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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2

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NASA NTRS1973

Development of low-shock pyrotechnic separation nuts

Performance demonstrations and comparisons were made on six flight type pyrotechnic separation nut designs, two of which are standard designs in current use, and four of which were designed to produce low shock on actuation. Although the shock performances of the four low shock designs are considerably lower than the standard designs, some penalties may be incurred in increased volume, weight, or complexity. These nuts, and how they are installed, can significantly influence the pyrotechnic shock created in spacecraft structures. A high response monitoring system has been developed and demonstrated to provide accurate performance comparisons for pyrotechnic separation nuts.

Bement, L. J.↗

NASA NTRS1974

Investigation of pyrotechnic shock

Review of comparative pyrotechnic shock outputs of various electro-explosive release devices that have been obtained in tests of an instrumented spacecraft structure. This research uses pyrotechnic shock spectra levels as an indicator of shock environment severity in support of a program of pyrotechnic device analysis and redesign intended to reduce shock generation.

Prescott, S. N.↗

NASA NTRS1980

Space shuttles: A pyrotechnic overview

Pyrotechnic components specified in Shuttle system designs to accomplish varied tasks during all mission phases are described. The function of these pyrotechnics in the operation of the space shuttle vehicle is discussed. Designs are presented for pyrotechnics with innovative features of those meeting unique shuttle requirements for safety and reliability. A rationale for the qualification and certification of these devices is developed. Maintenance of this qualified system in production hardware is explained through a description of shuttle flight certification review process.

Graves, T. J.↗

NASA NTRS1984

Low-Shock Pyrotechnic Actuator

Miniature 1-ampere, 1-watt pyrotechnic actuator enclosed in flexible metal bellows. Bellows confines outgassing products, and pyrotechnic shock reduction achieved by action of bellows, gas cushion within device, and minimum use of pyrotechnic material. Actuator inexpensive, compact, and lightweight.

Lucy, M. H.↗

NASA NTRS1989

Effects Of Pyrotechnically Generated Shocks

Research program provides better understanding of pyrotechnic phenomenon for design purposes. Evaluating potential for damage to spacecraft by activation of pyrotechnic mechanisms, pyrotechnic-shock tests conducted on three configurations: pin pullers on orthogonal double Hopkinson bar arrangement; pin pullers on mockup of Halogen Occultation Experiment (HALOE) structure; and section of separation joint on single Hopkinson bar. Strains and accelerations measured. Strains converted to output stresses, forces, and moments. Acceleration shock-response spectra obtained for both acceleration and force signals. Results of research useful to designers in making comparison and evaluation tests before committing to costly spacecraft hardware.

Bement, Laurence J.↗

NASA NTRS1992

Determination of pyrotechnic functional margin

Following the failure of a previously qualified pyrotechnically actuated pin puller design, an investigation led to a redesign and requalification. The emphasis of the second qualification was placed on determining the functional margin of the pin puller by comparing the energy deliverable by the pyrotechnic cartridge to the energy required to accomplish the function. Also determined were the effects of functional variables. This paper describes the failure investigation, the test methods employed and the results of the evaluation, and provides a recommended approach to assure the successful functioning of pyrotechnic devices.

Bement, Laurence J.↗

NASA NTRS1993

Determination of pyrotechnic functional margin

Bement, Laurence J.↗

NASA NTRS1995

Burst-Disk Device Simulates Effect Of Pyrotechnic Device

Expendable disks substituted for costly pyrotechnic devices for testing actuators. Burst-disk device produces rush of pressurized gas similar to pyrotechnic device. Designed to reduce cost of testing pyrotechnically driven emergency actuators (parachute-deploying mechanisms in original application).

Rogers, James P.↗

NASA NTRS1997

Determining Functional Reliability of Pyrotechnic Mechanical Devices

This paper describes a new approach for evaluating mechanical performance and predicting the mechanical functional reliability of pyrotechnic devices. Not included are other possible failure modes, such as the initiation of the pyrotechnic energy source. The requirement of hundreds or thousands of consecutive, successful tests on identical components for reliability predictions, using the generally accepted go/no-go statistical approach routinely ignores physics of failure. The approach described in this paper begins with measuring, understanding and controlling mechanical performance variables. Then, the energy required to accomplish the function is compared to that delivered by the pyrotechnic energy source to determine mechanical functional margin. Finally, the data collected in establishing functional margin is analyzed to predict mechanical functional reliability, using small-sample statistics. A careful application of this approach can provide considerable cost improvements and understanding over that of go/no-go statistics. Performance and the effects of variables can be defined, and reliability predictions can be made by evaluating 20 or fewer units. The application of this approach to a pin puller used on a successful NASA mission is provided as an example.

Bement, Laurence J.↗

NASA NTRS2009

Autoignition Chamber for Remote Testing of Pyrotechnic Devices

The autoignition chamber (AIC) performs by remotely heating pyrotechnic devices that can fit the inner diameter of the tube furnace. Two methods, a cold start or a hot start, can be used with this device in autoignition testing of pyrotechnics. A cold start means extending a pyrotechnic device into the cold autoignition chamber and then heating the device until autoignition occurs. A hot start means heating the autoignition chamber to a specified temperature, and then extending the device into a hot autoignition chamber until autoignition occurs. Personnel are remote from the chamber during the extension into the hot chamber. The autoignition chamber, a commercially produced tubular furnace, has a 230-V, single-phase, 60-Hz electrical supply, with a total power output of 2,400 W. It has a 6-in. (15.2-cm) inner diameter, a 12-in. (30.4-cm) outer diameter and a 12-in.- long (30.4-cm), single-zone, solid tubular furnace (element) capable of heating to temperatures up to 2,012 F (1,100 C) in air.

Harrington, Maureen L.↗

NASA NTRS1965

Pyrotechnics for efficient preheating of space power systems.

Pyrotechnics for efficient preheating of space power systems by simple lightweight chemical blends that produce heat pyrotechnically

SPACECRAFT POWER SUPPLY↗

NASA NTRS1970

Pyrotechnic hazards classification and evaluation program. Electrostatic vulnerability of the E8 and XM15/XM165 clusters, phase 1

A survey of the electrostatic vulnerability of explosive manufacturing plants and recommendations for reducing the vulnerability are discussed. During the course of the investigations, the XM15/XM165 and the E8 launcher were shown to be susceptible to electrostatic ignition. The pyrotechnic hazard of prime concern associated with electrostatics is that of the spark which can be generated. The heat, shock, and ionization produced by the spark can cause ignition of pyrotechnics. However, as a result of the initial ignition tests (XM15 fuse train), changes have been incorporated to make the fusing system relatively safe from premature electrostatic activation.

Source record↗

NASA NTRS1970

Pyrotechnic hazards classification and evaluation program. Phase 2, segment 1: Records and experience analysis

A comprehensive search review and analysis was made of various technical documents relating to both pyrotechnics and high explosives testing, handling, storage, manufacturing, physical and chemical characteristics and accidents and incidents. Of approximately 5000 technical abstracts reviewed, 300 applicable documents were analyzed in detail. These 300 documents were then converted to a subject matrix so that they may be readily referenced for application to the current programs. It was generally concluded that information in several important categories was lacking. Two of the more important categories were in pyrotechnics sensitivity testing and TNT equivalency testing. A general recommendation resulting from this study was that this activity continue and a comprehensive data bank be generated that would allow immediate access to a large volume of pertinent information in a relatively short period of time.

Source record↗

NASA NTRS1973

Apollo experience report: Spacecraft pyrotechnic systems

Pyrotechnic devices were used successfully in many systems of the Apollo spacecraft. The physical and functional characteristics of each device are described. The development, qualification, and performance tests of the devices and the ground-support equipment are discussed briefly. Recommendations for pyrotechnic devices on future space vehicles are given.

Falbo, M. J.↗

NASA NTRS1973

A High-efficiency, Small, Solid-state Laser for Pyrotechnic Ignition

A completely self-contained, small, neodymium laser has been designed and demonstrated for use in a pyrotechnic ignition system. A nominal 16 J of laser energy (1.06 micron wavelength, 1-ms duration) was achieved in a rectangular 10.5-X 15.1-X 25.4-cm package weighting 5.14 kg. This high energy-to-weight ratio is encouraging for laser applications in which specific energy efficiency (energy per unit weight or volume) is important. The laser design concepts are described, and some results on pyrotechnic ignition are given. Some details on a laser currently under construction, which will be 1/8 the size of the above laser, are included.

Yang, L. C.↗

NASA NTRS1975

SBASI: Actuated pyrotechnic time delay initiator

A precision pyrotechnic time delay initiator for missile staging was developed and tested. Incorporated in the assembly is a single bridgewire Apollo standard initiator (SBASI) for initiation, a through-bulkhead-initiator to provide isolation of the SBASI output from the delay, the pyrotechnic delay, and an output charge. An attempt was made to control both primary and secondary variables affecting functional performance of the delay initiator. Design and functional limit exploration was performed to establish tolerance levels on manufacturing and assembling operations. The test results demonstrate a 2% coefficient of variation at any one temperature and an overall 2.7% coefficient of variation throughout the temperature range of 30 to 120 F. Tests were conducted at simulated operational altitude from sea level to 200,000 feet.

Salter, S. J.↗

NASA NTRS1975

Pyrotechnic shock measurement and data analysis requirements

A study of laboratory measurement and analysis of pyrotechnic shock prompted by a discrepancy in preliminary Mariner Jupiter/Saturn shock test data is reported. It is shown that before generating shock response plots from any recorded pyrotechnic event, a complete review of each instrumentation and analysis system must be made. In addition, the frequency response capability of the tape recorder used should be as high as possible; the discrepancies in the above data were due to inadequate frequency response in the FM tape recorders. The slew rate of all conditioning amplifiers and input converters must be high enough to prevent signal distortion at maximum input voltage; amplifier ranges should be selected so that the input pulse is approximately 50% of full scale; the Bessel response type should be chosen for digital shock analysis if antialiasing filters are employed; and transducer selection must consider maximum acceleration limit, mounted resonance frequency, flat clean mounting surfaces, base bending sensitivity, and proper torque.

Albers, L.↗

NASA NTRS1975

Pyrotechnic shock measurement and data analysis requirements

An investigation is described into the laboratory measurement and analysis of pyrotechnic shock which was prompted at JPL when two separate facilities generated discrepant pyrotechnic shock data while testing Mariner Jupiter/Saturn 1977 spacecraft hardware. Both of the testing facilities were surveyed. The only difference noted was in the FM tape recorders used to record the data. One facility used a tape recorder operating at 60 in./sec with a frequency response of 20 kHz; the other used a tape recorder operating at 120 in./sec with a frequency response of 80 kHz. The accelerometers, cables, charge amplifiers, and mechanical setups were identical.

Albers, L.↗