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NASA NTRS2026

Developing a Pyrolysis Gas Thermal Blocking Model for Reentry Demise

In NASA’s Object Reentry Survival Analysis Tool (ORSAT), aerodynamic drag and aerothermal heating coefficients are computed for each of the free-molecular, continuum, and transitional flow regimes using analytical and semi-analytical methods. These heating coefficients were derived for typical metallic materials that melt and do not have a strong gas-phase contribution to the flow in the boundary layer. Modern satellites typically feature fiber-reinforced polymer (FRP) components, such as solar array booms, facesheets of sandwich panels, or overwraps for composite-overwrapped pressure vessels (COPV). These FRP materials do not behave the same as metals in the reentry environment, but instead will pyrolyze and develop significant volumes of gas into the boundary layer. Accurately predicting the reentry demise of FRP components is critical to assessing the reentry casualty risk for modern spacecraft. Research in recent years has shown that this demisability can depend heavily on how the expulsion of gaseous pyrolysis products through the outer surface of the material affects the heat flux at the surface. The ODPO has been developing a reduced-order model of the effect of pyrolysis gas blowing on the heat flux based on correlations between a blowing factor and a non-dimensional heat flux to be incorporated in the upcoming version 7.3 of the Object Reentry Survivability Analysis Tool (ORSAT). This presentation discusses the progress of this development project and the challenges remaining for generalizing the model across families of FRP materials.

Benton Greene↗

NASA NTRS1972

On the possibility of Earth reentry simulation of shallow angle Jupiter entry

Possible Earth reentry simulation of shallow-angle (3 to 30 deg) Jupiter entry was investigated in terms of four parameters of the bow shock layer ahead of a blunt vehicle: peak (equilibrium) temperature, peak pressure, peak inward radiative flux, and time-integrated radiative flux. It is shown that simulation ranging from fair to good can be achieved. Reentry is easiest (lowest Earth reentry speed) at steep Earth reentry, in the Earth entry speed range of 15 to 22 km/sec, for both the Jupiter nominal and cool atmospheres. Increased Earth speed is required, generally, for increasing Jupiter entry angle, and for increasing temperature, radiative flux, time-integrated flux and pressure, in that order.

Mcronald, A. D.↗

NASA NTRS1984

Response of Inconel 617 superalloy to combined ground-based and STS reentry exposure

Inconel 617 is a nickel-based superalloy which is being considered for heat-shield applications because of its high-temperature strength, good oxidation resistance and high emittance of oxidized surfaces. While the effects of simulated reentry conditions on emittance and oxidation of Inconel 617 have been studied, the combined effects of the ground-based environment with sea salt exposure and the reentry environment have not been evaluated. Experimental results are presented to show the effects of environmental simulation including ground-based and reentry exposure on the emittance and oxidation of Inconel 617. Specimens were exposed to simulated reentry at a surface temperature of 2000 F in the Langley Research Center Hypersonic Materials Environmental Test System (HYMETS) Facility with and without alternate exposures to an atmospheric seashore environment or a laboratory sea salt environment. This paper presents emittance, mass loss, oxide chemistry, and alloy composition data for the specimens.

Clark, R. K.↗

NASA NTRS1984

Response of Inconel 617 superalloy to combined ground-based and STS reentry exposure

Clark, R. K.↗

NASA NTRS1988

Controlled reentry of the Gamma Ray Observatory (GRO)

Reentry of the GRO satellite must be controlled because it is expected that a great portion of the massive spacecraft would survive the reentry into the earth's atmosphere with the debris possibly causing harm to human life and property. The intent of this paper is to present a technique, results, and conclusion for a controlled reentry scenario for GRO. The planned impact would occur in an uninhabited portion of the South Pacific Ocean. Two major areas were analyzed. First, targeting analysis examined conditions under which the orbital maneuver study was done. Finally, the debris scatter involved analyzing effects of the breakup of the spacecraft on the impact area. These two areas were the basis from which the controlled reentry study was accomplished.

Brown, Evette R.↗

NASA NTRS1993

Analysis of reentry into the White Sands Missile Range (WSMR) for the LifeSat mission

This study investigates the reentry of the LifeSat vehicles into the WSMR. The LifeSat mission consists of two reusable reentry satellites, each carrying a removable payload module, which scientists will use to study long-term effects of microgravity, Van Allen belt radiation, and galactic cosmic rays on living organisms. A series of missions is planned for both low-Earth circular orbits and highly elliptic orbits. To recover the payload module with the specimens intact, a soft parachute landing and recovery at the WSMR is planned. This analysis examines operational issues surrounding the reentry scenario to assess the feasibility of the reentry.

Hametz, M.↗

NASA NTRS1997

Spacecraft Orbital Debris Reentry: Aerothermal Analysis

In the past 40 years, thousands of objects have been placed in Earth orbit and are being tracked. Space hardware reentry survivability must be evaluated to assess risks to human life and property on the ground. The objective of this paper is to present results of a study to determine altitude of demise (burn-up) or survivability of reentering objects. Two NASA/JSC computer codes - Object Reentry Survival Analysis Tool (ORSAT) and Miniature ORSAT (MORSAT) were used to determine trajectories, aerodynamic aerothermal environment, and thermal response of selected spacecraft components. The methodology of the two codes is presented, along with results of a parametric study of reentering objects modeled as spheres and cylinders. Parameters varied included mass, diameter, wall thickness, ballistic coefficient, length, type of material, and mode of tumbling/spinning. Two fragments of a spent Delta second stage undergoing orbital decay, stainless steel cylindrical propellant tank and titanium pressurization sphere, were evaluated with ORSAT and found to survive entry, as did the actual objects. Also, orbital decay reentry predictions of the Japanese Advanced Earth Observing Satellite (ADEOS) aluminum and nickel box-type components and the Russian COSMOS 954 satellite beryllium cylinders were made with MORSAT. These objects were also shown to survive reentry.

Rochelle, Wm. C.↗

NASA NTRS1961

Dynamic Stability and Control Problems of Piloted Reentry from Lunar Missions

A fixed-base simulator investigation has been made of stability and control problems during piloted reentry from lunar missions. Reentries were made within constraints of acceleration and skipping, in which the pilot was given simulated navigation tasks of altitude and heading angle commands. Vehicles considered included a blunt-face, high-drag capsule, and a low-drag lifting cone, each of which had a trim lift-drag ratio of 0.5. With the provision of three-axis automatic damping, both vehicles were easily controlled through reentry after a brief pilot-training period. With all dampers out, safe reentries could be made and both vehicles were rated satisfactory for emergency operation. In damper-failure conditions resulting in inadequate Dutch roll damping, the lifting-cone vehicle exhibited control problems due to excessive dihedral effect and oscillatory acceleration effects.

Moul, Martin T.↗

NASA NTRS1960

Analytical Investigation of the Dynamic Behavior of a Nonlifting Manned Reentry Vehicle

An analytic investigation was made of the dynamic behavior of a nonlifting manned reentry vehicle as it descended through the atmosphere. The investigation included the effects of variations in the aerodynamic stability derivatives, the spin rate, reentry angle, and velocity. The effect of geostrophic winds and of employing a drogue parachute for stability purposes were also investigated. It was found that for the portion of the flight above a Mach number of 1 a moderate amount of negative damping could be tolerated but below a Mach number of 1 good damping is necessary. The low-speed stability could be improved by employing a drogue parachute. The effectiveness of the drogue parachute was increased when attached around the periphery of the rear of the vehicle rather than at the center. Neither moderate amounts of spin or the geostrophic winds had appreciable effects on the stability of the vehicle. The geostrophic winds and the reentry angle or velocity all showed important effects on the range covered by the reentry flight path.

Lichtenstein, Jacob H.↗

NASA NTRS1960

Motion and Heating During Atmosphere Reentry of Space Vehicles

The results of an analysis of the motion and heating during atmospheric reentry of manned space vehicles has shown the following: 1. Flight-corridor depths which allow reentry in a single pass decrease rapidly as the reentry speed increases if the maximum deceleration is limited to 10 g. 2. Use of aerodynamic lift can result in a three-to five fold increase in corridor depth over that available to a ballistic vehicle for the same deceleration limits. 3. Use of aerodynamic lift to widen these reentry corridors causes a heating penalty which becomes severe for values of the lift-drag ratio greater than unity for constant lift-drag entry. 4. In the region of most intense convective heating the inviscid flow is generally in chemical equilibrium but the boundary-layer flows are out of equilibrium. Heating rates for the nonequilibrium boundary layer are generally lower than for the corresponding equilibrium case. 5. Radiative heating from the hot gas trapped between the shock wave and the body stagnation region may be as severe as the convective heating and unfortunately occurs at approximately the same time in the flight.

Wong, Thomas J.↗

NASA NTRS2002

Reentry Vehicle Flight Controls Design Guidelines: Dynamic Inversion

This report addresses issues in developing a flight control design for vehicles operating across a broad flight regime and with highly nonlinear physical descriptions of motion. Specifically it addresses the need for reentry vehicles that could operate through reentry from space to controlled touchdown on Earth. The latter part of controlled descent is achieved by parachute or paraglider - or by all automatic or a human-controlled landing similar to that of the Orbiter. Since this report addresses the specific needs of human-carrying (not necessarily piloted) reentry vehicles, it deals with highly nonlinear equations of motion, and then-generated control systems must be robust across a very wide range of physics. Thus, this report deals almost exclusively with some form of dynamic inversion (DI). Two vital aspects of control theory - noninteracting control laws and the transformation of nonlinear systems into equivalent linear systems - are embodied in DI. Though there is no doubt that the mathematical tools and underlying theory are widely available, there are open issues as to the practicality of using DI as the only or primary design approach for reentry articles. This report provides a set of guidelines that can be used to determine the practical usefulness of the technique.

Ito, Daigoro↗

NASA NTRS2007

Inadvertent Earth Reentry Breakup Analysis for the New Horizons Mission

The New Horizons (NH) spacecraft was launched in January 2006 aboard an Atlas V launch vehicle, in a mission to explore Pluto, its moons, and other bodies in the Kuiper Belt. The NH spacecraft is powered by a Radioisotope Thermoelectric Generator (RTG) which encases multiple General Purpose Heat Source (GPHS) modules. Thus, a pre-launch vehicle breakup analysis for an inadvertent atmospheric reentry in the event of a launch failure was required to assess aerospace nuclear safety and for launch contingency planning. This paper addresses potential accidental Earth reentries analyzed at the Jet Propulsion Laboratory (JPL) which may arise during the ascent to parking orbit, resulting in a suborbital reentry, as well as a departure from parking orbit, resulting in an orbital reentry.

Ling, Lisa M.↗

NASA NTRS2008

Empirical Accuracies of U.S. Space Surveillance Network Reentry Predictions

The U.S. Space Surveillance Network (SSN) issues formal satellite reentry predictions for objects which have the potential for generating debris which could pose a hazard to people or property on Earth. These prognostications, known as Tracking and Impact Prediction (TIP) messages, are nominally distributed at daily intervals beginning four days prior to the anticipated reentry and several times during the final 24 hours in orbit. The accuracy of these messages depends on the nature of the satellite s orbit, the characteristics of the space vehicle, solar activity, and many other factors. Despite the many influences on the time and the location of reentry, a useful assessment of the accuracies of TIP messages can be derived and compared with the official accuracies included with each TIP message. This paper summarizes the results of a study of numerous uncontrolled reentries of spacecraft and rocket bodies from nearly circular orbits over a span of several years. Insights are provided into the empirical accuracies and utility of SSN TIP messages.

Johnson, Nicholas L.↗

NASA NTRS2011

Evaluating and Addressing Potential Hazards of Fuel Tanks Surviving Atmospheric Reentry

In order to ensure reentering spacecraft do not pose an undue risk to the Earth's population it is important to design satellites and rocket bodies with end of life considerations in mind. In addition to considering the possible consequences of deorbiting a vehicle, consideration must also be given to the possible risks associated with a vehicle failing to become operational or reach its intended orbit. Based on recovered space debris and numerous reentry survivability analyses, fuel tanks are of particular concern in both of these considerations. Most spacecraft utilize some type of fuel tank as part of their propulsion system. These fuel tanks are most often constructed using stainless steel or titanium and are filled with potentially hazardous substances such as hydrazine and nitrogen tetroxide. For a vehicle which has reached its scheduled end of mission the contents of the tanks are typically depleted. In this scenario the use of stainless steel and titanium results in the tanks posing a risk to people and property do to the high melting point and large heat of ablation of these materials leading to likely survival of the tank during reentry. If a large portion of the fuel is not depleted prior to reentry, there is the added risk of hazardous substance being released when the tank impact the ground. This paper presents a discussion of proactive methods which have been utilized by NASA satellite projects to address the risks associated with fuel tanks reentering the atmosphere. In particular it will address the design of a demiseable fuel tank as well as the evaluation of off the shelf designs which are selected to burst during reentry.

Kelley, Robert L.↗

NASA NTRS2012

Plume-Free Stream Interaction Heating Effects During Orion Crew Module Reentry

During reentry of the Orion Crew Module (CM), vehicle attitude control will be performed by firing reaction control system (RCS) thrusters. Simulation of RCS plumes and their interaction with the oncoming flow has been difficult for the analysis community due to the large scarf angles of the RCS thrusters and the unsteady nature of the Orion capsule backshell environments. The model for the aerothermal database has thus relied on wind tunnel test data to capture the heating effects of thruster plume interactions with the freestream. These data are only valid for the continuum flow regime of the reentry trajectory. A Direct Simulation Monte Carlo (DSMC) analysis was performed to study the vehicle heating effects that result from the RCS thruster plume interaction with the oncoming freestream flow at high altitudes during Orion CM reentry. The study was performed with the DSMC Analysis Code (DAC). The inflow boundary conditions for the jets were obtained from Data Parallel Line Relaxation (DPLR) computational fluid dynamics (CFD) solutions. Simulations were performed for the roll, yaw, pitch-up and pitch-down jets at altitudes of 105 km, 125 km and 160 km as well as vacuum conditions. For comparison purposes (see Figure 1), the freestream conditions were based on previous DAC simulations performed without active RCS to populate the aerodynamic database for the Orion CM. Other inputs to the analysis included a constant Orbital reentry velocity of 7.5 km/s and angle of attack of 160 degrees. The results of the study showed that the interaction effects decrease quickly with increasing altitude. Also, jets with highly scarfed nozzles cause more severe heating compared to the nozzles with lower scarf angles. The difficulty of performing these simulations was based on the maximum number density and the ratio of number densities between the freestream and the plume for each simulation. The lowest altitude solutions required a substantial amount of computational resources (up to 1800 processors) to simulate approximately 2 billion molecules for the refined (adapted) solutions.

Marichalar, J.↗

NASA NTRS2013

Flight Performance of the Inflatable Reentry Vehicle Experiment 3

The Inflatable Reentry Vehicle Experiment 3 (IRVE-3) launched July 23, 2012, from NASA Wallops Flight Facility (WFF) on a Black Brant XI suborbital sounding rocket and successfully performed its mission, demonstrating the survivability of a hypersonic inflatable aerodynamic decelerator (HIAD) in the reentry heating environment and also illustrating the effect of an offset center of gravity on the HIAD's lift-to-drag ratio. IRVE-3 was a follow-on to 2009's IRVE-II mission, which demonstrated exo-atmospheric inflation, reentry survivability - without significant heating - and the aerodynamic stability of a HIAD down to subsonic flight conditions. NASA Langley Research Center is leading the development of HIAD technology for use on future interplanetary and Earth reentry missions.

Dillman, Robert↗

NASA NTRS2014

Planned Flight of the Terrestrial HIAD Orbital Reentry (THOR)

The Terrestrial HIAD Orbital Reentry (THOR) is planned for flight in 2016 as a secondary payload on an Orbital Sciences commercial resupply mission to the International Space Station. THOR will launch with its Hypersonic Inflatable Aerodynamic Decelerator (HIAD) stowed as a small cylinder between the second stage motor and the launch vehicle fairing. Once the Cygnus cargo vehicle has separated from the second stage, THOR will likewise separate, autonomously re-orient itself, perform a deorbit burn, then inflate the HIAD to a 3.5m diameter cone before atmospheric interface. THOR is a follow-on mission to the IRVE-3 flight test of 2012. The high energy of orbital reentry will allow THOR to demonstrate the performance of its improved, second-generation inflatable structure and flexible TPS materials, in a more energetic entry environment than previous suborbital test flights.This paper discusses the sequence of events planned to occur as part of the THOR mission. Specific topics will include the THOR mission concept, reentry vehicle design for the expected flight environment, the on-board sensors that will allow quantification of vehicle performance, and how we intend to retrieve the flight data from a reentry vehicle splashing down in international waters.

Dillman, Robert↗

NASA NTRS2019

Development and Analysis of the Automated Object Reentry Survival Analysis Tool Parametric Study Wrapper

The NASA Orbital Debris Program Office (ODPO) studies all aspects of spacecraft end-of-life and orbital debris measurement, modeling, and mitigation. The reentry safety group within the ODPO uses the Object Reentry Survival Analysis Tool (ORSAT) to calculate the casualty risk due to reentry of spacecraft and other types of orbital debris. ORSAT models spacecraft as a collection of fragments that break apart from the parent object at a pre-defined “breakup altitude.” It then calculates the trajectory and aero-heating of these fragments to determine which fragments are completely destroyed and which survive to the ground and pose a risk to human population. Because of the historically high computational cost of these calculations, many simplifying assumptions have been made in the traditional calculation and analysis process used by the ODPO, some of which have been shown by recent research by the ODPO and others to be incorrect. Improvements to the ORSAT code and advancements in computer technology have vastly decreased the program’s processing time, and have allowed the ODPO to develop a capability for large-scale parametric studies and Monte Carlo reentry simulations that can aid in both the initial spacecraft design and provide more detailed and accurate risk analysis to spacecraft operators.

Smith, Andrew N.↗