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DOE OSTI2020

Where Are White Roofs More Effective in Cooling the Surface?

Solar reflective roofs (also called white or cool roofs) are a common heat mitigation strategy. By reflecting more sunlight than regular roofs, cool roofs experience lower surface temperatures and produce less heating of the surrounding air. The effectiveness of cool roofs, quantified by the surface temperature difference between cool roofs and regular roofs ??????, is known to vary spatially. A common perception is that ?????? is controlled by solar radiation that reaches the roof surface. Here we use an Earth System Model and a surface energy balance model to show that the spatial variability of ??????, when normalized by the albedo difference between cool roofs and regular roofs (????), is in fact more controlled by an energy distribution factor that encodes the efficiencies of surface energy balance components in dissipating heat. Our results suggest that painting the roof white is more effective in reducing the roof surface temperature when the roof has less water holding capacity and smaller thermal admittance and is located in places with more solar radiation, less precipitation, and lower wind speed.

Wang, Linying↗

DOE OSTI2014

Performance Evaluation of Advanced Retrofit Roof Technologies Using Field-Test Data Phase Three Final Report, Volume 1

This article presents various metal roof configurations that were tested at Oak Ridge National Laboratory in Tennessee, U.S.A. between 2009 and 2013, and describes their potential for reducing the attic-generated space conditioning loads. These roofs contained different combinations of phase change material, rigid insulation, low emittance surface and above-sheathing ventilation, with standing-seam metal panels on top. These roofs were designed to be installed on existing roofs decks, or on top of asphalt shingles for retrofit construction. All the tested roofs showed the potential for substantial energy savings compared to an asphalt shingle roof, which was used as a control for comparison. The roofs were constructed on a series of adjacent attics separated at the gables using thick foam insulation. The attics were built on top of a conditioned room. All attics were vented at the soffit and ridge. The test roofs and attics were instrumented with an array of thermocouples. Heat flux transducers were installed in the roof deck and attic floor (ceiling) to measure the heat flows through the roof and between the attic and conditioned space below. Temperature and heat flux data were collected during the heating, cooling and swing seasons over a 3 year period. Data from previous years of testing have been published. Here, data from the latest roof configurations being tested in year 3 of the project are presented. All test roofs were highly effective in reducing the heat flows through the roof and ceiling, and in reducing the diurnal attic temperature fluctuations.

above sheating ventilation↗

DOE OSTI2013

A Study of the Energy-Saving Potential of Metal Roofs Incorporating Dynamic Insulation Systems

This article presents various metal roof configurations that were tested at Oak Ridge National Laboratory in Tennessee, U.S. between 2009 and 2013, and describes their potential for reducing the attic-generated space-conditioning loads. These roofs contained different combinations of phase-change material, rigid insulation, low emittance surface, and above-sheathing ventilation with standing-seam metal panels on top. These roofs were designed to be installed on existing roofs decks, or on top of asphalt shingles for retrofit construction. All the tested roofs showed the potential for substantial energy savings compared to an asphalt shingle roof, which was used as a control for comparison. The roofs were constructed on a series of adjacent attics separated at the gables using thick foam insulation. The attics were built on top of a conditioned room. All attics were vented at the soffit and ridge. The test roofs and attics were instrumented with an array of thermocouples. Heat flux transducers were installed in the roof deck and attic floor (ceiling) to measure the heat flows through the roof and between the attic and conditioned space below. Temperature and heat flux data were collected during the heating, cooling and swing seasons over a three-year period. Data from previous years of testing have been published. Here, data from the latest roof configurations being tested in year three of the project are presented. All test roofs were highly effective in reducing the heat flows through the roof and ceiling, and in reducing the diurnal attic-temperature fluctuations.

Biswas, Kaushik↗

DOE OSTI2016

Field Testing Unvented Roofs with Asphalt Shingles in Cold and Hot-humid Climates

BSC TO5 Task 7.1 Field Testing Unvented Roofs with Asphalt Shingles in Cold Climates - Bolingbrook, IL 60440 BSC TO5 Task 7.1 Field Testing Unvented Roofs with Asphalt Shingles in Hot-Humid Climates - Friendswood, TX 77546 To understand the long-term moisture performance of unvented roof assemblies with fibrous insulation, the U.S. Department of Energy's Building America team Building Science Corporation built and monitored test roofs in two climates: a cold-climate test house in Bolingbrook, Illinois (Chicago area; zone 5A), and a hot-humid test house in Friendswood, Texas (Houston area, zone 2A). The Chicago-area test bed had seven parallel experimental rafter bays. The assemblies included a control vented compact (cathedral) roof, a dense-pack cellulose unvented roof, and an unvented roof with a "diffusion vent" (a strip of vapor-permeable gypsum sheathing at the ridge to allow drying). The interior finish was gypsum wallboard (GWB) with latex paint. The other four bays were top vent roof assemblies, which have a polypropylene breather mesh between the roof sheathing and the asphalt shingles to allow ventilation drying of the assembly from underneath the vapor-impermeable shingles. Two of the four "top vent" roofs were fiberglass batt and two were dense-pack cellulose roofs with either interior GWB or open to the interior. Wintertime moisture-related failure was accelerated by providing interior humidification (22.2 degree C [72 degree F]/50% relative humidity [RH]), which is known to be an extreme interior loading). Data were captured over 8 months, including a winter and the following spring and early summer.

Array↗

DOE OSTI2019

Optimization of cool roof and night ventilation in office buildings: A case study in Xiamen, China

Increasing roof albedo (using a “cool” roof) and night ventilation are passive cooling technologies that can reduce the cooling loads in buildings, but existing studies have not comprehensively explored the potential benefits of integrating these two technologies. This study combines an experiment in the summer and transition seasons with an annual simulation so as to evaluate the thermal performance, energy savings and thermal comfort improvement that could be obtained by coupling a cool roof with night ventilation. A holistic approach integrating sensitivity analysis and multi-objective optimization is developed to explore key design parameters (roof albedo, night ventilation air change rate, roof insulation level and internal thermal mass level) and optimal design options for the combined application of the cool roof and night ventilation. The proposed approach is validated and demonstrated through studies on a six-storey office building in Xiamen, a cooling-dominated city in southeast China. Simulations show that combining a cool roof with night ventilation can significantly decrease the annual cooling energy consumption by 27% compared to using a black roof without night ventilation and by 13% compared to using a cool roof without night ventilation. Roof albedo is the most influential parameter for both building energy performance and indoor thermal comfort. Optimal use of the cool roof and night ventilation can reduce the annual cooling energy use by 28% during occupied hours when air-conditioners are on and reduce the uncomfortable time slightly during occupied hours when air-conditioners are off.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2011

Effectiveness of Cool Roof Coatings with Ceramic Particles

Liquid applied coatings promoted as cool roof coatings, including several with ceramic particles, were tested at Oak Ridge National Laboratory (ORNL), Oak Ridge, Tenn., for the purpose of quantifying their thermal performances. Solar reflectance measurements were made for new samples and aged samples using a portable reflectometer (ASTM C1549, Standard Test Method for Determination of Solar Reflectance Near Ambient Temperature Using a Portable Solar Reflectometer) and for new samples using the integrating spheres method (ASTM E903, Standard Test Method for Solar Absorptance, Reflectance, and Transmittance of Materials Using Integrating Spheres). Thermal emittance was measured for the new samples using a portable emissometer (ASTM C1371, Standard Test Method for Determination of Emittance of Materials Near Room 1 Proceedings of the 2011 International Roofing Symposium Temperature Using Portable Emissometers). Thermal conductivity of the coatings was measured using a FOX 304 heat flow meter (ASTM C518, Standard Test Method for Steady-State Thermal Transmission Properties by Means of the Heat Flow Meter Apparatus). The surface properties of the cool roof coatings had higher solar reflectance than the reference black and white material, but there were no significant differences among coatings with and without ceramics. The coatings were applied to EPDM (ethylene propylene diene monomer) membranes and installed on the Roof Thermal Research Apparatus (RTRA), an instrumented facility at ORNL for testing roofs. Roof temperatures and heat flux through the roof were obtained for a year of exposure in east Tennessee. The field tests showed significant reduction in cooling required compared with the black reference roof (~80 percent) and a modest reduction in cooling compared with the white reference roof (~33 percent). The coating material with the highest solar reflectivity (no ceramic particles) demonstrated the best overall thermal performance (combination of reducing the cooling load cost and not incurring a large heating penalty cost) and suggests solar reflectivity is the significant characteristic for selecting cool roof coatings.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2018

Thermal impact of adhesive-mounted rooftop PV on underlying roof shingles

Adhesive mounting of residential rooftop photovoltaics (PV) is an alternative to traditional rack mounting that reduces installation costs. Adhesive mounting is fast, simple and reduces the need for skilled labor. In our novel design that further reduces the installation costs, a lightweight (glassless and frameless) PV module is directly adhered to a shingled roof using an adhesive tape, creating a <5 mm air gap between the PV back-panel and the roof shingle surface. Although the gap is sufficient for moisture and rainwater transport under the PV panel, potential heat buildup under the module may adversely impact the long-term durability of the shingles. Heat buildup may also increase the heat flux through the roof, resulting in an overall increase in building cooling loads. This study investigates the thermal behavior of the roof under an adhered PV system. Two identical test huts with dark shingle-covered roofs were located in the hot, desert climate of Albuquerque, NM. Adhesively-mounted lightweight PV modules were installed on the south-facing roof of one of the test huts (PV hut), with the other one serving as a reference hut. During the summer season, the asphalt roof shingles under the PV modules experienced a 13 °C reduction in daytime peak temperature compared with the exposed shingles. No evidence of heat buildup under the PV module was observed. It was also found that the temperature of shingles underneath the adhesive was up to 6 °C higher than for shingles underneath the gap space at the daily peak time. Thin but ventilated air gap between the PV back-panel and the roof shingles helped remove the heat, while the adhesive pads (patches) served as thermal bridges between the PV module and the roof. Daily peak heat flow through the attic ceiling was almost 49% lower in the PV hut compared to the reference hut. These results show no evidence of an adverse thermal impact of the adhesive-mounted PV system on the roofing materials, while demonstrating a potential for a notable reduction in space conditioning energy requirements.

14 SOLAR ENERGY↗

DOE OSTI2021

Strong influence of convective heat transfer efficiency on the cooling benefits of green roof irrigation

Abstract By enhancing evapotranspiration (ET), green roofs provide cooling benefits for the urban environment and are recognized as a promising heat mitigation strategy. The evaporative cooling effects of green roofs strongly depend on the soil moisture conditions and thus irrigation may be needed to sustain the cooling benefits. It has been shown that the magnitude of cooling benefits offered by green roof irrigation varies spatially, but its controlling factors remain elusive. In this study, we combine a surface energy balance (SEB) model with global simulations generated by an improved Earth System Model to illustrate the key factors controlling the cooling benefits of green roof irrigation. We employ a simple irrigation scheme, which is only active when there is no ice in soil layers and when the soil moisture is below field capacity. As a result, most of the irrigation water leaves the green roof system via ET. We find that the magnitude and also the spatial variability of the cooling benefits of green roof irrigation are controlled by the irrigation amount, and a surface energy redistribution factor that encodes the efficiencies of different SEB components in transferring heat. Further analysis indicates that the enhancement of latent heat flux due to irrigation is largely balanced by the reduction of sensible heat flux on green roofs. Therefore, the amount of irrigation needed per unit decrease of green roof surface temperature is mainly controlled by the convective heat transfer efficiency. A lower convective heat transfer efficiency (e.g. under a lower wind speed) helps reduce the amount of irrigation needed per unit decrease of green roof surface temperature. This study highlights the importance of SEB in constraining the cooling benefits of green roof irrigation and provides valuable guidance for urban planners and policy makers in terms of heat mitigation and sustainable water management.

Wang, Linying (ORCID:0000000308769220)↗

DOE OSTI2016

Using Hygrothermal Modeling to Resolve Practical Low-Slope Roofing Issues

Within building envelope science, the use of tools to model performance of the building envelope has evolved, and designers and scientists today have a myriad of tools available. Hygrothermal modeling is one such tool and, when used correctly, offers designers and forensic investigators important information about the movement of moisture within the building envelope. This traditional use of hygrothermal modeling is maturing as models are validated with field experience, creating a confidence in the modeling tools and their predictive capabilities. Based on this confidence, application of hygrothermal modeling to a more practical application is an evolution whose time has arrived. With changes in materials and methods, the performance of roofing systems can often times no longer be based on experience alone. Roofing contractors have been confounded by the unexplained and unplanned-for presence of moisture in roofing systems. Although hygrothermal modeling can be used to explain where the moisture came from, we propose that it should be used to prevent its occurrence. Unfortunately, more than 70 % of the roofing market is in reroofing, and oftentimes, a designer is not engaged in the roofing system design. Without the expertise of a designer and given that hygrothermal modeling is not well understood by the roofing industry, its adoption as a tool that can prevent problems has not been widely seen. This paper presents an extensive summary of hygrothermal modeling performed for roofing systems and then shows how the modeling can be used to create simple resources for roofing contractors to reduce the potential for moisture condensation at critical locations within a roofing system. The systems modeled have shown a propensity for moisture accumulation, and the use of hygrothermal modeling to eliminate these problems is a practical application of a building science tool that can greatly improve the durability of roofing systems.

Desjarlais, Andre Omer↗

DOE OSTI2013

Application of Spray Foam Insulation Under Plywood and Oriented Strand Board Roof Sheathing

Unvented roof strategies with open cell and closed cell spray polyurethane foam insulation sprayed to the underside of roof sheathing have been used since the mid-1990's to provide durable and efficient building enclosures. However, there have been isolated moisture related incidents reported anecdotally that raise potential concerns about the overall hygrothermal performance of these systems. The incidents related to rainwater leakage and condensation concerns. Condensation concerns have been extensively studied by others and are not further discussed in this report. This project involved hygrothermal modeling of a range of rainwater leakage and field evaluations of in-service residential roofs using spray foam insulation. All of the roof assemblies modeled exhibited drying capacity to handle minor rainwater leakage. All field evaluation locations of in-service residential roofs had moisture contents well within the safe range for wood-based sheathing. Explorations of eleven in-service roof systems were completed. The exploration involved taking a sample of spray foam from the underside of the roof sheathing, exposing the sheathing, then taking a moisture content reading. All locations had moisture contents well within the safe range for wood-based sheathing. One full-roof failure was reviewed, as an industry partner was involved with replacing structurally failed roof sheathing. In this case the manufacturer's investigation report concluded that the spray foam was installed on wet OSB based on the observation that the spray foam did not adhere well to the substrate and the pore structure of the closed cell spray foam at the ccSPF/OSB interface was indicative of a wet substrate.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2013

Application of Spray Foam Insulation Under Plywood and Oriented Strand Board Roof Sheathing

Unvented roof strategies with open cell and closed cell spray polyurethane foam insulation sprayed to the underside of roof sheathing have been used since the mid-1990's to provide durable and efficient building enclosures. However, there have been isolated moisture related incidents reported anecdotally that raise potential concerns about the overall hygrothermal performance of these systems. This project involved hygrothermal modeling of a range of rainwater leakage and field evaluations of in-service residential roofs using spray foam insulation. All of the roof assemblies modeled exhibited drying capacity to handle minor rainwater leakage. All field evaluation locations of in-service residential roofs had moisture contents well within the safe range for wood-based sheathing. Explorations of eleven in-service roof systems were completed. The exploration involved taking a sample of spray foam from the underside of the roof sheathing, exposing the sheathing, then taking a moisture content reading. All locations had moisture contents well within the safe range for wood-based sheathing. One full-roof failure was reviewed, as an industry partner was involved with replacing structurally failed roof sheathing. In this case the manufacturer's investigation report concluded that the spray foam was installed on wet OSB based on the observation that the spray foam did not adhere well to the substrate and the pore structure of the closed cell spray foam at the ccSPF/OSB interface was indicative of a wet substrate.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2015

The joint influence of albedo and insulation on roof performance: An observational study

We focus on understanding the temperature and heat flux fields in building roofs, and how they are modulated by the interacting influences of albedo and insulation at annual, seasonal and diurnal scales. High precision heat flux plates and thermocouples were installed over multiple rooftops of varying insulation thickness and albedo in the Northeastern United States to monitor the temperature and the heat flux into and out of the roof structures for a whole year. This analysis shows that while membrane reflectivity (albedo) plays a dominant role in reducing the heat conducted inward through the roof structures during the warmer months, insulation thickness becomes the main roof attribute in preventing heat loss from the buildings during colder months. On a diurnal scale, the thermal state of the white roof structures fluctuated little compared to black roof structures; membrane temperature over white roofs ranged between 10 °C and 45 °C during summer months compared to black membranes that ranged between 10 °C and 80 °C. Insulation thickness, apart from reducing the heat conducted through the roof structure, also delayed the transfer of heat, owing to the thermal inertia of the insulation layer. Furthermore, this has important implications for determining the peak heating and cooling times.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2015

Field Testing Unvented Roofs with Asphalt Shingles in Cold and Hot-Humid Climates

Test houses with unvented roof assemblies were built to measure long-term moisture performance, in the Chicago area (5A) and the Houston area (2A). The Chicago-area test bed had seven experimental rafter bays, including a control vented compact roof, and six unvented roof variants with cellulose or fiberglass insulation. The interior was run at 50% RH. The Houston-area roof was an unvented attic insulated with spray-applied fiberglass. Most ridges and hips were built with a diffusion vent detail, capped with vapor permeable roof membrane. In contrast, the diffusion vent roofs had drier conditions at the roof peak in wintertime, but during the summer, RHs and MCs were higher than the unvented roof (albeit in the safe range).

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2014

Thermal performance of a Concrete Cool Roof under different climatic conditions of Mexico

A cool roof is an ordinary roof with a reflective coating on the exterior surface which has a high solar reflectance and high thermal emittance. These properties let the roof keep a lower temperature than a standard roof under the same conditions. In this work, the thermal performance of a concrete roof with and without insulation and with two colors has been analyzed using the finite volume method. The boundary conditions of the external roof surface were taken from hourly averaged climatic data of four cities. For the internal surface, it is considered that the building is air-conditioned and the inside air has a constant temperature. The interior surface temperature and the heat flux rates into the roofs were obtained for two consecutive days in order to assess the benefits of a cool roofs in different climates.

36 MATERIALS SCIENCE↗

DOE OSTI2024

Parameters and surrounding rock control of gob-side driving under double key stratum after roof cutting

Taking the return-airway 4204 with roof cutting in Longquan Coal Mine as the engineering background, roof structure, key parameters, and deviatoric stress evolution were studied. Conclusion: The Key Stratum within a 4–8 times mining height is considered as Near Key Stratum. Cutting the roof makes it possible to form a cantilever structure of the Key Stratum on the solid coal side, which is more conducive to the stability of gob-side roadway. During cutting angle of 90–55°, the deviatoric stress increases linearly, and the increase rate is coal pillar > solid coal > roof > floor. While cutting length from 0 to 35 m, the deviatoric stress decreases linearly, and the decreasing range: coal pillar > solid coal > roof > floor. When coal pillar width is from 30 to 4 m, the deviatoric stress of left side and floor presents a “single peak” distribution. The deviatoric stress of coal pillar changes from an asymmetric “double peak” to a bell-shaped distribution, and the deviatoric stress of roof changes from a “single peak” to an asymmetric “double peak” distribution. Under same coal pillar width, the deviatoric stress of left, coal pillar and roof after roof cutting decreases most obviously, followed by the floor. Finally, the coal pillar width is 8 m, the cutting angle is 75°, the cutting length is 20 m, and the hole spacing is 1.0 m. The support scheme is bolt + metal mesh + steel belt + anchor cable combined support. The stable period of roadway is about 10 days.

42 ENGINEERING↗

DOE OSTI2014

Fourier analysis of conductive heat transfer for glazed roofing materials

For low-rise buildings, roof is the most exposed surface to solar radiation. The main mode of heat transfer from outdoor via the roof is conduction. The rate of heat transfer and the thermal impact is dependent on the thermophysical properties of roofing materials. Thus, it is important to analyze the heat distribution for the various types of roofing materials. The objectives of this paper are to obtain the Fourier series for the conductive heat transfer for two types of glazed roofing materials, namely polycarbonate and polyfilled, and also to determine the relationship between the ambient temperature and the conductive heat transfer for these materials. Ambient and surface temperature data were collected from an empirical field investigation in the campus of Universiti Teknologi MARA Shah Alam. The roofing materials were installed on free-standing structures in natural ventilation. Since the temperature data are generally periodic, Fourier series and numerical harmonic analysis are applied. Based on the 24-point harmonic analysis, the eleventh order harmonics is found to generate an adequate Fourier series expansion for both glazed roofing materials. In addition, there exists a linear relationship between the ambient temperature and the conductive heat transfer for both glazed roofing materials. Based on the gradient of the graphs, lower heat transfer is indicated through polyfilled. Thus polyfilled would have a lower thermal impact compared to polycarbonate.

42 ENGINEERING↗

DOE OSTI2015

Performance Evaluation of Advanced Retrofit Roof Technologies Using Field-Test Data -- Phase Three Final Report, Volume 2

This article presents some miscellaneous data from two low-slope and two steep-slope experimental roofs. The low-slope roofs were designed to compare the performance of various roof coatings exposed to natural weatherization. The steep-slope roofs contained different combinations of phase change material, rigid insulation, low emittance surface and above-sheathing ventilation, with standing-seam metal panels on top. The steep-slope roofs were constructed on a series of adjacent attics separated at the gables using thick foam insulation. This article describes phase three (3) of a study that began in 2009 to evaluate the energy benefits of a sustainable re-roofing technology utilizing standing-seam metal roofing panels combined with energy efficient features like above-sheathing-ventilation (ASV), phase change material (PCM) and rigid insulation board. The data from phases 1 and 2 have been previously published and reported [Kosny et al., 2011; Biswas et al., 2011; Biswas and Childs, 2012; Kosny et al., 2012]. Based on previous data analyses and discussions within the research group, additional test roofs were installed in May 2012, to test new configurations and further investigate different components of the dynamic insulation systems. Some experimental data from phase 3 testing from May 2012 to December 2013 and some EnergyPlus modeling results have been reported in volumes 1 and 3, respectively, of the final report [Biswas et al., 2014; Biswas and Bhandari, 2014].

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗

DOE OSTI2016

Field Testing of an Unvented Roof with Fibrous Insulation, Tiles, and Vapor Diffusion Venting

This research is a test implementation of an unvented tile roof assembly in a hot-humid climate (Orlando, FL; Zone 2A), insulated with air permeable insulation (netted and blown fiberglass). Given the localized moisture accumulation and failures seen in previous unvented roof field work, it was theorized that a 'diffusion vent' (water vapor open, but air barrier 'closed') at the highest points in the roof assembly might allow for the wintertime release of moisture, to safe levels. The 'diffusion vent' is an open slot at the ridge and hips, covered with a water-resistant but vapor open (500+ perm) air barrier membrane. As a control comparison, one portion of the roof was constructed as a typical unvented roof (self-adhered membrane at ridge). The data collected to date indicate that the diffusion vent roof shows greater moisture safety than the conventional, unvented roof design.

32 ENERGY CONSERVATION, CONSUMPTION, AND UTILIZATI↗