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At least 37 records · Page 2

Post-Transient Examination Results of RIA Commissioning Teats at the Transient Reactor Test Facility

Six reactivity-initiated-accident (RIA) commissioning tests have been performed at Idaho National Laboratory’s (INL) Transient Reactor Test Facility. Five of these tests were performed using fresh fuel rodlets, and the sixth test was performed using a previously irradiated rodlet from the ATF-2 irradiation experiment. These experiments demonstrate the ability to perform RIA testing including the ability to perform experiments using previously irradiated materials. Post-transient examinations revealed pellet cladding interactions and cladding ballooning depending on the initial boundary conditions of the test. Increased thickness of both zirconium oxide and alpha-zirconium were found in the cladding with tests performed at higher levels of total energy deposition. No oxide or alpha-zirconium was found in the test with the greatest amount of ballooning, which was also the test with the highest initial rod internal pressure. The highest energy deposition test (1110 J/g) resulted in failure of the rodlet. Fragmentation of the fuel pellets occurred in this test with the size of the fragments decreasing inversely to the pellet radius.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Updates to the Generation of Physics Data Inputs for MAMMOTH Simulations of the Transient Reactor Test Facility - FY2016

The INL is currently evolving the modeling and simulation (M&S) capability that will enable improved core operation as well as design and analysis of TREAT experiments. This M&S capability primarily uses MAMMOTH, a reactor physics application being developed under Multi-physics Object Oriented Simulation Environment (MOOSE) framework. MAMMOTH allows the coupling of a number of other MOOSE-based applications. This second year of work has been devoted to the generation of a deterministic reference solution for the full core, the preparation of anisotropic diffusion coefficients, the testing of the SPH equivalence method, and the improvement of the control rod modeling. In addition, this report includes the progress made in the modeling of the M8 core configuration and experiment vehicle since January of this year.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

STEADY STATE MODELING OF THE MINIMUM CRITICAL CORE OF THE TRANSIENT REACTOR TEST FACILITY

With the advent of next generation reactor systems and new fuel designs, the U.S. Department of Energy (DOE) has identified the need for the resumption of transient testing of nuclear fuels. The DOE has decided that the Transient Reactor Test Facility (TREAT) at Idaho National Laboratory (INL) is best suited for future testing. TREAT is a thermal neutron spectrum, air-cooled, nuclear test facility that is designed to test nuclear fuels in transient scenarios. These specific scenarios range from simple temperature transients to full fuel melt accidents. DOE has expressed a desire to develop a simulation capability that will accurately model the experiments before they are irradiated at the facility. It is the aim for this capability to have an emphasis on effective and safe operation while minimizing experimental time and cost. The multi physics platform MOOSE has been selected as the framework for this project. The goals for this work are to identify the fundamental neutronics properties of TREAT and to develop an accurate steady state model for future multiphysics transient simulations. In order to minimize computational cost, the effect of spatial homogenization and angular discretization are investigated. It was found that significant anisotropy is present in TREAT assemblies and to capture this effect, explicit modeling of cooling channels and inter-element gaps is necessary. For this modeling scheme, single element calculations at 293 K gave power distributions with a root mean square difference of 0.076% from those of reference SERPENT calculations. The minimum critical core configuration with identical gap and channel treatment at 293 K resulted in a root mean square, total core, radial power distribution 2.423% different than those of reference SERPENT solutions.

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Preliminary Analysis of the Transient Reactor Test Facility (TREAT) with PROTEUS

The neutron transport code PROTEUS has been used to perform preliminary simulations of the Transient Reactor Test Facility (TREAT). TREAT is an experimental reactor designed for the testing of nuclear fuels and other materials under transient conditions. It operated from 1959 to 1994, when it was placed on non-operational standby. The restart of TREAT to support the U.S. Department of Energy’s resumption of transient testing is currently underway. Both single assembly and assembly-homogenized full core models have been evaluated. Simulations were performed using a historic set of WIMS-ANL-generated cross-sections as well as a new set of Serpent-generated cross-sections. To support this work, further analyses were also performed using additional codes in order to investigate particular aspects of TREAT modeling. DIF3D and the Monte-Carlo codes MCNP and Serpent were utilized in these studies. MCNP and Serpent were used to evaluate the effect of geometry homogenization on the simulation results and to support code-to-code comparisons. New meshes for the PROTEUS simulations were created using the CUBIT toolkit, with additional meshes generated via conversion of selected DIF3D models to support code-to-code verifications. All current analyses have focused on code-to-code verifications, with additional verification and validation studies planned. The analysis of TREAT with PROTEUS-SN is an ongoing project. This report documents the studies that have been performed thus far, and highlights key challenges to address in future work.

22 GENERAL STUDIES OF NUCLEAR REACTORS↗

Transient Test Reactor Physics Workshop - May 2016

This Workshop was conducted in conjunction with the PHYSOR Conference being held in Sun Valley, Idaho, USA from May 1st -5th, 2016. The intent was to conduct a technical exchange on transient test reactor physics and modeling techniques used to support the Idaho National Laboratory TREAT facility and CABRI (CEA/IRSN) of France. Currently, several parallel programs are independently supporting critical aspects of TREAT physics analysis. Successful implementation will require active collaboration across programmatic boundaries to ensure the transfer of critical information as well as coordination and prioritization of activities.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

MCNP6 simulated performance of Micro-Pocket Fission Detectors (MPFDs) in the Transient REActor Test (TREAT) Facility

Micro-Pocket Fission Detectors (MPFDs) are under development for in-core neutron flux measurements at the Transient REActor Test facility (TREAT) and in other experiments at Idaho National Laboratory (INL). The sensitivity of MPFDs to the energy dependent neutron flux at TREAT has been determined for 0.0300-μm thick active material coatings of 242 Pu, 232 Th, natural uranium, and 93% enriched 235 U. Self-shielding effects in the active material of the MPFD was also confirmed to be negligible. Lastly, fission fragment energy deposition was found to be in conformance with previously reported results.

36 MATERIALS SCIENCE↗

Development and demonstration of a BISON–Griffin modeling framework for the design of targeted TRISO transient experiments in the Transient Reactor Test Facility

Uranium oxycarbide (UCO)-bearing tri-structural isotropic (TRISO) particle fuels are expected to be used in numerous U.S. commercial reactor applications within the next decade. Here, in this work, we reviewed historical particle fuel transient experiments to identify gaps in TRISO fuel performance transient testing. A BISON–Griffin modeling framework was then developed to conduct preliminary TRISO transient analyses and begin to address these gaps. The framework was demonstrated using limiting-case transient conditions from a prototypic high-temperature gas-cooled reactor (HTGR). It was then applied to develop a matrix of experiments that could be performed in the Transient Reactor Test Facility (TREAT) to (1) evaluate UCO-fueled particle performance at moderate and high heat rates, (2) assess whether historical testing involving UO 2 -fueled particles is applicable to modern UCO-fueled particles, (3) deconvolute the impacts of temperature and heat rate on particle transient response, and (4) collect the data needed for fuel performance model validation and/or further development.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Transient Reactor Test Facility (TREAT) Low Enriched Uranium (LEU) Conversion Progress

The National Nuclear Security Administration Office of Material Management and Minimization (NNSA M3) is working towards converting the Transient Reactor Test Facility (TREAT) located at the Idaho National Laboratory (INL) from its original high-enriched uranium (HEU) core to a low-enriched uranium (LEU) core. TREAT reactor operations were restarted in November of 2017 and data obtained from the initial testing will be used to validate the existing ANL reactor modeling. Fuel block development has progressed with the completion of 2 and 4 inch crack free surrogate fuel blocks. Alternative fabrication methods for the fuel blocks continue to be explored and are showing promising results. Additionally, cladding oxidation studies have been performed and analyzed to initiate the down selection of cladding material to be used for the TREAT LEU fuel elements. This paper describes the current status of the above mentioned activities, and discusses the anticipated path forward for the conversion program as it progresses toward a final fuel design and fuel fabrication process.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Identification and Quantification of Carbon Phases in Conversion Fuel for the Transient Reactor Test Facility

As part of an overall effort to convert US research reactors to low-enriched uranium (LEU) fuel, a LEU conversion fuel is being designed for the Transient Reactor Test Facility (TREAT) at the Idaho National Laboratory. TREAT fuel compacts are comprised of UO{sub 2} fuel particles in a graphitic matrix material. In order to refine heat transfer modeling, as well as determine other physical and nuclear characteristics of the fuel, the amount and type of graphite and non-graphite phases within the fuel matrix must be known. In this study, we performed a series of complementary analyses, designed to allow detailed characterization of the graphite and phenolic resin based fuel matrix. Methods included Scanning Electron Microscopy, Raman spectroscopy, and X-ray Diffraction. Our results indicate that no single characterization technique will yield all of the desired information; however, through the use of statistical and empirical data analysis, such as curve fitting, partial least squares regression, volume extrapolation and spectra peak ratios, a degree of certainty for the quantity of each phase can potentially be obtained. Although no one type of analysis has provided a complete determination of the quantities and identities of all carbon phases present in the fuel matrix, additional information has been gathered and is being used to refine future analysis methods. From the three types of quantification performed, results have been within 1% (92.8%, 93.02% and 93.6% for BSE image analysis, XRD and Raman spectroscopy, respectively). More work remains to identify any trace crystalline carbonaceous phases that may be present, quantify any traces that are identified, and develop and use further complementary bulk phase quantification techniques. (authors)

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Identification and Quantification of Carbon Phases in Conversion Fuel for the Transient Reactor Test Facility

As part of an overall effort to convert US research reactors to low-enriched uranium (LEU) fuel use, a LEU conversion fuel is being designed for the Transient Reactor Test Facility (TREAT) at the Idaho National Laboratory. TREAT fuel compacts are comprised of UO2 fuel particles in a graphitic matrix material. In order to refine heat transfer modeling, as well as determine other physical and nuclear characteristics of the fuel, the amount and type of graphite and non-graphite phases within the fuel matrix must be known. In this study, we performed a series of complementary analyses, designed to allow detailed characterization of the graphite and phenolic resin based fuel matrix. Methods included Scanning Electron and Transmission Electron Microscopies, Raman spectroscopy, X-ray Diffraction, and Dual-Beam Focused Ion Beam Tomography. Our results indicate that no single characterization technique will yield all of the desired information; however, through the use of statistical and empirical data analysis, such as curve fitting, partial least squares regression, volume extrapolation and spectra peak ratios, a degree of certainty for the quantity of each phase can be obtained.

10 SYNTHETIC FUELS↗

Evaluating quantitative 3-D image analysis as a design tool for low enriched uranium fuel compacts for the transient reactor test facility: A preliminary study

In this study, 3-D image analysis when combined with a non-destructive examination technique such as X-ray computed tomography (CT) provides a highly quantitative tool for the investigation of a material’s structure. In this investigation 3-D image analysis and X-ray CT were combined to analyze the microstructure of a preliminary subsized fuel compact for the Transient Reactor Test Facility’s low enriched uranium conversion program to assess the feasibility of the combined techniques for use in the optimization of the fuel compact fabrication process. The quantitative image analysis focused on determining the size and spatial distribution of the surrogate fuel particles and the size, shape, and orientation of voids within the compact. Additionally, the maximum effect of microstructural features on heat transfer through the carbonaceous matrix of the preliminary compact was estimated. The surrogate fuel particles occupied 0.8% of the compact by volume with a log-normal distribution of particle sizes with a mean diameter of 39 μm and a standard deviation of 16 μm. Roughly 39% of the particles had a diameter greater than the specified maximum particle size of 44 μm suggesting that the particles agglomerate during fabrication. The local volume fraction of particles also varies significantly within the compact although uniformities appear to be evenly dispersed throughout the analysed volume. The voids produced during fabrication were on average plate-like in nature with their major axis oriented perpendicular to the compaction direction of the compact. Finally, the microstructure, mainly the large preferentially oriented voids, may cause a small degree of anisotropy in the thermal diffusivity within the compact. α∥/α⊥, the ratio of thermal diffusivities parallel to and perpendicular to the compaction direction are expected to be no less than 0.95 with an upper bound of 1.

11 NUCLEAR FUEL CYCLE AND FUEL MATERIALS↗

Multi-Scale Characterization of Porosity and Cracks in Silicon Carbide Cladding after Transient Reactor Test Facility Irradiation

Silicon carbide (SiC) ceramic matrix composite (CMC) cladding is currently being pursued as one of the leading candidates for accident-tolerant fuel (ATF) cladding for light water reactor applications. The morphology of fabrication defects, including the size and shape of voids, is one of the key challenges that impacts cladding performance and guarantees reactor safety. Therefore, quantification of defects’ size, location, distribution, and leak paths is critical to determining SiC CMC in-core performance. This research aims to provide quantitative insight into the defect’s distribution under multi-scale characterization at different length scales before and after different Transient Reactor Test Facility (TREAT) irradiation tests. A non-destructive multi-scale evaluation of irradiated SiC will help to assess critical microstructural defects from production and/or experimental testing to better understand and predict overall cladding performance. X-ray computed tomography (XCT), a non-destructive, data-rich characterization technique, is combined with lower length scale electronic microscopic characterization, which provides microscale morphology and structural characterization. This paper discusses a fully automatic workflow to detect and analyze SiC-SiC defects using image processing techniques on 3D X-ray images. Following the XCT data analysis, advanced characterizations from focused ion beam (FIB) and transmission electron microscopy (TEM) were conducted to verify the findings from the XCT data, especially quantitative results from local nano-scale TEM 3D tomography data, which were utilized to complement the 3D XCT results. In this work, three SiC samples (two irradiated and one unirradiated) provided by General Atomics are investigated. The irradiated samples were irradiated in a way that was expected to induce cracking, and indeed, the automated workflow developed in this work was able to successfully identify and characterize the defects formation in the irradiated samples while detecting no observed cracking in the unirradiated sample. These results demonstrate the value of automated XCT tools to better understand the damage and damage propagation in SiC-SiC structures for nuclear applications.

21 SPECIFIC NUCLEAR REACTORS AND ASSOCIATED PLANTS↗

Restart of the Transient Reactor Test (TREAT) Facility Neutron Radiography Program

The TREAT radiography system is used to perform neutron radiography of fuels, experiments, and other specimens before and after irradiation within the TREAT reactor. The TREAT neutron radiography facility performed approximately 5,000 radiographs by the spring of 1977. Originally built in 1958, the TREAT Facility was in operation until it was placed in a shutdown status in 1994. Following the Fukishima disaster and seeing a need for enhanced accident tolerant fuels, the United Stated Department of Energy decided to restart the TREAT facility and resume transient operations. In November 2017, the TREAT reactor was successfully restarted and is currently performing operational testing in preparation for initial experiment irradiations and transient testing. This paper discusses efforts to reactivate the TREAT neutron radiography facility. To characterize the neutron beam, gold foil activation measurements were made to determine an average neutron flux and flux profile. An open beam image provides the information about variations in the beam profile. In conclusion, a series of system qualification radiographs have been acquired to determine the effective image acquisition parameters, resulting image quality, and the relationships between the two.

36 MATERIALS SCIENCE↗

The Transient Reactor Test Facility (TREAT)

TREAT operated from 1959-1994, later refurbished & resumed operation in 2017 to support fuel safety testing Zircaloy-clad graphite/fuel blocks comprise core Virtually any power history possible within ~2000 MJ core transient energy capacity From milliseconds to minutes: Pulses, Ramps, LOCA Fuel motion monitoring system “hodoscope” observes fast neutrons emitted from specimens to track fuel relocation in real time Reactor also can be a neutron source to adjacent radiography facility Experiment vehicle does everything else Safety containment, specimen environment, and instrumentation

22 GENERAL STUDIES OF NUCLEAR REACTORS↗