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DOE OSTI2019

Bulk moduli and high pressure crystal structure of U 3 Si 2

Bulk moduli are vital parameters to assess the mechanical performance of materials including nuclear fuels. Yet, little experimental data exist for U 3 S i2 , a potential accident-tolerant nuclear fuel, whose bulk modulus has only been measured by resonant ultrasonic spectroscopy (RUS). In addition, the knowledge for high-pressure structural behavior and phase equilibrium of U 3 Si 2 is largely lacking. Here we reviewed pressure dependence of the crystal structure of U 3 Si 2 using high-energy synchrotron X-ray diffraction coupled with Rietveld analysis. The pressurization was achieved using a diamond anvil cell (DAC) which provides quasi-hydrostatic pressures up to 37.6 GPa. Crystal structural variation and equations of state of U 3 Si 2 were obtained, and its bulk modulus, a- and c-axial moduli were derived to be 107.11 +/- 5.65 GPa, 82.87 +/- 4.78 GPa and 194.52 +/- 12.03 GPa, respectively. The determined elastic parameters are compared with those obtained by RUS and nanoindentation. (C) 2019 Elsevier B.V. All rights reserved.

36 MATERIALS SCIENCE↗

DOE OSTI2015

Risk Informed Design and Analysis Criteria for Nuclear Structures

Target performance can be achieved by defining design basis ground motion from results of a probabilistic seismic hazards assessment, and introducing known levels of conservatism in the design above the DBE. ASCE 4, 43, DOE-STD-1020 defined the DBE at 4x10-4 and introduce only slight levels of conservatism in response. ASCE 4, 43, DOE-STD-1020 assume code capacities shoot for about 98% NEP. There is a need to have a uniform target (98% NEP) for code developers (ACI, AISC, etc.) to aim for. In considering strengthening options, one must also consider cost/risk reduction achieved.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2019

Monte Carlo Simulation of Borosilicate Glass Dissolution using Molecular Dynamics-Generated Glass Structures

Atomic-scale insights into the dissolution mechanisms of borosilicate glasses are critical to the development of the waste form corrosion models that inform performance assessments of nuclear waste disposal facilities. Monte Carlo (MC) simulations have been instrumental in advancing the state of knowledge of borosilicate glass dissolution; however, all such simulations to date have relied on lattices to represent the amorphous glass structure, thereby potentially introducing artifacts. Therefore, a new approach, referred to as the amorphous MC approach, has been developed whereby glass structures generated from molecular dynamics simulations are used as starting points for MC simulations of glass dissolution. MC simulations of sodium borosilicate glasses that covered a wide compositional range were performed and revealed correlations between dissolution rate and structural features of the glasses. Notably, the lattice MC approach predicted the fraction of tetrahedral boron to have a lesser influence on the dissolution rate than computed with the amorphous MC approach. The lattice MC simulations also overestimated the dissolution rate for a given glass composition. These findings highlight the importance of using truly amorphous structures in MC simulations of glass corrosion.

Kerisit, Sebastien N.↗

DOE OSTI2015

Online Monitoring of Concrete Structures in Nuclear Power Plants: Interim Report

The existing fleet of nuclear power plants in the United States have initial operating licenses of 40 years, and many of these plants have applied for and received license extensions. As plant structures, systems, and components age, their useful life—considering both structural integrity and performance—is reduced as a result of deterioration of the materials. Assessment and management of aging concrete structures in nuclear plants require a more systematic approach than simple reliance on existing code-based design margins of safety. Structural health monitoring is required to produce actionable information regarding structural integrity that supports operational and maintenance decisions. The online monitoring of concrete structures project conducted under the Advanced Instrumentation, Information, and Control Technologies Pathway of the Light Water Reactor Sustainability program at Idaho National Laboratory is seeking to develop and demonstrate capabilities for concrete structures health monitoring. Through this research project, several national laboratories and Vanderbilt University propose to develop a framework of research activities for the health monitoring of nuclear power plant concrete structures that includes the integration of four elements—damage modeling, monitoring, data analytics, and uncertainty quantification. This report briefly discusses activities in this project during October-December, 2014. The most significant activity during this period was the organizing of a two-day workshop on research needs in online monitoring of concrete structures, hosted by Vanderbilt University in November 2014. Thirty invitees from academia, industry and government participated in the workshop. The presentations and discussions at the workshop surveyed current activities related to concrete structures deterioration modeling and monitoring, and identified the challenges, knowledge gaps, and opportunities for advancing the state of the art; these discussions are summarized in this report

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗

DOE OSTI2018

Initial assessment of metallurgical interaction of clad/base metal systems

Molten Salt Reactors (MSRs), both liquid fuel and sold fuel (e.g., the fluoride salt-cooled high temperature reactors, FHR’s) offer several advantages relative to conventional, water-cooled nuclear power systems. However, currently approved ASME structural materials have not been optimized for use in molten salt environments and demonstrating materials performance in molten salts is challenging. Toward the goal of enabling MSR designs, corrosion resistant claddings offer an attractive solution to help mitigate corrosion concerns and enable the use of approved ASME materials. This report assesses metals and alloys that may be effective as corrosion resistant cladding with select structural alloys. The structural alloys of interest are capable of use at high temperatures ≥600°C for times ≥100,000 hours. Potential cladding alloys were assessed based on their corrosion resistance in both chloride and fluoride based salts, physical properties, mechanical properties, nuclear performance, and resistance to environmental-assisted cracking. Additionally both thermodynamic and kinetic computational modeling were used to assess interactions between the base metal and the cladding. Results to date have identified three candidate alloy systems that help enable MSR designs; nickel, molybdenum, and tungsten based claddings. This report discusses pros and cons of each class of cladding and outlines future work to develop these base metal / clad systems into industrial products suitable for use in commercial nuclear power systems.

36 MATERIALS SCIENCE↗

DOE OSTI2014

Draft of M2 Report on Integration of the Hybrid Hydride Model into INL's MBM Framework for Review

This report documents the development, demonstration and validation of a mesoscale, microstructural evolution model for simulation of zirconium hydride {delta}-ZrH{sub 1.5} precipitation in the cladding of used nuclear fuels that may occur during long-term dry storage. While the Zr-based claddings are manufactured free of any hydrogen, they absorb hydrogen during service, in the reactor by a process commonly termed ‘hydrogen pick-up’. The precipitation and growth of zirconium hydrides during dry storage is one of the most likely fuel rod integrity failure mechanisms either by embrittlement or delayed hydride cracking of the cladding. While the phenomenon is well documented and identified as a potential key failure mechanism during long-term dry storage (NUREG/CR-7116), the ability to actually predict the formation of hydrides is poor. The model being documented in this work is a computational capability for the prediction of hydride formation in different claddings of used nuclear fuels. This work supports the Used Fuel Disposition Research and Development Campaign in assessing the structural engineering performance of the cladding during and after long-term dry storage. This document demonstrates a basic hydride precipitation model that is built on a recently developed hybrid Potts-phase field model that combines elements of Potts-Monte Carlo and the phase-field models. The model capabilities are demonstrated along with the incorporation of the starting microstructure, thermodynamics of the Zr-H system and the hydride formation mechanism.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

DOE OSTI2019

Embedded Sensor Development in Metallic Structures for the Transformational Challenge Reactor

The ability to make minimally intrusive measurements of process conditions has tremendous potential for improving system performance and control in applications such as nuclear power generation. Towards this end, emerging and evolving advanced manufacturing methods, such as additive manufacturing, present new opportunities for more seamlessly integrating sensing with structure. This technical report summarizes the progress of work performed to assess the feasibility of embedding commercial off-the-shelf (COTS) sensors in a metallic reactor core using advanced manufacturing methods. The progress of four research and development tasks are documented: 1) A survey of COTS sensors for nuclear applications that are candidates for embedded fabrication, 2) Development of a conceptual framework for investigating the feasibility of sensor embedment, 3) Definition of structural geometries and other characteristics that will represent compelling proof-of-concept, and 4) Preliminary prototyping of embedded sensors. For the purposes of this initial study, nuclear grade K-type thermocouples were selected for investigation of embedment methodologies. This sensor was selected as an initial candidate because it represents one of the simplest sensor configurations that can provide useful process information. A selective laser melting (SLM) additive manufacturing process was used to fabricate structures with complexity representative of the core design of the transformational challenge reactor (TCR) and methods were developed to embed a thermocouple with a complex two-dimensional routing path. There are many challenges associated with embedding sensors during the additive manufacturing process including securing the sensor in the structure, relocating the part in the additive machine if using a “pick and place” sensor placement method, mitigating the potential for powder contamination, optimizing energy deposition parameters to build as closely as possible around the sensor path and improve structural integrity of the part, and tuning energy deposition to mitigate thermally induced warpage of the sensor and part as well as potential for damaging the sensing device. Preliminary results indicate that it is feasible to integrate the sensor while minimally compromising the structural integrity of the part and preserving sensor performance. This first phase of this work focused on developing a workflow for embedding sensors and controlling energy deposition during the additive manufacturing process to better understand the build characteristics around the sensor. Future work will perform more in-depth characterization of prototype parts using X-ray computed tomography and scanning electron microscopy to better understand fabricated structures, performance testing of embedded sensors in high temperature environments, adding new embedded measurement modalities, embedding devices with dissimilar materials in contact with additive powders, and the development of methods for embedding sensors with three-dimensional routing paths.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2018

DOSE RATE VERIFICATION FOR SNS SPENT STRUCTURES

Residual dose rate measurements were conducted on two Spallation Neutron Source spent structures, target vessel #13 and proton beam window #5, after extraction from their service locations. These measurements were used to verify calculation methods for radionuclide inventory assessment that are typically performed for nuclear waste characterization and transportation. Neutronics analyses for predicting residual dose rates were carried out using complex and rigorous geometric models of the structures and their surroundings. Calculational results were analyzed and compared to the measured dose rates

Popova, Irina I.↗

DOE OSTI2021

A NEA review on innovative structural materials solutions, including advanced manufacturing processes for nuclear applications based on technology readiness assessment

The Nuclear Energy Agency (NEA) Expert Group on Innovative Structural Materials (EGISM) was established in 2008 under the guidance of the Nuclear Science Committee (NSC). Its objectives are to conduct joint and comparative studies to support the development, selection and characterisation of innovative structural materials that can be implemented in advanced nuclear fuel cycles, under long service lifetime and extreme conditions, such as high temperature, high dose/dose rate and corrosive chemical environments. In this context of growing interest and initiatives, the EGISM initiated at the beginning of 2018 an activity among its members to: Identify, in a non-exhaustive way, the currently existing programs on innovative materials and fabrication processes in NEA member countries and China; Establish a first cartography of the activities that are underway on these topics and identify common subjects and thematic; Propose a Technology Readiness Level scale to estimate the maturity of both innovative materials and fabrication processes; Carry out a reflection on what the enablers are to quickly climb this TRL scale, as well as the obstacles, in order to identify solutions to overcome them. This paper first gives definitions shared between the EGISM members on what are considered as advanced structural materials solutions. Next, some international initiatives for the accelerated development of high performance materials are presented both in non-nuclear and nuclear fields. Then, the methodology adopted for technology readiness assessment is explained. A non-exhaustive synthesis of the projects identified among the EGISM members on innovative structural materials and advanced manufacturing solutions such as additive manufacturing is presented. The TRL level of these projects is evaluated. A focus is also made on some of these projects to illustrate and explain the TRLs chosen as well as highlighting enablers or obstacles identified to climbing up the TRL scale.

36 MATERIALS SCIENCE↗

DOE OSTI2016

Development of Advanced Numerical Tools for the Nonlinear Seismic Analysis of Nuclear Systems

In the framework of Probabilistic Risk Assessment (PRA) of nuclear facilities, a rigorous dynamic characterization of all structural and non-structural components is of paramount concern. The common features of nuclear facilities lies in the combination of three characteristics: 1. low aspect ratio; 2. large mass; and 3. significant embedment in soil. These characteristics make the interaction between the structural system and the surrounding soil a key aspect to consider for seismic risk evaluations. The methodologies and numerical tools currently in use for simulating the seismic response of a nuclear facility with significant Soil Structure Interaction (SSI) date back to the 1970's and rely on a number of simplifying idealizations, mainly related to the characterization of the incident seismic waveforms, the assumption of linear-elastic behavior of the superstructures, and idealization of equivalent linear behavior of the supporting soils. Given this background and taking advantage of the substantial progress in computational mechanics in the last decades, the ongoing research aims at developing advanced numerical tools for the nonlinear, time history simulation of nuclear facilities. This translates into the availability of a robust nonlinear time-domain simulation tool that can accurately model the nonlinearities of coupled soil-structure systems, and whose development includes robust verification and validation. The work described herein is supported by the U.S. Department of Energy (DOE) and focuses on delivering the next-generation, high performance simulation tool in support of DOE needs and mission. (authors)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2018

Dose rate verification for SNS spent structures - 25433

Residual dose rate measurements were conducted on two Spallation Neutron Source spent structures, target vessel no. 13 and proton beam window no. 5, after extraction from their service locations. These measurements were used to verify calculation methods for radionuclide inventory assessment that are typically performed for nuclear waste characterization and transportation. Neutronics analyses for predicting residual dose rates were carried out using complex and rigorous geometric models of the structures and their surroundings. Calculational results were analyzed and compared to the measured dose rates. (authors)

43 PARTICLE ACCELERATORS↗

DOE OSTI2012

Proceedings of the 2012 International Congress on Advances in National Power Plants - ICAPP '12

ICAPP '12 provides a forum for leaders of the nuclear industry to exchange information, present results from their work, review the state of the industry, and discuss future directions and needs for the deployment of new nuclear power plant systems around the world. These proceedings gather 326 papers covering the following topics: 1. Water-Cooled Reactor Programs; 2. High Temperature Gas Cooled Reactors; 3. LMFR and Innovative Reactor Programs; 4. Operation, Performance and Reliability Management; 5. Plant Safety Assessment and Regulatory Issues; 6. Reactor Physics and Analysis; 7. Thermal Hydraulics Analysis and Testing; 8. Fuel Cycle and Waste Management; 9. Materials and Structural Issues; 10. Nuclear Energy and Global Environment; 11. Deployment and Cross-Cutting Issues; 12. Plant Licensing and International Regulatory Issues.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2025

Fully Bayesian Analysis With Model Inadequacy Correction For Nuclear Graphite Property Models With Hierarchical Variance Structure

Nuclear-grade graphites are extensively utilized in the core designs of various advanced nuclear reactors. Within the reactor environment, graphite is subjected to prolonged exposure to extreme conditions, including high temperatures, radiation, and potentially molten salt and oxygen. Such exposure can induce several degradation mechanisms in graphite, such as nonuniform volumetric strains caused by irradiation and thermal expansion, leading to stresses that may compromise the performance of graphite components. Assessing component integrity, forecasting component performance over the reactor's lifespan, and developing design standards necessitate robust tools for predicting fracture initiation and propagation in graphite structural components within nuclear reactors. This code enables the Bayesian calibration of properties for nuclear-grade graphites. Using a hierarchical Bayesian approach, multiple experimental data sources are combined to develop Gaussian process models for the properties. Using the Kennedy O'Hagan framework, the uncertainties due inadequacies in the model and the inherent spread in the experimental data are quantified.

Dhulipala, Som Lakshmi NarasimhaLakshmi Narasimha ↗

DOE OSTI2015

Validation of Scale 6.2 criticality calculations using KENO V.A and KENO-VI - 14603

SCALE 6.2 provides enhancements for criticality calculations relative to SCALE 6.1, especially with updated nuclear data libraries, resonance self-shielding options for multigroup (MG) calculations, and problem-dependent temperature treatments for continuous-energy (CE) calculations. Benchmark experiments from the International Criticality Safety Benchmark Evaluation Project that are available in the Oak Ridge National Laboratory Verified, Archived, Library of Inputs and Data (VALID) were applied in this validation effort to examine the impact of the SCALE 6.2 enhancements. Over 300 cases are drawn from the VALID library for testing KENO V.a, and a more limited set of approximately 50 configurations is used for validation of KENO-VI. A total of 401 unique critical experiments are used in this validation effort. In some cases, the KENO V.a models were converted to KENO-VI models so that the performance of both codes could be assessed for the same systems. Validation results for the SCALE 6.2 ENDF/B-VII.1 nuclear data libraries are presented, including MG neutron data in 56- and 252-group structures as well as CE data. The performance of all three multipurpose neutron libraries in calculating k{sub eff} is examined with critical experiment models covering a wide range of fuels, moderators, reflectors, absorbers, and neutron spectra. The SCALE 6.2 ENDF/B-VII.1 coupled neutron-photon library, primarily developed for shielding applications with 200 neutron groups and 47 gamma groups, provides additional energy resolution for fast systems relative to the MG neutron libraries which were developed to produce low biases for thermal neutron systems. The applicability of this library to criticality calculations for fast neutron spectrum systems is not investigated here but will be addressed in the final SCALE 6.2 validation report. The results of these calculations demonstrate that SCALE 6.2 generally provides lower biases than SCALE 6.1 and that the two versions of KENO provide equivalent results on the same suite of problems. SCALE 6.2 also includes an updated neutron cross-section covariance library based on the ENDF/B-VII.1 covariance data. The effect of these updated covariances on the uncertainty in k{sub eff} due to cross section uncertainties is also presented for some cases. A more thorough investigation of the updated covariance data is presented in a companion paper. (authors)

42 ENGINEERING↗

DOE OSTI2017

High Performance-Multidisciplinary Simulation for Regional Scale Earthquake Hazard and Risk Assessments

Moderate-to-large magnitude earthquakes represent a significant risk around the world and a major issue across the Department of Energy (DOE) mission interests, ranging from DOE's one-of-a-kind mission critical facilities to national energy systems (nuclear power plants, electric/gas distribution systems, and renewable energy production facilities). As a result, for the DOE there is a strong motivation in promoting and developing a risk-informed and performance-based approach for both the assessment of existing facilities and the design of new structures. DOE National Labs have historically made multidisciplinary contributions to the solution of challenging seismic hazard and risk problems and have been at the forefront for the development of design standards for major facilities. The current approach for estimating the ground motion hazard for critical facilities is based upon a Probabilistic Seismic Hazard Analysis (PSHA), whereby measured ground motion data are collected and homogenized into a probabilistic framework to estimate the hazard for future events. However, recent studies have highlighted the site-specific nature of earthquakes and shown the limitations of a purely empirical approach. Moreover, the design of infrastructure systems has been moving toward a performance-based approach, in which specific performance goals are specified at different levels of excitation and for different limit states. Such an approach requires the availability of robust and reliable computational tools for the nonlinear dynamic analysis of complex structural systems. Ongoing research at Lawrence Berkeley National Laboratory (LBNL) and Lawrence Livermore National Laboratory (LLNL) aims at developing an advanced simulation environment at the exascale for a coupled assessment of earthquake hazard (ground motions) and earthquake risk (structural demands)

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2013

State Regulatory Authority (SRA) Coordination of Safety, Security, and Safeguards of Nuclear Facilities: A Framework for Analysis

This paper will explore the development of a framework for conducting an assessment of safety-security-safeguards integration within a State. The goal is to examine State regulatory structures to identify conflicts and gaps that hinder management of the three disciplines at nuclear facilities. Such an analysis could be performed by a State Regulatory Authority (SRA) to provide a self-assessment or as part of technical cooperation with either a newcomer State, or to a State with a fully developed SRA.

3S↗

DOE OSTI2016

Assessment of SFR Wire Wrap Simulation Uncertainties

Predictive modeling and simulation of nuclear reactor performance and fuel are challenging due to the large number of coupled physical phenomena that must be addressed. Models that will be used for design or operational decisions must be analyzed for uncertainty to ascertain impacts to safety or performance. Rigorous, structured uncertainty analyses are performed by characterizing the model’s input uncertainties and then propagating the uncertainties through the model to estimate output uncertainty. This project is part of the ongoing effort to assess modeling uncertainty in Nek5000 simulations of flow configurations relevant to the advanced reactor applications of the Nuclear Energy Advanced Modeling and Simulation (NEAMS) program. Three geometries are under investigation in these preliminary assessments: a 3-D pipe, a 3-D 7-pin bundle, and a single pin from the Thermal-Hydraulic Out-of-Reactor Safety (THORS) facility. Initial efforts have focused on gaining an understanding of Nek5000 modeling options and integrating Nek5000 with Dakota. These tasks are being accomplished by demonstrating the use of Dakota to assess parametric uncertainties in a simple pipe flow problem. This problem is used to optimize performance of the uncertainty quantification strategy and to estimate computational requirements for assessments of complex geometries. A sensitivity analysis to three turbulent models was conducted for a turbulent flow in a single wire wrapped pin (THOR) geometry. Section 2 briefly describes the software tools used in this study and provides appropriate references. Section 3 presents the coupling interface between Dakota and a computational fluid dynamic (CFD) code (Nek5000 or STARCCM+), with details on the workflow, the scripts used for setting up the run, and the scripts used for post-processing the output files. In Section 4, the meshing methods used to generate the THORS and 7-pin bundle meshes are explained. Sections 5, 6 and 7 present numerical results for the 3-D pipe, the single pin THORS mesh, and the 7-pin bundle mesh, respectively.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

DOE OSTI2017

The Use of Positrons to Survey Alteration Layers on Synthetic Nuclear Waste Glasses

In order to safeguard society and the environment, understanding radioactive waste glass alteration mechanisms in interactions with solutions and near-field materials, such as Fe, is essential to nuclear waste repository performance assessments. Alteration products are formed at the surface of glasses after reaction with solution. In this study, glass altered in the presence of Fe0 in aqueous solution formed two alteration layers: one embedded with Fe closer to the surface and one without Fe found deeper in the sample. Both layers were found to be thinner than the alteration layer found in glass altered in aqueous solution only. For the first time, Doppler Broadening Positron Annihilation Spectroscopy (DB-PAS) is used to non-destructively characterize the pore structures of glass altered in the presence of Fe0. Advantages and disadvantages of DB-PAS compared to other techniques used to analyze pore structures for altered glass samples are discussed. Ultimately, DB-PAS has shown to be an excellent choice for pore structure characterization for glasses with multiple alteration layers. Monte Carlo modeling predicted positron trajectories through the layers, and helped explain DB-PAS data, which showed that the deeper alteration layer without Fe had a similar composition and pore structure to layers on glass altered in water only.

Doppler Broadening Positron Annihilation Spectrosc↗