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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2

Preliminary design study of hydrogen and ammonia resistojets for prime and auxiliary thrusters

Designs of high performance resistojets for primary and auxiliary propulsion are described.Thruster power for the primary propulsion application was in the 2 to 3 kW range while auxiliary propulsion power per thruster was 0.15 to 0.25 kW. Propellants considered were hydrogen and ammonia. The report described design techniques used to forecast the temperature and energy flux distributions using mathematical modeling by personal microcomputer. BASIC language is used throughout to give the designer rapid interaction and control. Both designs integrate compact first stage coils with concentric tubular heaters. The hybrid heater design allows better thruster power matching with the spacecraft power bus. Projected specific impulse levels were 760 to 830 s for hydrogen and 380 to 410 s for ammonia.

Page, Russell J.↗

Reduction of Raman Spectroscopy Data for H2-CO2-Air Tubular Flame Measurements

An approach of reducing spontaneous Raman spectroscopy data, based on the matrix inversion method which logically removes undesired sources of the Raman scattering signals including cross-talk due to the signals from other species, is discussed. The approach contains extensive calibration of temperature-dependent system response. The Raman spectra of several cold and hot calibration flames and their resulting calibration matrix are elaborated. The structure of H2-CO2-air tubular flames, in terms of major species (CO2, O2, N2, H2O, and H2) concentrations and temperature, was successfully measured with the optical technique. The Raman spectra data used in this study are taken from a uniquely designed experimental apparatus – a tubular burner and Raman spectroscopy system at Vanderbilt University. The characteristic uncertainties for chemical species are approximately ±2% by mole fraction for hot products and ±0.5% for room temperature reactants. The approach described here for hydrogen/air tubular flames may be adapted to hydrocarbon/air tubular flames when other necessary major species, for example, CH4 and CO for methane/air tubular flame, are considered in the whole process.

Raman Spectroscopy↗

Supercritical Water Oxidation and a Preliminary Concept for Lunar Application

Abstract: Water is a critical resource for crewed space exploration missions and reclamation of aqueous waste streams presents the only long-term viable option. Although early Artemis missions are considering water as part of the payload manifest, it would be extremely advantageous if follow-on missions were supplied—either in total or in part—by a reclamation technology that would operate autonomously between missions. An attractive technology is currently under ongoing research at NASA Glenn Research Center (GRC) that employs a Supercritical Water Oxidation (SCWO) process to destroy all hydrocarbons in the waste stream. Testing of an aqueous waste stream simulant, typical of what is generated on the International Space Station (ISS), has shown reductions in Total Organic Carbon (TOC) of greater than 99% with reactor residence times less than 30 s. Recent effort has been directed toward developing a conceptual design based on the current tubular reactor used in the evaluation of the conversion of SCWO. This conceptual design along with the results of recent SCWO conversion experiments will be presented. Recent design enhancements to achieve shorter residence times along with “production simulation” tests will be presented. The diagnostics used in assessing the extent of the waste conversion include a total organic carbon (TOC) analysis, Raman analyses, and measurements of pH, turbidity, and conductivity. Results obtained from the modified reactor configuration will also be compared to those of the Phase I configuration presented in earlier work.

SCWO↗

Composite redesign of obstetrical forceps

Due to the increase in the number of children being born recently, medical technology has struggled to keep pace in certain areas. In these areas, particular needs have arisen to which the subject of this paper is directed. In the area of obstetrics, the forceps design and function has remained relatively unchanged for a number of years. In an effort to advance the technology, NASA Marshall Space Flight Center has been asked by the obstetrical community to help in a redesign of the obstetric forceps. Traditionally the forceps design has been of tubular stainless steel, constructed in two halves which interlock and hinge to provide the gripping force necessary to aid in the delivery of an infant. The stainless steel material was used to provide for ease of cleaning and sterilization. However, one of the drawbacks of the non-flexible steel design is that excessive force can be placed upon an infants head which could result in damage or injury to the infant. The redesign of this particular obstetric tool involves applying NASA's knowledge of advanced materials and state of the art instrumentation to create a tool which can be used freely throughout the obstetrics community without the fear of injury to an infant being delivered.

Lawson, Seth W.↗

Tubular spacecraft booms

Book on tubular spacecraft booms covering design and flight experiences, system performance, evaluation, etc

Herzl, G. G.↗

Structural analysis of wind turbine rotors for NSF-NASA Mod-0 wind power system

Preliminary estimates are presented of vibratory loads and stresses in hingeless and teetering rotors for the proposed NSF-NASA Mod-0 wind power system. Preliminary blade design utilizes a tapered tubular aluminum spar which supports nonstructural aluminum ribs and skin and is joined to the rotor hub by a steel shank tube. Stresses in the shank of the blade are calculated for static, rated, and overload operating conditions. Blade vibrations were limited to the fundamental flapping modes, which were elastic cantilever bending for hingeless rotor blades and rigid-body rotation for teetering rotor blades. The MOSTAB-C computer code was used to calculate aerodynamic and mechanical loads. The teetering rotor has substantial advantages over the hingeless rotor with respect to shank stresses, fatigue life, and tower loading. The hingeless rotor analyzed does not appear to be structurally stable during overloads.

Spera, D. A.↗

Supercritical Water Oxidation: Testing of Ersatz Wastewater

Supercritical Water Oxidation (SCWO) technology is under consideration by NASA for treatment of wastewater and other wet waste streams. The dramatic changes in water's thermophysical properties near its critical point (374◦C and 22 MPa) result in nearly complete solubility of organics and gases. The absence of inter–phase transport processes and phase separation results in dramatically reduced reaction timescales and the elimination of complications of two–phase transport and processing in reduced gravity. Other advantages are that the product streams are microbially inert,benign, amenable to resource recovery and organic waste. This paper first described the design and construction of tubular SCWO reactor built at NASA Glenn. It consists of separate wastewater and oxidizer inlets, which are independently heated and pressurized to conditions approaching the critical point of water. These flows enter a reactor chamber having a volume of 62 ml. The reactor section is heated to the desired temperature in the range of 450 ◦C – 650 ◦C. A pressure regulator maintains the operating pressure nominally between 27.6 MPa and 28.3 MPa. The reacted fluid is captured downstream of the pressure regulator during an experiment run. A separate vent line may also be used for collection of the effluent. Next, the results of SCWO experiments using both a representative organic (ethanol) as well as a wastewater simulant provided by NASA Ames are presented. Raman analysis of the pre–reacted and post–reacted solutions are presented. Finally, initial efforts on supplementary chemical kinetics modeling of ethanol oxidation with and without inclusion of a nitrogenous compounds (ammonia) are presented.

Michael C Hicks↗

Evaluation of bead-stiffened metal panels

Potential weight efficiency for bead-stiffened panels has been demonstrated through fabrication and testing. Theoretically optimum design concepts were identified, and small specimens were tested under combined compression, shear, and bending to determine local buckling failure loads and to verify theory. Large optimized panels were then designed and tested under combined loads. Correlation of test data for large circular tubular panels with theory was conservative and consistent, and indicated reliable and acceptable design theory. Tests of fluted tubular panels indicated general instability failures at loads far below the design values due to nonlinear distortions. Further study of the fluted tubular configuration will be required if its potential weight efficiency is to be attained.

Shideler, J. L.↗

Lightweight, fire-retardant, crashworthy aircraft seat cushioning

A two page discussion of non-aerospace seating applications and the design of NASA's safety seat cushioning (SSC) is presented. The SSC was designed for both safety and comfort in order to replace polyurethane cushioning which is flammable and produces lethal fumes upon combustion. The SSC is composed of advanced fabric reinforced composites and is lightweight, fire-retardent, and crashworthy. The seat design consists of central elliptical tubular spring supports made of fire-resistant and fatigue-durable composites surrounded by a fire-blocking sheath. The cushioning is made crashworthy by incorporating energy-absorbing, viscoelastic layers between the nested, elliptical-hoop springs. The design is intended to provide comfortable seating that meets aircraft-loading requirements without using the conventional polyurethane materials. The designs of an aircraft seat and structural components of the SSC are also presented.

Haslim, Leonard A.↗

Tubular space truss structure for SKITTER 2 robot

The Skitter 2 is a three legged transport vehicle designed to demonstrate the principle of a tripod walker in a multitude of environments. The tubular truss model of Skitter 2 is a proof of principal design. The model will replicate the operational capabilities of Skitter 2 including its ability to self-right itself. The project's focus was on the use of light weight tubular members in the final structural design. A strong design for the body was required as it will undergo the most intense loading. Triangular geometry was used extensively in the body, providing the required structural integrity and eliminating the need for cumbersome shear panels. Both the basic femur and tibia designs also relied on the strong geometry of the triangle. An intense literature search aided in the development of the most suitable weld techniques, joints, linkages, and materials required for a durable design. The hinge design features the use of spherical rod end bearings. In order to obtain a greater range of mobility in the tibia, a four-bar linkage was designed which attaches both to the femur and the tibia. All component designs, specifically the body, femur, and the tibia were optimized using the software package IDEAS 3.8A Supertab. The package provided essential deformation and stress analysis information on each component's design. The final structure incurred only a 0.0544 inch deflection in a maximum (worst case) loading situation. The highest stress experienced by any AL6061-T6 tubular member was 1920 psi. The structural integrity of the final design facilitated the use of Aluminum 6061-T6 tubing. The tubular truss structure of Skitter 2 is an effective and highly durable design. All facets of the design are structurally sound and cost effective.

Beecham, Richard↗

Hot fire test results of subscale tubular combustion chambers

Advanced, subscale, tubular combustion chambers were built and test fired with hydrogen-oxygen propellants to assess the increase in fatigue life that can be obtained with this type of construction. Two chambers were tested: one ran for 637 cycles without failing, compared to a predicted life of 200 cycles for a comparable smooth-wall milled-channel liner configuration. The other chamber failed at 256 cycles, compared to a predicted life of 118 cycles for a comparable smooth-wall milled-channel liner configuration. Posttest metallographic analysis determined that the strain-relieving design (structural compliance) of the tubular configuration was the cause of this increase in life.

Kazaroff, John M.↗

Low-cost tubular antenna deployer for WISP-2

A new tubular boom deployment mechanism has been designed, built, and flown as part of the second Waves In Space Program (WISP-2) through Cornell University. For this program, two booms were needed to form a dipole antenna but existing units were found to be too complicated and costly. A low-cost alternative was developed which combined flight-proven tubular boom technology with a new support and deployment mechanism. The simplicity of this new design was a major factor in providing a highly reliable and cost-effective system.

Warden, Robert M.↗

Quick-connect fasteners for assembling devices in space

A quick-connect fastener of a relatively-simple straightforward design is arranged with a tubular body adapted to be engaged against an attachment fitting in coincidental alignment with an opening in that fitting. A tubular collet having flexible finger projecting from its forward end is arranged in the fastener body to be shifted forwardly by an elongated expander member coaxially arranged within the tubular collet for advancing the collet fingers into the opening in the attachment fitting. Biasing means are arranged between the elongated expander member and a rotatable actuator which is threadedly mounted within the tubular collet so as to be rotated for urging the expander member into engagement with the collet fingers. A first coupling member is arranged on the rotatable actuator to be accessible from outside of the fastener so that a second coupling member on the distal end of a flexible shaft can be introduced into the fastener body and coupled to the first coupling member to enable a typical actuating tool coupled to the shaft outside of the fastener body to be operated for advancing the outwardly-enlarged ends of the collet fingers into the opening in the attachment fitting and thereafter rotating the actuator member to expand the fingers to that attachment fitting. Upon expansion of the collet fingers, the biasing means impose a biasing force on the expander to releasably retain the fingers in their latching positions.

Wesselski, Clarence J.↗

Quick-connect fasteners for assembling devices in space

A quick-connect fastener of a relatively-simple straightforward design is arranged with a tubular body adapted to be engaged against an attachment fitting in coincidental alignment with an opening in that fitting. A tubular collet having flexible fingers projecting from its forward end is arranged in the fastener body to be shifted forwardly by an elongated expander member coaxially arranged within the tubular collet for advancing the collet fingers into the opening in the attachment fitting. Biasing means are arranged between the elongated expander member and a rotatable actuator which is threadedly mounted within the tubular collet so as to be rotated for urging the expander member into engagement with the collet fingers. A first coupling member is arranged on the rotatable actuator to be accessible from outside of the fastener so that a second coupling member on the distal end of a flexible shaft can be introduced into the fastener body and coupled to the first coupling member to enable a typical actuating tool coupled to the shaft outside of the fastener body to be operated for advancing the outwardly-enlarged ends of the collet fingers into the opening in the attachment fitting and thereafter rotating the actuator member to expand the fingers within the opening for releasably latching the fastener to that attachment fitting. Upon expansion of the collet fingers, the biasing means impose a biasing force on the expander to releasably retain the fingers in their latching positions.

Evenson, Erik E.↗

Structural Architectures for Self-Erecting Lunar Towers

The load carrying performance for deployable lunar tower architectures utilizing thin-ply composite booms are parametrically evaluated in this paper. These self-erecting towers support a communications and sensor platform on the lunar surface. The primary design consists of the Corrugated Rollable Tubular Boom (COROTUB) acting as the primary mast of the tower which supports the payload tip mass. Guy wires connecting the boom tip to spreader bars attached at the base deployer serve to correct any lateral eccentricities and provide dimensional stability. The analysis compares the maximum tip mass that this primary design can carry relative to a reference design that does not contain any guy wires or spreader bars. The results provide insights into whether the additional system mass and complexity associated with the cable-stayed design is worth the increased payload mass that can be supported. By setting the design limiting condition to a nominal maximum allowable deflection, the analysis reveals that primary design outperforms reference design for the majority of the design space. This outcome is found to be the case when the spreader bar length relative to the tower height exceeds7 a critical value. The analysis is extended to lunar towers with Collapsible Tubular Mast (CTM) booms, and similar trends are observed.

Jacob G Daye↗

Structural Architectures for Self-Erecting Lunar Towers

The load carrying performance for deployable lunar tower architectures utilizing thin-ply composite booms are parametrically evaluated in this paper. These self-erecting towers support a communications and sensor platform on the lunar surface. The primary design consists of the Corrugated Rollable Tubular Boom (COROTUB) acting as the primary mast of the tower which supports the payload tip mass. Guy wires connecting the boom tip to spreader bars attached at the base deployer serve to correct any lateral eccentricities and provide dimensional stability. The analysis compares the maximum tip mass that this primary design can carry relative to a reference design that does not contain any guy wires or spreader bars. The results provide insights into whether the additional system mass and complexity associated with the cable-stayed design is worth the increased payload mass that can be supported. By setting the design limiting condition to a nominal maximum allowable deflection, the analysis reveals that primary design outperforms reference design for the majority of the design space. This outcome is found to be the case when the spreader bar length relative to the tower height exceeds a critical value. The analysis is extended to lunar towers with Collapsible Tubular Mast (CTM) booms, and similar trends are observed.

Jacob G Daye↗

Substantiation Data for Advanced Beaded and Tubular Structural Panels. Volume 3: Testing

The test program is described, which was conducted to provide the necessary experimental data to verify the design and analysis methods developed for beaded and tubular panels. Test results are summarized and presented for all local buckling and full size panel tests. Selected representative test data from each of these tests is presented in detail. The results of this program established a valid analysis and design procedure for circular tube panels. Test results from three other configurations show deformational modes which are not adequately accounted for in the present analyses.

Hedges, P. C.↗