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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2

Particle transport-driven flow dynamics and heat transfer modulation in solar photovoltaic modules: Implications on soiling

Wind-swept debris and excessive heating reduce solar photovoltaic efficiency and accelerate panel degradation. For many solar plants in open environments, particle deposition is well-understood to exacerbate efficiency losses by blocking useable light and insulating panel surfaces. However, little is known about particle behavior in multi-panel systems, where complex wakes dominate and alter trajectories. This study examines debris-laden flow within a scaled array of two model solar panels, observing convective cooling and focusing on turbulent inter-panel flow dynamics. Convection is compared between the first and second panels (P 1 and P 2 ) and for a single inflow velocity at four particle concentrations (Φ v ), including a neutrally buoyant particle (i.e. tracer) case and three water droplet cases. Tracers and Φ v > 0 concentrations show increased convective heat transfer for P 2 compared to P 1 , while inertial particle presence and increased concentration reduces this improvement from +170% to +90%. Particle image velocimetry surrounding P 2 reveals dampened inter-panel wake features for particle-laden flow compared to the tracer case, where diminished mean flow and mean kinetic energy breakdown are observed for the particles due to their inertia. Together, the reduction in comparative convection and dampened wake effects accompanying inertial particle concentration motivates further studies on coupled array physics in debris-filled flow.

14 SOLAR ENERGY↗

Evaluation and Field Assessment of Bifacial Photovoltaic Module Power Rating Methodologies

1-sun power ratings for bifacial modules are currently undefined. This is partly because there is no standard definition of rear irradiance given 1000 Wm-2 on the front. Using field measurements and simulations, we evaluate multiple deployment scenarios for bifacial modules and provide details on the amount of irradiance that could be expected. A simplified case that represents a single module deployed under conditions consistent with existing 1-sun irradiance standards leads to a bifacial reference condition of 1000 Wm-2 Gfront and 130-140 Wm-2 Grear. For fielded systems of bifacial modules, Grear magnitude and spatial uniformity will be affected by self-shade from adjacent modules, varied ground cover, and ground-clearance height. A standard measurement procedure for bifacial modules is also currently undefined. A proposed international standard is under development, which provides the motivation for this work. Here, we compare outdoor field measurements of bifacial modules with irradiance on both sides with proposed indoor test methods where irradiance is only applied to one side at a time. The indoor method has multiple advantages, including controlled and repeatable irradiance and thermal environment, along with allowing the use of conventional single-sided flash test equipment. The comparison results are promising, showing that the indoor and outdoor methods agree within 1%-2% for multiple rear-irradiance conditions and bifacial module types.

14 SOLAR ENERGY↗

Evaluating and predicting molecular mechanisms of adhesive degradation during field and accelerated aging of photovoltaic modules

Extending photovoltaic (PV) module lifetimes beyond 30 years is a goal of significant priority. A challenge that must first be addressed, however, is the development of a predictive reliability model that captures the synergy of terrestrial stressors on module degradation, particularly at encapsulant interfaces. Using a metrology designed specifically for PV modules, a comprehensive study of the widely used ethylene vinyl acetate encapsulant was performed in which encapsulant adhesion was evaluated as a function of environmental stressors (UV exposure, temperature, and humidity) for modules aged both under accelerated lab and internationally located field conditions for months to nearly 3 decades. Mechanical and chemical characterization methods are combined with fundamental polymer reaction engineering to unravel the degradation processes active at the molecular scale that lead to encapsulant delamination. An analytical and modular model framework is put forward enabling the prediction of long-term PV module durability, starting from fundamental principles at the molecular level and explicitly accounting for bond rupture events in the bulk encapsulant and at the encapsulant interfaces. Successful parameter tuning to adhesion data indicates a dominant occurrence of deacetylation, β-scission, and hydrolytic depolymerization, respectively. The model contributes to the longstanding challenge of predicting module lifetimes in any geographic location while minimizing time-consuming and costly aging studies.

14 SOLAR ENERGY↗

A transmissive, spectrum-splitting concentrating photovoltaic module for hybrid photovoltaic-solar thermal energy conversion

Here, a spectrum splitting, transmissive concentrating photovoltaic (tCPV) module is proposed and designed for a hybrid photovoltaic-solar thermal(PV/T) system. This module enables the system to more fully utilize the full spectrum of incoming sunlight. By utilizing III-V triple junction solar cells with bandgaps of 2.1eV/1.7eV/1.4eVin the module, ultraviolet (UV) and visible light will be absorbed and converted to electricity, while infrared (IR) light will pass through and be captured by a solar thermal receiver and stored as heat. The stored heat energy may be dispatched as electricity or process heat, as needed.Numerical analysis based on the Finite Elemental Method (FEM), ray tracing, circuit analysis, device modelling, and more is employed to design this tCPV module. According to these simulations, the tCPV module can perform with overall power conversion efficiency exceeding 43.5% for above bandgap (in-band)light under a standard AM1.5D solar spectrum, under an average concentration ratio of 400 suns.Passive and active cooling methods, keeping cells below 110°C, are also investigated and discussed, indicating that a transparent active cooling design could improve the CPV module efficiency by around 1%(absolute), relative to a passive design,by reducing the maximum cell working temperature by ~16°C. Furthermore, cost analysis shows that installation cost of around 1.9/W–2.2/W could be reached for the tCPV based PV/T system,which shows a competitive economic advantage compared to a more conventional PV with battery system.

14 SOLAR ENERGY↗

Field testing of a spectrum-splitting transmissive concentrator photovoltaic module

Hybrid photovoltaic-thermal systems can decouple IR light from visible light, allowing it to be collected separately by spectrum-optimized mechanisms for increased total efficiency. To demonstrate this, we have designed and prototyped a transmissive spectrum-splitting concentrator photovoltaic module that maximizes solar energy conversion by utilizing the entire solar spectrum. The system first collects visible light using IR-transmissive triple-junction photovoltaic cells to achieve an in-band module efficiency of η m I B = 34.7% for light of wavelengths λ < 870 nm. Simultaneously, 58.8% of light with λ > 870 nm is transmitted through the cells for collection by a thermal receiver. By combining electrical and thermal power collection, 75% of incident solar power is collected, far surpassing the collection capability of only photovoltaics. The module was tested on a dual-axis tracked parabolic concentrator dish at up to 160 suns for 60 cumulative on-sun hours while maintaining photovoltaic cell temperatures at an average of 50 °C via active cooling. The system performed as expected based on modeled values, and represents a cost-effective path forward for dual-generation of electricity and high-temperature heat with increased total efficiency. The capability is valuable in a wide range of commercial and industrial cogeneration applications.

14 SOLAR ENERGY↗

A Critical Review of the Circular Economy for Lithium-Ion Batteries and Photovoltaic Modules: Status, Challenges, and Opportunities

To meet net-zero emissions and cost targets for power production, recent analysis indicates that photovoltaic (PV) capacity in the United States could exceed 1 TW by 2050 alongside comparable levels of energy storage capacity, mostly from batteries. For comparison, the total U.S. utility-scale power capacity from all energy sources in 2020 was 1.2 TW (EIA 2022), of which solar satisfied approximately 3% (DOE 2021). With such massive scales of deployment, questions have arisen regarding issues of material supply for manufacturing, end-of-life management of technologies, environmental impacts across the life cycle, and economic costs to both individual consumers and society at large. A set of solutions to address these issues center on the development of a circular economy - shifting from a take-make-waste linear economic model to one that retains the value of materials and products as long as possible, recovering materials at end of life to recirculate back into the economy. With limited global experience, scholars and practitioners have begun to investigate circular economy pathways, focusing on applying novel technologies and analytical methods to fast-growing sectors like renewable energy. This critical review aims to synthesize the growing literature to identify key insights, gaps, and opportunities for research and implementation of a circular economy for two of the leading technologies that enable the transition to a renewable energy economy: solar PV and lithium-ion batteries (LIBs). We apply state-of-the-science systematic literature review procedures to critically analyze over 3,000 publications on the circular economy of solar PV and LIBs, categorizing those that pass a series of objective screens in ways that can illuminate the current state of the art, highlight existing impediments to a circular economy, and recommend future technological and analytical research. We conclude that while neither PV nor LIB industries have reached a circular economy, they are both on a path towards increased circularity. Based on our assessment of the state of current literature and scientific understanding, we recommend research move beyond its prior emphasis on recycling technology development to more comprehensively investigate other CE strategies, more holistically consider economic, environmental and policy aspects of CE strategies, increase leveraging of digital information systems that can support acceleration towards a CE, and to continue to study CE-related aspects of LIB and PV markets.

circular economy↗

Model for Characterization and Optimization of Spectrally Selective Structures to Reduce the Operating Temperature and Improve the Energy Yield of Photovoltaic Modules

Many existing commercially manufactured photovoltaic modules include a cover layer of glass, commonly coated with a single layer antireflection coating (ARC) to reduce reflection losses. As many common photovoltaic cells, including c-Si, CdTe, and CIGS, decrease in efficiency with increasing temperature, a more effective coating would increase reflection of sub-bandgap light while still acting as an antireflection coating for higher energy photons. The sub-bandgap reflection would reduce parasitic sub-bandgap absorption and therefore reduce operating temperature. This reduction under realistic outdoor conditions would lead to an increase in annual energy yield of a photovoltaic module beyond what is achieved by a single layer ARC. However, calculating the actual increase in energy yield provided by this approach is difficult without using time-consuming simulation. Here, we present a time-independent matrix model which can quickly determine the percentage change in annual energy yield of a module with a spectrally selective mirror by comparison to a baseline module with no mirror. The energy benefit is decomposed into a thermal component from temperature reduction and an optical component from increased transmission of light above the bandgap and therefore increased current generation. Time-independent matrix model calculations are based on real irradiance conditions that vary with geographic location and module tilt angle. The absolute predicted values of energy yield improvement from the model are within 0.1% of those obtained from combined ray-tracing and time-dependent finite-element simulations and compute 1000x faster. Uncertainty in the model result is primarily due to effects of wind speed on module temperature. Optimization of the model result produces a 13-layer and a 20-layer mirror, which increase annual module energy yield by up to 4.0% compared to a module without the mirror, varying depending on the module location and tilt angle. Finally, we analyze how spectrally selective mirrors affect the loss pathways of the photovoltaic module.

14 SOLAR ENERGY↗

Overall Performance Losses and Activated Mechanisms in Double Glass and Glass-backsheet Photovoltaic Modules with Monofacial and Bifacial PERC Cells, under Accelerated Exposures

Commercial PV modules have various packaging choices nowadays, which influence their long-term reliability. This study compared the degradation behaviors of sixteen module variants from two brands with varying encapsulant materials (EVA or POE), encapsulant types, module architectures (GB or DG), and cell types (monofacial or bifacial) using null hypothesis testing to determine statistical significant findings. The modules were exposed for 2,520 hours under two accelerated exposures: modified damp heat (mDH) and modified damp heat with full-spectrum light (mDH+FSL). For both brands, two DG module variants with UV-Cutoff rear encapsulant are found to have significantly lower average power loss than the module variants of EVA+GB with opaque rear encapsulant after each accelerated exposure. Metallization interconnect corrosion is identified as the primary degradation mechanism. Furthermore, unsupervised hierarchical clustering finds that the degradation behaviors of modules from one brand with a more strict manufacturing quality control depends on module architectures only.

14 SOLAR ENERGY↗

Thermal and Electrical Effects of Partial Shade in Monolithic Thin-Film Photovoltaic Modules: Preprint

Photovoltaic cells can be damaged by reverse bias stress, which arises during service when a monolithically integrated thin-film module is partially shaded. We introduce a model for describing a module's internal thermal and electrical state, which cannot normally be measured. Using this model and experimental measurements, we present several results with relevance for reliability testing and module engineering: Modules with a small breakdown voltage experience less stress than those with a large breakdown voltage, with some exceptions for modules having light-enhanced reverse breakdown. Masks leaving a small part of the masked cells illuminated can lead to very high temperature and current density compared to masks covering entire cells.

14 SOLAR ENERGY↗

Chemical and mechanical interfacial degradation in bifacial glass/glass and glass/transparent backsheet photovoltaic modules

Abstract Glass/glass (G/G) photovoltaic modules are quickly rising in popularity, but the durability of modern G/G packaging has not yet been established. In this work, we examine the interfacial degradation modes in G/G and glass/transparent backsheet modules under damp heat (DH) with and without system bias voltage, comparing emerging polyolefin elastomer (POE) and industry‐standard poly(ethylene‐co‐vinyl acetate) (EVA) encapsulants. We investigate the transport of ionic species at cell/encapsulant interfaces, demonstrating that POE limits both sodium and silver ion migration compared with EVA. Changes to the chemical structures of the encapsulants at the cell/encapsulant interfaces demonstrate that both POE and EVA are more susceptible to degradation in modules with a transparent backsheet than in the G/G configuration. Adhesion testing reveals that POE and EVA have comparable critical debond energies after the DH exposures regardless of system bias polarity. The results of this study indicate that the interfacial degradation mechanisms of G/G appear to be similar to those of conventional glass/backsheet modules. For emerging materials, our results demonstrate that POE offers advantages over EVA but that transparent backsheets may accelerate encapsulant degradation due to increased moisture ingress when compared with the G/G structure.

14 SOLAR ENERGY↗