potential for installed nozzle performance benefits by reducing drag at forward flight speeds, even though it may reduce off-design static thrust efficiency as much as 3.2 percent. Encouraging stable separation of the exhaust flow offers significant performance improvements at static, low NPR and low Mach number flight conditions by improving off-design static thrust efficiency as much as 2.8 percent. By designing a fixed-geometry nozzle with fully porous divergent flaps, where both cavity location and percent open porosity of the flaps could be varied, passive flow control would make it possible to improve off-design nozzle performance across a wide operating range. In addition, the ability to encourage separation on one flap while alleviating it on the other makes it possible to generate thrust vectoring in the nozzle through passive flow control.

Asbury, Scott C.↗

DOE OSTI2024

Quantitative near-field water–air spray measurements at elevated pressures by neutron radiography imaging

Extensive experimental research on high-pressure spray has been conducted for decades to deepen our understanding and optimize its use in transportation, aviation, and propulsion applications; however, the near-field and in-nozzle flow characteristics are not fully understood. Dense near-field spray is among the most challenging diagnostic tasks since light is severely scattered and diffused by the liquid droplets and columns. In this work, the near-field spray and in-nozzle flow characteristics of an aeration nozzle at elevated pressures were characterized by neutron radiography imaging at the Oak Ridge National Laboratory High Flux Isotope Reactor. Neutron imaging benefits via strong penetration depths for some metals (i.e., aluminum, lead, and steel) and is sufficiently sensitive to detection of light elements, especially for hydrogen-based molecules, due to the large incoherent scattering cross section of neutrons. Both two-dimensional snapshots of the near-field spray and a three-dimensional tomographic scan of the nozzle geometry and in-nozzle water were obtained. This work provides new quantitative characterization of practical metal nozzle geometry for accurate boundary conditions, internal flow patterns inside the nozzle, and high-pressure spray flows. In conclusion, the findings may be used to improve performance and operating conditions of transportation vehicles and propulsion systems.

42 ENGINEERING↗

NASA NTRS1972

Flight investigation of 24 deg boattail nozzle drag at varying subsonic flight conditions

Four configurations of rounded shoulder boattail nozzles were tested on an underwing nacelle mounted on an F-106B aircraft. The effects of various parameters on boattail drag were investigated at Mach numbers of 0.6 and 0.9. The parameters studied were Reynolds number, angle-of-attack, nozzle pressure ratio, nozzle geometry, and nozzle axial location with respect to the wing. These nozzles simulated nonafterburning configurations appropriate for turbofan powered aircraft with supersonic dash capability. Increasing Reynolds number significantly lowered the boattail drag coefficient of all the nozzles at both M sub 0 = 0.6 and M sub 0 = 0.9.

Chamberlin, R.↗

NASA NTRS1976

OTW noise correlation for variations in nozzle/wing geometry with 5:1 slot nozzles

Acoustic data obtained from a model-scale study with 5:1 slot nozzles are analyzed and correlated in terms of apparent noise sources. Variations in nozzle geometry include roof angle and sidewall cutback. In addition, geometry variations in wing size and flap deflection are included. Three dominant noise sources were evident in the data and correlated: fluctuating lift noise, trailing edge noise and a redirected jet mixing noise that included the effect of reflection of jet noise by the surface. Pertinent variables in the correlations include the shear layer thickness and peak jet flow velocity at the trailing edge.

Vonglahn, U.↗

NASA NTRS1976

OTW noise correlation for variations in nozzle/wing geometry with 5:1 slot nozzles

Acoustic data obtained from a model-scale study with 5:1 slot nozzles are analyzed and correlated in terms of apparent noise sources. Variations in nozzle geometry include roof angle and sidewall cutback. In addition, geometry variations in wing size and flap deflection were included. Three dominant noise sources were evident in the data and correlated: fluctuating lift noise, trailing edge noise and a redirected jet mixing noise that included the effect of reflection of jet noise by the surface. Pertinent variables in the correlations included the shear layer thickness and peak jet flow velocity at the trailing edge.

Von Glahn, U.↗

NASA NTRS1999

Aeroacoustic Resonance with Convergent-Divergent Nozzles

Convergent-divergent nozzles, when run at off-design conditions, often undergo flow resonance accompanied by the emission of a tone. Apart from screech occurring at higher operating pressures, resonance is also common at lower Mach numbers near transonic as well as subsonic conditions. With data from six nozzles of different size and design Mach number, the present paper documents the characteristics of the latter phenomenon that is morphologically quite different from conventional screech. The resonance is due to a feedback loop internal to the nozzle and is apparently driven by unsteady laminar boundary layer separation near the throat of the nozzle. Appropriate boundary layer tripping prior to the throat is found to eliminate or alter most of the tones. The Helmholtz number of the resonance, based on the throat-to-exit length, is found to attain a value of approximately 0.15 at M(sub j)=1 for all nozzles. However, its variation with M(sub j) may be different and depend on the nozzle geometry. With nozzles having larger throat-to-exit angle of divergence, the frequency is found to increase, in some cases having stage jumps to lower frequencies, with increasing operating pressure. With nozzles having smaller angle of divergence, the frequency variation exhibits an increase followed by a decrease involving one prominent stage occurring around transonic (M(sub j)= 1) condition. While the mechanisms remain far from completely clear, a model involving downstream propagating aerodynamic disturbance together with acoustic feedback explains the overall frequency characteristics for most cases.

Zaman, K. B. M. Q.↗

NASA NTRS1973

A high-pressure carbon dioxide gasdynamic laser

A carbon dioxide gasdynamic laser was operated over a range of reservoir pressure and temperature, test-gas mixture, and nozzle geometry. A significant result is the dominant influence of nozzle geometry on laser power at high pressure. High reservoir pressure can be effectively utilized to increase laser power if nozzle geometry is chosen to efficiently freeze the test gas. Maximum power density increased from 3.3 W/cu cm of optical cavity volume for an inefficient nozzle to 83.4 W/cu cm at 115 atm for a more efficient nozzle. Variation in the composition of the test gas also caused large changes in laser power output. Most notable is the influence of the catalyst (helium or water vapor) that was used to depopulate the lower vibrational state of the carbon dioxide. Water caused an extreme deterioration of laser power at high pressure (100 atm), whereas, at low pressure the laser for the two catalysts approached similar values. It appears that at high pressure the depopulation of the upper laser level of the carbon dioxide by the water predominates over the lower state depopulation, thus destroying the inversion.

Kuehn, D. M.↗

NASA NTRS1992

A survey of the broadband shock associated noise prediction methods

Several different prediction methods to estimate the broadband shock associated noise of a supersonic jet are introduced and compared with experimental data at various test conditions. The nozzle geometries considered for comparison include a convergent and a convergent-divergent nozzle, both axisymmetric. Capabilities and limitations of prediction methods in incorporating the two nozzle geometries, flight effect, and temperature effect are discussed. Predicted noise field shows the best agreement for a convergent nozzle geometry under static conditions. Predicted results for nozzles in flight show larger discrepancies from data and more dependable flight data are required for further comparison. Qualitative effects of jet temperature, as observed in experiment, are reproduced in predicted results.

Kim, Chan M.↗

NASA NTRS1992

A survey of the broadband shock associated noise prediction methods

Kim, Chan M.↗

NASA NTRS1992

Supersonic acoustic source mechanisms for free jets of various geometries

The aeroacoustic performance of several generic nozzle geometries was tested to evaluate the potential benefits of using non-round jet exit geometries to reduce noise from combat military aircraft. Both the aerodynamics and far field acoustics of several M(sub d) = 1.5 and 2.0 round, elliptic, and rectangular nozzles, including an augmented deflector exhaust nozzle (ADEN), were studied to assess noise emission. The nozzles were operated to jet total temperatures, T(sub 0) = 1160 degree R, and the data scaled to constant thrust. The data were propagated to 1500 ft. and corrected to perceived noise level. The aerodynamic results of the study show that the non-round nozzle geometries mix much faster with the surrounding medium than does an equivalent round nozzle plume. Both the ADEN and elliptic nozzles provide significant reduction of noise, 6 to 7 PNdB, along the major axis direction with little expected impact on nozzle performance. Shock noise processes are eliminated for elliptic nozzles, but are still significant with rectangular nozzles. Comparison of measurements to theoretical predictions of noise using the quasi-linear instability wave model demonstrates good qualitative agreement.

Seiner, John M.↗

NASA NTRS2008

Numerical Simulations of a Co-Axial Supersonic-Combusting Free-Jet Experiment

CFD calculations using the Reynolds-averaged Navier-Stokes equations coupled with species continuity equations have been made for a supersonic coaxial-jet CFD-validation experiment to determine the sensitivity of the external flowfield to the main-nozzle exit profile. Four different nozzle exit profiles were used in the study: a uniform profile, one computed using only the nozzle geometry, one computed using the nozzle geometry and part of the upstream facility combustor, and one using the nozzle and the full facility combustor. Two cases were examined using the four profiles: a non-reacting case without coflow and a reacting case with hydrogen coflow. Results show that the nozzle exit profile has a significant effect on the external flowfield. The uniform profile produced the longest jet while the profile created with the full combustor produced the shortest jet. The nozzle-only and part-combustor profiles fell between the other two profiles. The reacting flow was found to be more sensitive to the nozzle exit profile since it affects the downstream mixing and combustion. These calculations indicate the importance of properly setting the nozzle-exit profile for this type of calculation.

Gaffney, Richard L.↗