Search NASASearch

SEARCH · Search NASA

Results for “POROSITY”

Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

Quote a phrase for an exact phrase match. Source license links do not imply unrestricted reuse.

At least 37 records · Page 2

Wind Tunnel Investigation of the Effects of Surface Porosity and Vertical Tail Placement on Slender Wing Vortex Flow Aerodynamics at Supersonic Speeds

A wind tunnel experiment was conducted in the NASA Langley Research Center (LaRC) Unitary Plan Wind Tunnel (UPWT) to determine the effects of passive surface porosity and vertical tail placement on vortex flow development and interactions about a general research fighter configuration at supersonic speeds. Optical flow measurement and flow visualization techniques were used that featured pressure sensitive paint (PSP), laser vapor screen (LVS), and schlieren, These techniques were combined with conventional electronically-scanned pressure (ESP) and six-component force and moment measurements to quantify and to visualize the effects of flow-through porosity applied to a wing leading edge extension (LEX) and the placement of centerline and twin vertical tails on the vortex-dominated flow field of a 65 cropped delta wing model. Test results were obtained at free-stream Mach numbers of 1.6, 1.8, and 2.1 and a Reynolds number per foot of 2.0 million. LEX porosity promoted a wing vortex-dominated flow field as a result of a diffusion and weakening of the LEX vortex. The redistribution of the vortex-induced suction pressures contributed to large nose-down pitching moment increments but did not significantly affect the vortex-induced lift. The trends associated with LEX porosity were unaffected by vertical tail placement. The centerline tail configuration generally provided more stable rolling moments and yawing moments compared to the twin wing-mounted vertical tails. The strength of a complex system of shock waves between the twin tails was reduced by LEX porosity.

Erickson, Gary E.

A Generalised Porosity Formalism for Isotropic and Anisotropic Effective Opacity and its Effects on X-ray Line Attenuation in Clumped O Star Winds

We present a generalised formalism for treating the porosity-associated reduction in continuum opacity that occurs when individual clumps in a stochastic medium become optically thick. As in previous work, we concentrate on developing bridging laws between the limits of optically thin and thick clumps. We consider geometries resulting in either isotropic or anisotropic effective opacity, and, in addition to an idealised model in which all clumps have the same local overdensity and scale, we also treat an ensemble of clumps with optical depths set by Markovian statistics. This formalism is then applied to the specific case of bound-free absorption of X- rays in hot star winds, a process not directly affected by clumping in the optically thin limit. We find that the Markov model gives surprisingly similar results to those found previously for the single clump model, suggesting that porous opacity is not very sensitive to details of the assumed clump distribution function. Further, an anisotropic effective opacity favours escape of X-rays emitted in the tangential direction (the venetian blind effect), resulting in a bump of higher flux close to line centre as compared to profiles computed from isotropic porosity models. We demonstrate how this characteristic line shape may be used to diagnose the clump geometry, and we confirm previous results that for optically thick clumping to significantly influence X-ray line profiles, very large porosity lengths, defined as the mean free path between clumps, are required. Moreover, we present the first X-ray line profiles computed directly from line-driven instability simulations using a 3-D patch method, and find that porosity effects from such models also are very small. This further supports the view that porosity has, at most, a marginal effect on X-ray line diagnostics in O stars, and therefore that these diagnostics do indeed provide a good clumping insensitive method for deriving O star mass-loss rates.

Sundqvist, Jon O.

A Numerical and Experimental Approach for Modeling Porosity Due to Entrapped Air and Volatiles Off-Gassing During Manufacturing of Composite Structures

High performance composite structures have strict requirements regarding acceptable levels of porosity. The impact can be significant on mechanical performance and mitigating the growth of voids can be a challenge given the complexity of the problem. The evolution of porosity can be summarized as a balance between sources and sinks which determine void growth or shrinkage. The primary sources of void growth include bag leaks, entrapped air in the system, off-gassing of volatiles, and cure shrinkage. Mechanisms which mitigate porosity include removal of air from the system and maintaining sufficient resin pressure during the process to keep volatiles in solution. In this paper, an approach for modeling the evolution of voids due to entrapped air and volatiles is presented. It has been shown in previous experimental studies that decreases in local resin pressure are linked to a higher likelihood of porosity formation. Results of the study are compared to experiments in which the local resin pressure was measured and micrographs of the panels were taken to characterize the porosity.

Hickmott, Curtis

Exploratory Experiments to Probe the Effect of Bulk Density and Porosity on The Morphology and Ejecta Kinematics of Impact Craters

The morphometry of relatively small impact craters are influenced by the physical properties of the target. To investigate the control of bulk density and porosity on the crater-formation processing the gravity regime, we conducted a series of impact experiments, varying each these target parameters while holding the other constant. Three different sands were used to construct cohesionless targets: quartz (0.4-0.8 mm), garnet (0.425-1.0 mm), and alumina (0.297-0.71mm), representing a range of intrinsic grain densities from 2.65 to 4.02 g cm-3. High-porosity targets were constructed by carefully pouring the sand into the center of a cylindrical PVC target bucket (inner diameter 26.2 cm, height 12 cm) and allowing it to fill the bucket at the angle of repose before being leveled flat at the top of the bucket. Low-porosity targets were obtained by pluviation of the granular material through a 1 mm sieve that was set directly above the target bucket. With the disparate intrinsic densities of the sand in combination with the variations of the packing technique, we attained differences in the bulk-target density of up to 32%while keeping porosity constant. The impact experiments were conducted with the vertical gun in the Experimental Impact Laboratory at NASA Johnson Space Center; using 3/16” (4.76 mm) diameter aluminum projectiles launched at1.55 ± 0.03 km s-1. The ejecta were observed using the laser-based Ejection Velocity Measurement System, providing data on launch positions and velocities of ejected particles. Submillimeter topographic data of the resulting craters were collected after each experiment with a NextEngine 3D scanner. Regardless of target material or density, all craters exhibited a simple bowl shape, but a trend of increasing depth-diameter ratio with increasing target porosity is observed across the entire experimental suite. Despite these morphometric differences, ejecta launch angles and speeds remain remarkably similar amongst all of the target configurations.

impact cratering

Global Characteristics of Porosity and Density Stratification Within the Lunar Crust from GRAIL Gravity and Lunar Orbiter Laser Altimeter Topography Data

The Gravity Recovery and Interior Laboratory (GRAIL) mission is providing unprecedentedly high-resolution gravity data. The gravity signal in relation to topography decreases from 100 km to 30 km wavelength, equivalent to a uniform crustal density of 2450 kg/cu m that is 100 kg/cu m smaller than the density required at 100 km. To explain such frequency-dependent behavior, we introduce rock compaction models under lithostatic pressure that yield radially stratified porosity (and thus density) and examine the depth extent of porosity. Our modeling and analysis support the assertion that the crustal density must vary from surface to deep crust by up to 500 kg/cu m. We found that the surface density of mega regolith is around 2400 kg/cu m with an initial porosity of 10-20%, and this porosity is eliminated at 10-20 km depth due to lithostatic overburden pressure. Our stratified density models provide improved fits to both GRAIL primary and extended mission data.

Density

Regional Variations of Mercury's Crustal Density and Porosity From MESSENGER Gravity Data

A new solution of Mercury's gravity field to degree and order 160, named HgM009, is retrieved through a reprocessing of MESSENGER radio science measurements. By combining our latest gravity field with topography data, localized spectral admittance analyses are carried out to investigate Mercury's crustal and lithospheric properties across the northern hemisphere. The measured spectra are compared with admittances predicted by lithospheric flexure models. The localized gravity/topography admittance analyses yield key information on the lateral variations of the bulk density of the upper crust. Elastic and crustal thicknesses are also adjusted in our study, but the local admittance spectra allow us to constrain these parameters only over a few regions. The average bulk density across the observed areas in the northern hemisphere is 2540 ±60 kg m −3 . The crustal porosity is then constrained by using an estimate of the pore-free grain density of surface materials with our measured bulk density. Our estimate of the mean porosity is 14.7 ±1.6 %, which is comparable to, but slightly higher than, the average value measured on the Moon. Larger crustal porosities are observed over heavily cratered regions, suggesting that impact bombardment is the main cause of the crustal porosity.

Mercury's crust

Optimization of wave cancellation in variable porosity transonic wind tunnel flows

A technique has been developed which is capable of determining the optimum wall configuration for a variable porosity perforated wall transonic wind tunnel. The technique is based on a mathematical model arrived at by considering the results of theory and past experimental investigations. A performance index was determined as a function of the significant wind tunnel parameters by comparing a formulation of this mathematical model, using MSFC 14 inch Trisonic Wind Tunnel experimental results, to interference free results. The resulting relationship was then used to determine the combination of wind tunnel parameters which should yield minimum reflected wave interference. A theoretical development of wall porosity requirements for thick wall inclined hole test sections is included which follows the trends and generally the magnitude of available experimental data. This theory is useful in studying the present variable porosity case, but also should be of value in studies concerning the wave cancellation process for fixed porosity walls.

Davis, J. W.

Subtle porosity variation in the YBa2Cu3O(7-x) high-temperature superconductor revealed by ultrasonic imaging

The characterization of global porosity variation within a nominally 93-percent-dense specimen of YBa2Cu3O(7-x) high-temperature superconductor is reported. With a computer-controlled scanning system, precision ultrasonic velocity measurements were obtained at 100 micron increments over an 8- by 8-mm area of the YBa2Cu3O(7-x) specimen. The measurements were used to form a color map of velocity variation across the scanned region of the specimen. Subtle velocity variation on the order of 1 percent was observed. The specimen was shown by experimental methods to be single-phase, untextured, and free of nonuniform residual microstresses. From this knowledge and an established velocity-density relationship, a likely conclusion is that the observed velocity variations are solely due to porosity variations of similar magnitude. Locating these subtle porosity variations is critical since they can result in an order of magnitude variation in J(sub c) for dense YBCO specimens. Thus, mapping the global porosity distribution within YBa2Cu3O(7-x) may reveal regions that have poorer superconducting properties. Ultrasonic velocity results are translated into useful microstructural information for the material scientist.

Roth, D. J.

Alleviation of side force on tangent-ogive forebodies using passive porosity

An experimental investigation to determine the effectiveness of porosity for alleviating side forces on forebodies was conducted in the NASA Langley Research Center 7 x 10 ft High-Speed Wind Tunnel. The study consisted of a comparison of experimental force, moment, and surface pressure results obtained on a fineness ratio 5.0 tangent-ogive porous forebody with 0.020 in. hole diameter and 22 percent porosity with results obtained on a solid forebody. The forebodies were tested with cylindrical afterbodies. The solid forebody was tested with transition grit to simulate fully turbulent conditions and without transition grit to simulate free transition conditions. The extent of porosity on the forebody was varied to determine the extent of porosity needed to alleviate side forces. Static longitudinal and lateral-directional stability and surface pressure data were obtained at Mach numbers of 0.2, 0.5, and 0.8. The angle of attack range was from 5 to 45 deg and roll angles from -90 to 180 deg. The solid forebody exhibited large asymmetries at moderate to high angles of attack causing large side forces and yawing moments. The porous forebody exhibited no significant side forces or yawing moments at any angle of attack tested.

Bauer, Steven X. S.

Modeling composite and fluffy grains: The effects of porosity

Recent studies of interplanetary and interstellar dust provide evidence that cosmic dust grains are fluffy, composite objects, highlighting the need for models of the electromagnetic scattering by these grains. Effective medium theory (EMT) with Mie-type series solutions has been used to explore the effects of porosity which would be important in composite dust particles. While this indirect approach is both flexible and computationally efficient, it is not necessarily a good approximation. The need for EMT and its rather restrictive assumptions may be circumvented through a direct computation of the scattering properties via finite element methods, such as the discrete dipole approximation (DDA). Recently, the utility of the DDA method has been advanced significantly through improvements in theory, in numerical algorithms, and in computer hardware. Extensive calculations with the DDA method are used here to examine more directly the effects of porosity. A particular emphasis is placed upon developing a valid methodology. For both solid and porous targets we establish both numerical and physical convergence properties over the range of size parameter that is required for our study. DDA cross sections for grains with a range of porosity are compared to those computed by the EMT/series expansion technique to examine the applicability of several mixing rules, including two extensions of the Bruggeman rule. We show that for particles with Rayleigh vacuum inclusions, the extension proposed by Rouleau & Martin is quite successful. We also investigate the effects of larger, non-Rayleigh vacuum inclusions for various levels of porosity and find that they can be significant.

Wolff, Michael J.

Passive porosity with free and fixed separation on a tangent-ogive forebody

Despite the extensive experimental and computational data base in the literature on passive porosity, no clear explanation of the governing flow physics exists. It is theorized that the positive porosity concept modifies the external pressure loading by allowing communication between high- and low-pressure regions on the external surface. This study determines the dominant flow phenomena that govern the effectiveness of passive porosity. It aims to assess the contribution of each phenomenon as related to a porous slender axisymmetric forebody. To assess the influence of the mass transfer and pressure equalization phenomena on the effectiveness of passive porosity on slender axisymmetric forebodies, strakes were attached to the 5.0-caliber solid and porous forebodies to force crossflow separation. Longitudinal force and moment data were obtained at a Mach number of 0.1 over an angle-of-attack range of 0 to 55 deg.

PRESSURE EQUALIZATION

Effect of Full-Chord Porosity on Aerodynamic Characteristics of the NACA 0012 Airfoil

A test was conducted on a model of the NACA 0012 airfoil section with a solid upper surface or a porous upper surface with a cavity beneath for passive venting. The purposes of the test were to investigate the aerodynamic characteristics of an airfoil with full-chord porosity and to assess the ability of porosity to provide a multipoint or self-adaptive design. The tests were conducted in the Langley 8-Foot Transonic Pressure Tunnel over a Mach number range from 0.50 to 0.82 at chord Reynolds numbers of 2 x 10(exp 6), 4 x 10(exp 6), and 6 x 10(exp 6). The angle of attack was varied from -1 deg to 6 deg. At the lower Mach numbers, porosity leads to a dependence of the drag on the normal force. At subcritical conditions, porosity tends to flatten the pressure distribution, which reduces the suction peak near the leading edge and increases the suction over the middle of the chord. At supercritical conditions, the compression region on the porous upper surface is spread over a longer portion of the chord. In all cases, the pressure coefficient in the cavity beneath the porous surface is fairly constant with a very small increase over the rear portion. For the porous upper surface, the trailing edge pressure coefficients exhibit a creep at the lower section normal force coefficients, which suggests that the boundary layer on the rear portion of the airfoil is significantly thickening with increasing normal force coefficient.

Mineck, Raymond E.

Fatigue Crack and Porosity Measurement in Composite Materials by Thermographic and Ultrasonic Methods

Many nondestructive methods exist for the detection of localized material anomalies in an otherwise good composite structure. The problem arises when the material system as a whole has degraded during service or was improperly manufactured. Porosity and intra-ply microcracking are two such conditions that in unlined composite pressure vessels can be very troublesome to detect and when linked through the thickness can be critical to mission success. These leak paths may lead to loss of pressure/propellant, increased risk of explosion and possible cryo-pumping. Research sought nondestructive methods for quantifying porosity and microcracking in composite tankage. Both thermographic and resonance ultrasound methods have been utilized with artificial neural network and statistical approaches to analyze the data. Resonant ultrasound spectroscopy provides measurements, which are sensitive to fine details in the materials character, such as micro-cracking and porosity. Here, the higher frequency (shorter wavelength) components of the signal train provide more significant interaction with the defects causing the spectral characteristics to shift toward lower amplitudes at the higher frequencies. As the density of the defects increases more interactions occur and more drastic amplitude changes are observed. From a thermal perspective, the higher the defect density the lower the through thickness thermal diffusivity will be. Utilizing a point heat source, and thermographically recording the heat profile with time, diffusivity calculations can be made which in turn can be related to the relative quality of the material. Preliminary experiments to verify the measurable effect on the resonance spectrum of the ultrasonic data to detect microcracking and for porosity detection thermographically are presented. Methods involving supervised and unsupervised artificial neural networks as well as other clustering algorithms are developed for signal identification.

Walker, James L.

Computational Analysis of the Effect of Porosity on Shock Cell Strength at Cruise

A computational flow field analysis is presented of the effect of core cowl porosity on shock cell strength for a modern separate flow nozzle at cruise conditions. The goal of this study was to identify the primary physical mechanisms by which the application of porosity can reduce shock cell strength and hence the broadband shock associated noise. The flow is simulated by solving the asymptotically steady, compressible, Reynoldsaveraged Navier-Stokes equations on a structured grid using an implicit, up-wind, flux-difference splitting finite volume scheme. The standard two-equation k - epsilon turbulence model with a linear stress representation is used with the addition of a eddy viscosity dependence on total temperature gradient normalized by local turbulence length scale. Specific issues addressed in this study were the optimal area required to weaken a shock impinging on the core cowl surface and the optimal level of porosity and placement of porous areas for reduction of the overall shock cell strength downstream. Two configurations of porosity were found to reduce downstream shock strength by approximately 50%.

Massey, Steven J.

The Mid-IR Spectral Effects of Darkening Agents and Porosity on the Silicate Surface Features of Airless Bodies

We systematically measured the mid-IR spectra of different mixtures of three silicates (antigorite, lizardite, and pure silica) with varying effective porosities and amounts of darkening agent (iron oxide and carbon). These spectra have broad implications for interpretation of current and future mission data for airless bodies, as well as for testing the capabilities of new instruments. Serpentines, such as antigorite and lizardite, are common to airless surfaces, and their mid-IR spectra in the presence of darkening agents and different surface porosities would be typical for those measured by spacecraft. Silica has only been measured in the plumes of Enceladus and presents exciting possibilities for other Saturn-system surfaces due to long range transport of E-ring material. Results show that the addition of the IR-transparent salt, KBr, to simulate surface porosity affected silicate spectra in ways that were not predictable from linear mixing models. The strengthening of silicate bands with increasing pore space, even when only trace amounts of KBr were added, indicates that spectral features of porous surfaces are more detectable in the mid-IR. Combining iron oxide with the pure silicates seemed to flatten most of the silicate features, but strengthened the reststrahlen band of the silica. Incorporating carbon with the silicates weakened all silicate features, but the silica bands were more resistant to being diminished, indicating silica may be more detectable in the mid-IR than the serpentines. We show how incorporating darkening agents and porosity provides a more complete explanation of the mid-IR spectral features previously reported on worlds such as Iapetus.

Young, Cindy L.

Correlations Between Porosity, Spatter, and Process Metrics for Powder Bed Fusion Laser Beam Metallic Additive Manufacturing

Components fabricated using the powder bed fusion laser beam metallic (PBF-LB/M)additive manufacturing process are the result of a multitude of weld passes conducted sequentially. Qualifying components for aerospace applications requires a thorough understanding of the process-structure-properties relationships. Porosity defects are known to have a strong adverse effect on the mechanical properties of a component. In particular, porosity defects created by lack of fusion have high aspect ratio morphologies leading to stress concentrations that become crack initiation sites. In the present work, the occurrence of spatter induced lack of fusion porosity was studied using synchronized in-situ process monitoring, additive manufacturing model-based process metrics, and high-resolution X-ray computed tomography. The results show that lack of fusion porosity is statistically correlated with unremoved welding spatter ejecta of the PBF-LB/M process and process metrics related to the hatching strategy.

Qualification

In-Situ Detection of Process-Induced Porosity During Cure of Out-of-Autoclave Composites

Composite materials offer unique benefits in aerospace applications and are becoming increasingly used by industry manufacturers. Current manufacturing and processing methods can lead to defects in the composites, which are identified after fabrication using inspection methods.This study utilized a high-temperature ultrasonic inspection system to detect process-induced porosity in an out-of-autoclave (OOA) composite panel. An ultrasonic scanner was enclosed in a nitrogen-cooled insulating box that prevented thermal damage from the industrial oven to the temperature-sensitive electronics. Inspection of the composite part was performed through the bottom of the enclosure, which served as the tool plate for the part. In this study, a porosity gradient was introduced through a misfit of the part and caul plate. Using the data obtained from B-scans and amplitude C-scans throughout the cure cycle, the high and low porosity regions within the composite laminate were detected and localized. OOA tests aided the transition of this system to an autoclave, which is the primary method of curing aerospace-grade thermoset composites.

In-process, Defect Detection, Cure Monitoring, Por

Porosity Area Fraction Analysis of Bonded Borosilicate Specimens From in-Situ Optical Imagery

Image segmentation methods are routinely used to analyze data derived in nondestructive testing scenarios. A typical problem in this area is to estimate porosity from X-ray Computed Tomography (CT) inspections. This investigation aims to understand the effectiveness of open-source image segmentation methods for porosity estimation from optical images in the context of strength analysis of bonded materials and provides a benchmark of performance against a standard commercial software package. The rank ordering of the specimens by porosity area fraction is consistent across both methods.

Porosity area fraction