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At least 37 records · Page 2

High quality optically polished aluminum mirror and process for producing

A new technical advancement in the field of precision aluminum optics permits high quality optical polishing of aluminum monolith, which, in the field of optics, offers numerous benefits because of its machinability, lightweight, and low cost. This invention combines diamond turning and conventional polishing along with india ink, a newly adopted material, for the polishing to accomplish a significant improvement in surface precision of aluminum monolith for optical purposes. This invention guarantees the precise optical polishing of typical bare aluminum monolith to surface roughness of less than about 30 angstroms rms and preferably about 5 angstroms rms while maintaining a surface figure accuracy in terms of surface figure error of not more than one-fifteenth of wave peak-to-valley.

Lyons, III, James J.↗

High quality optically polished aluminum mirror and process for producing

A new technical advancement in the field of precision aluminum optics permits high quality optical polishing of aluminum monolith, which, in the field of optics, offers numerous benefits because of its machinability, lightweight, and low cost. This invention combines diamond turning and conventional polishing along with india ink, a newly adopted material, for the polishing to accomplish a significant improvement in surface precision of aluminum monolith for optical purposes. This invention guarantees the precise optical polishing of typical bare aluminum monolith to surface roughness of less than about 30 angstroms rms and preferably about 5 angstroms rms while maintaining a surface figure accuracy in terms of surface figure error of not more than one-fifteenth of wave peak-to-valley.

Lyons, III, James J.↗

Method for polishing the end of an optical fiber

A method of polishing a roof-shaped, or bevelled, tip having a predetermined angle on the end of an optical fiber is disclosed. The method comprises placing an optical fiber in contact with an abrasive tape at an angle corresponding to the desired predetermined angle. The fiber is moved towards the tape beyond the point of contact so as to cause a bend in the fiber. Upon moving the abrasive tape, the compliance of the fiber, by virtue of the bend, provides a pressure of the fiber against the tape to enable polishing to occur. As polishing continues the pressure decreases until enough material is removed so as to eliminate the bend and impart the predetermined angle to the fiber tip. The fiber may be rotated to polish the other side in a similar manner, if so desired.

Dholakia, Anil R.↗

Higher Magnification Imaging of the Polished Aluminum Collector Returned from the Genesis Mission

The polished aluminum collector (previously referred to as the polished aluminum kidney) was intended for noble gas analysis for the Gene-sis mission. The aluminum collector, fabricated from alloy 6061T, was polished for flight with alumina, then diamond paste. Final cleaning was performed by soak-ing and rinsing with hexane, then isopropanol, and last-ly megasonically energized ultrapure water prior to installation. It was mounted inside the collector canister on the thermal shield at JSC in 2000. The polished aluminum collector was not surveyed microscopically prior to flight.

Rodriquez, Melissa C.↗

Electrochemical and mechanical polishing and shaping method and system

A method and system are provided for the shaping and polishing of the surface of a material selected from the group consisting of electrically semi-conductive materials and conductive materials. An electrically non-conductive polishing lap incorporates a conductive electrode such that, when the polishing lap is placed on the material's surface, the electrode is placed in spaced-apart juxtaposition with respect to the material's surface. A liquid electrolyte is disposed between the material's surface and the electrode. The electrolyte has an electrochemical stability constant such that cathodic material deposition on the electrode is not supported when a current flows through the electrode, the electrolyte and the material. As the polishing lap and the material surface experience relative movement, current flows through the electrode based on (i) adherence to Faraday's Law, and (ii) a pre-processing profile of the surface and a desired post-processing profile of the surface.

Engelhaupt, Darell E.↗

Polished Panel Optical Receiver for Simultaneous RF/Optical Telemetry with Large DSN Antennas

The polished panel optical receiver concept described here makes use of aluminum panels on the main reflector of the Deep Space Network's (DSN's) 34-meter antennas at optical wavelengths by polishing and coating their surface to efficiently reflect near-infrared wavelengths in the 1,064 1,550-nanometer range. Achievable surface smoothness is not a limiting factor for aluminum panels, and initial field experiments indicate that the surface quality of microwave aluminum panels is sufficient to concentrate the light into small, but not diffraction-limited, spots at their primary focus. Preliminary analysis of data from high-quality microwave panels has shown that the light can be concentrated into 200 400 microradian cones, resulting in spot diameters of 2-4 mm at the 10-meter primary focus F(0) shown in the figure, or 2-4 cm spots at F(1) after magnification by the subreflector, which results in an effective focal length of about 100 meters. Three distinct implementation options are possible, with theoretically identical tracking and communications performance: Option 1: The communications assembly could be placed directly behind the subreflector at F(0), but this placement would require replacing the existing all-aluminum subreflector with a new design that transmits optical wavelengths but reflects RF, thus transmitting the optical signal to the primary focus of the parabolic polished aluminum panels at F(0), as shown in the figure. Option 2: Alternately, the optical communications assembly could be located near the first available focal-spot F(1) following reflection by the subreflector (which would have to be polished), next to the input to the beam waveguide on the main reflector as shown in the figure. Option 3: Finally, the optical communications assembly could be placed inside the pedestal room, and separated from the RF signal after the ellipsoid and before the signal reached the microwave receiver via an RF/optical dichroic near F(3).

Vilnrotter, Victor A.↗

Performance Evaluation of Large Aperture 'Polished Panel' Optical Receivers Based on Experimental Data

Recent interest in hybrid RF/Optical communications has led to the development and installation of a "polished-panel" optical receiver evaluation assembly on the 34-meter research antenna at Deep-Space Station 13 (DSS-13) at NASA's Goldstone Communications Complex. The test setup consists of a custom aluminum panel polished to optical smoothness, and a large-sensor CCD camera designed to image the point-spread function (PSF) generated by the polished aluminum panel. Extensive data has been obtained via realtime tracking and imaging of planets and stars at DSS-13. Both "on-source" and "off-source" data were recorded at various elevations, enabling the development of realistic simulations and analytic models to help determine the performance of future deep-space communications systems operating with on-off keying (OOK) or pulse-position-modulated (PPM) signaling formats with photon-counting detection, and compared with the ultimate quantum bound on detection performance for these modulations. Experimentally determined PSFs were scaled to provide realistic signal-distributions across a photon-counting detector array when a pulse is received, and uncoded as well as block-coded performance analyzed and evaluated for a well-known class of block codes.

on-off keying (OOK)↗

Enclosed Cutting-And-Polishing Apparatus

Proposed apparatus cuts and polishes specimens while preventing contamination of outside environment or of subsequent specimens processed in it. Designed for use in zero gravity but also includes features useful in cutting and polishing of toxic or otherwise hazardous materials on Earth. Includes remote manipulator for handling specimens, cutting and polishing wire, inlets for gas and liquid, and outlets for waste liquid and gas. Replaceable plastic liner surrounds working space.

Rossier, R. N.↗

SiO overcoating and polishing of CFRP telescope panels

Development of carbon fiber reinforces plastic (CFRP) panel overcoating and polishing is structured in two parts. The first part utilized a short series of experiments to determine the feasibility of overcoating and polishing CFRP panels, and the second part employes a systematic approach to optimize techniques learned. Questions which required answers in the initial investigation are summarized. Tests were performedin the Steward Observatory's 2.2 Meter Vacuum Coating Chamber and began with 3 cm square pieces of CFRP facesheet material. Next, a 10 cm square and one-inch-thick CFPR-Aluminum core panel was tested. Tests were then conducted on a 0.5-meter-square Dornier panel (QUAD 4) with CFRP facesheets on two-inch aluminum Flexcore. To complete the initial study, a previously characterized 0.5 m Dornier panel (QUAD 23) was coated and hand polished. The mirror's optical performance was not affected by the SiO coating.

Woida, Patrick↗

Fabrication of a grazing incidence telescope by grinding and polishing techniques on aluminum

The paper describes the fabrication processes, by grinding and polishing, used in making the mirrors for a f/2.8 Wolter type-I grazing incidence telescope at Boulder (Colorado), together with testing procedure used to determine the quality of the images. All grinding and polishing is done on specially designed machine that consists of a horizontal spindle to hold and rotate the mirror and a stroke arm machine to push the various tools back and forth along the mirrors length. The progress is checked by means of the ronchi test during all grinding and polishing stages. Current measurements of the telescope's image quality give a FWHM measurement of 44 arcsec, with the goal set at 5-10 arcsec quality.

Gallagher, Dennis↗

Constellation-X Cylinder Figuring and Polishing Studies

In support of Goddard's Constellation-X mandrel manufacturing effort a series of fabrication experiments are being performed to determine a best approach. Currently, polishing immediately after diamond turning, produces a RMS surface roughness of 0.31 nm, on a nickel plated aluminum mandrel. Studies currently under way will incorporate an abrasive figuring step followed by a polishing operation. The current diamond turning, figuring and polishing procedures will be described and the results presented.

Waluschka, Eugene↗

Electro-Chemically Enhanced Mechanical Polishing of Nickel Mandrels

Grinding and mechanical polishing techniques used for x-ray optics mandrel figuring lead to mid-frequency surface ripple. These small figure variations have to be addressed in order to improve the performance of the resulting x-ray mirrors. If the electrochemical etching is combined with mechanical polishing, the figuring and the surface finishing cm be done simultaneously and be used to correct the mid-frequency surface ripple. It is shown that the electrochemical mechanical polishing method allows selective removal of nickel alloy without mandrel surface microroughness degradation.

Gubarev, Mikhail↗

Detection Performance of Upgraded "Polished Panel" Optical Receiver Concept on the Deep-Space Network's 34 Meter Research Antenna

The development and demonstration of a "polished panel" optical receiver concept on the 34 meter research antenna of the Deep Space Network (DSN) has been the subject of recent papers. This concept would enable simultaneous reception of optical and microwave signals by retaining the original shape of the main reflector for microwave reception, but with the aluminum panels polished to high reflectivity to enable focusing of optical signal energy as well. A test setup has been installed on the DSN's 34 meter research antenna at Deep Space Station 13 (DSS-13) of NASA's Goldstone Communications Complex in California, and preliminary experimental results have been obtained. This paper describes the results of our latest efforts to improve the point-spread function (PSF) generated by a custom polished panel, in an attempt to reduce the dimensions of the PSF, thus enabling more precise tracking and improved detection performance. The design of the new mechanical support structure and its operation are described, and the results quantified in terms of improvements in collected signal energy and optical communications performance, based on data obtained while tracking the planet Jupiter with the 34 meter research antenna at DSS-13.

photon-bucket receiver↗

Detection Performance of Upgraded "Polished Panel" Optical Receiver Concept on the Deep-Space Network's 34 Meter Research Antenna

Initial optical communications experiments with a Vertex polished aluminum panel have been described. The polished panel was mounted on the main reflector of the DSN's research antenna at DSS-13. The PSF was recorded via remotely controlled digital camera mounted on the subreflector structure. Initial PSF generated by Jupiter showed significant tilt error and some mechanical deformation. After upgrades, the PSF improved significantly, leading to much better concentration of light. Communications performance of the initial and upgraded panel structure were compared. After the upgrades, simulated PPM symbol error probability decreased by six orders of magnitude. Work is continuing to demonstrate closed-loop tracking of sources from zenith to horizon, and better characterize communications performance in realistic daytime background environments.

polished panel optical receiver↗

Sample Polishing Without Epoxy

In recent years, we have received requests for meteorite sample sections to be prepared without using epoxy impregnation or mounting. The reasoning for these requests ranges from potential contamination of analyses from epoxy chemical components to degradation of instrumental vacuum from epoxy outgassing (e.g., SEM, SIMS, EPMA, etc.). An alternative approach that we employ involves sawing off a 1-5 mm thick wafer of the sample. The wafer is ground using silica carbide lapping media wetted with 190 proof ethyl alcohol to make both sides flat and parallel. The sample is then polished on one or both sides using diamond paste or dry diamond powder on a rotating lap wheel until the desired finish is obtained. The sample is cleaned in between steps using 200 proof ethyl alcohol in an ultrasonic cleaner. Friable and altered samples need to have higher thickness in order for polishing to be attempted. Without epoxy to hold the sample together or a glass slide for backing, the sample needs additional material to provide the necessary support structure. The machining steps of this process need to be undertaken at a much slower speed than in traditional thin or thick section preparation.

Meteorite↗

Lunar Passive Fuel Cell Technologies: Evaporator + Fluid Polishing Elements

This project investigates key elements of a fully-passive, fuel-cell based, surface power generation concept. The overall concept replaces the actively pumped thermal management of a state of the art (SOA) fuel cell/electrolyzer stack with a passive 2-phase thermosyphon for heat transport and a passive shape memory actuating radiator for temperature management. The elements of the concept investigated in this project are: Evaporator Element: Evaluating the compatibility of common fuel-cell interconnect materials in the evaporator of a 2-phase water thermosyphon Fluid Polishing element: The use of membrane gas separation and resin water polishing to address non-condensable gas removal and water purity.

Fuel Cell↗