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High-Fidelity CFD Verification Workshop 2024 Summary: Spalart-Allmaras QCR2000-R Turbulence Model

This paper summarizes solutions submitted for the Reynolds-averaged Navier-Stokes (RANS) test suite of the High-Fidelity CFD Verification Workshop. The goal of the workshop is to establish standards for verification of computational fluid dynamics (CFD) approaches to simulations of steady and unsteady turbulent flows. The RANS verification studies focus on a one-equation Spalart-Allmaras model with quadratic constitutive relation and rotation correction, SA-neg-QCR2000-R. The verification test cases are a two-dimensional subsonic flow around a Joukowski airfoil, a three-dimensional subsonic flow around an extruded NACA 0012 wing in a tunnel, and a subsonic flow around a wing-body configuration developed for verification of solvers participating in the 5 𝑡 ℎ High-Lift Prediction Workshop. The turbulencemodel formulation, geometry, flow conditions, grids, and reference solutions are described in detail. Solutions for the test cases are computed by seven established CFD solvers on adaptedand fixed-grid families using different discretization approaches. While some noticeable differences between solutions remain, the results achieved by contributing solvers show that different solutions computed for the same RANS model on different grid families can converge to a common limit with grid refinement. The apparent requirements for grid convergence are a well designed family of grids that provide sufficient resolution in important areas and a strong solver capable of deep iterative convergence on each grid. For each test case in the study, the variation between aerodynamic forces computed by different solvers on the finest grids of different families is less than 2%.

Boris Diskin↗

A complete model of turbulence

A set of constitutive equations suitable for a priori computation of turbulent shear flows has been developed. Since no properties of a given turbulent flow need be known in advance in order to obtain a solution, the equations comprise a complete model of turbulence. Perturbation analysis shows that the model predicts a composite five-layer structure for an incompressible turbulent boundary layer, viz, a defect layer, a law-of-the-wall layer, a viscous sublayer, a near-surface roughness layer, and a viscous superlayer at the boundary-layer edge. Analysis of the defect layer demonstrates the key improvement of the model over its predecessor, the Saffman-Wilcox two-equation model of turbulence. Examination of model-predicted sublayer structure yields model-parameter boundary conditions appropriate for surfaces with roughness and mass injection. Results of numerical computations of compressible and incompressible equilibrium boundary layers show that, for such flows, the model is as accurate as mixing-length theory. Applications to transitional boundary layers and to nonequilibrium relaxation of a boundary layer passing from a rough to a smooth surface indicate that the model's applicability extends far beyond that of mixing-length theory's.

Wilcox, D. C.↗

Constitutive and damage material modeling in a high pressure hydrogen environment

Numerous components in reusable space propulsion systems such as the SSME are exposed to high pressure gaseous hydrogen environments. Flow areas and passages in the fuel turbopump, fuel and oxidizer preburners, main combustion chamber, and injector assembly contain high pressure hydrogen either high in purity or as hydrogen rich steam. Accurate constitutive and damage material models applicable to high pressure hydrogen environments are therefore needed for engine design and analysis. Existing constitutive and cyclic crack initiation models were evaluated only for conditions of oxidizing environments. The main objective is to evaluate these models for applicability to high pressure hydrogen environments.

Russell, D. A.↗

A Realizable Reynolds Stress Algebraic Equation Model

The invariance theory in continuum mechanics is applied to analyze Reynolds stresses in high Reynolds number turbulent flows. The analysis leads to a turbulent constitutive relation that relates the Reynolds stresses to the mean velocity gradients in a more general form in which the classical isotropic eddy viscosity model is just the linear approximation of the general form. On the basis of realizability analysis, a set of model coefficients are obtained which are functions of the time scale ratios of the turbulence to the mean strain rate and the mean rotation rate. The coefficients will ensure the positivity of each component of the mean rotation rate. These coefficients will ensure the positivity of each component of the turbulent kinetic energy - realizability that most existing turbulence models fail to satisfy. Separated flows over backward-facing step configurations are taken as applications. The calculations are performed with a conservative finite-volume method. Grid-independent and numerical diffusion-free solutions are obtained by using differencing schemes of second-order accuracy on sufficiently fine grids. The calculated results are compared in detail with the experimental data for both mean and turbulent quantities. The comparison shows that the present proposal significantly improves the predictive capability of K-epsilon based two equation models. In addition, the proposed model is able to simulate rotational homogeneous shear flows with large rotation rates which all conventional eddy viscosity models fail to simulate.

Shih, Tsan-Hsing↗

Reynolds-Averaged Navier-Stokes Computations of the NASA Juncture Flow Model Using FUN3D and OVERFLOW

Two Reynolds-averaged Navier-Stokes codes, FUN3D and OVERFLOW, are used to assess the capability of Spalart-Allmaras-based turbulence models to predict the flow over the NASA Juncture Flow model. Both free-air and in-tunnel simulations are performed. While the tunnel walls have some influence, it is found to be relatively minor in the juncture region of interest. Results from the two codes are found to be consistent with each other in attached flow regions, but results in the area of separation still show grid and code sensitivity, even on grids as large as 400 million unknowns. Nonetheless, it is possible to draw conclusions regarding the model capabilities. Without a quadratic constitutive relation, the linear model predicts a separation size that is too large. The inclusion of a nonlinear quadratic constitutive relation improves results significantly, but separation still occurs too far upstream. Prediction of turbulent normal stress differences play a key role in this flow. Although the nonlinear model makes better predictions in this regard, they could still be improved, particularly in the streamwise normal component near the wall.

C L Rumsey↗

Flow visualization and interpretation of visualization data for deflected thrust V/STOL nozzles

Flow visualization studies were made for four deflected thrust nozzle models at subsonic speeds. Based on topological rules and the assumption that observed streaks constitute continuous vector fields, available visualization pictures are interpreted and flow patterns on interior surfaces of the nozzles are synthesized. In particular, three dimensional flow structure and separations are discussed. From the synthesized patterns, the overall features of the flow field in a given nozzle can be approximately perceived.

Kao, H. C.↗

Flow visualization and interpretation of visualization data for deflected thrust V/STOL nozzles

Flow visualization studies were made for four deflected thrust nozzle models at subsonic speeds. Based on topological rules and the assumption that observed streaks constitute continuous vector fields, available visualization pictures are interpreted and flow patterns on interior surfaces of the nozzles are synthesized. In particular, three dimensional flow structure and separations are discussed. From the synthesized patterns, the overall features of the flow field in a given nozzle can be approximately perceived. Previously announced in STAR as N84-14147

Kao, H. C.↗

Pressure correlations at a fluid/structure interface

The structure of pressure-pressure correlations at the interface of an incompressible steady-state turbulent flow with a rigid boundary was investigated. For the sake of completeness, the absolute value of the correlation between two random varying functions is herein defined as a number greater than or equal to zero and less than or equal to unity which is a measure of that fraction of one of the functions that 'follows' the second function (or vice versa). It was found that the soughtafter correlations can be determined by consideration of the high Re Navier-Stokes equation, but that the complexity of boundary layer turbulence, in particular the inhomogeneity perpendicular to the boundary and the anisotropy due to convective flow gradients, makes the structure of said correlations extremely difficult to assess. One of the earlier researchers in this field described the quantity under present consideration as 'a quantity which is beyond assessment.' Nonetheless, it was found that under some rather simplifying assumptions the determination of the required structure necessitates the formulation of the related structure of second order two-point correlations of turbulent velocity gradients, as well as third order two-point correlations of velocity gradients. The presence of these latter gradients is due to the nonlinearity in the turbulence ('turbulence self-interaction'). Both of these correlations are scaled, although not similarly, by factors dependent upon the magnitude of the convective flow, which can be modeled using a log law approximation. Fourth order correlations, although present, can be ignored, since they constitute 'higher order terms.' In a slightly more complex situation, it was found that convective flow gradients also have to be incorporated. At the moment, no definitive algebraic information peculiar to pressure-pressure correlations is available in the most highly idealized cases.

Trevino, George↗

Anisotropic constitutive modeling for nickel base single crystal superalloy Rene N4 at 982 C

A back stress/drag stress constitutive model based on a crystallographic approach to model single crystal anisotropy is presented. Experimental results demonstrated the need for the back stress variable in the inelastic flow equations. Experimental findings suggested that back stress is orientation dependent and controls both strain hardening and recovery characteristics. Due to the observed stable fatigue loops at 1800 F, drag stress is considered constant for this temperature. The constitutive model operated with constraints determined only from tensile data was extensively tested from simple tensile and fatigue to complicated strain hold tests. The model predicted very well under those conditions.

Stouffer, D. C.↗

Comparison of continuum and particle simulations of expanding rarefied flows

Comparisons of Navier-Stokes solutions and particle simulations for a simple two-dimensional model problem at a succession of altitudes are performed in order to assess the importance of rarefaction effects on the base flow region. In addition, an attempt is made to include 'Burnett-type' extensions to the Navier-Stokes constitutive relations. The model geometry consists of a simple blunted wedge with a 0.425 meter nose radius, a 70 deg cone half angle, a 1.7 meter base length, and a rounded shoulder. The working gas is monatomic with a molecular weight and viscosity similar to air and was chosen to focus the study on the continuum and particle methodologies rather than the implementation of thermo-chemical modeling. Three cases are investigated, all at Mach 29, with densities corresponding to altitudes of 92 km, 99 km, and 105 km. At the lowest altitude, Navier-Stokes solutions agree well with particle simulations. At the higher altitudes, the Navier-Stokes equations become less accurate. In particular, the Navier-Stokes equations and particle method predict substantially different flow turning angle in the wake near the after body. Attempts to achieve steady continuum solutions including 'Burnett-type' terms failed. Further research is required to determine whether the boundary conditions, the equations themselves, or other unknown causes led to this failure.

Lumpkin, Forrest E., III↗

Continuum theories for fluid-particle flows: Some aspects of lift forces and turbulence

A general framework is outlined for the modeling of fluid particle flows. The momentum exchange between the constituents embodies both lift and drag forces, constitutive equations for which can be made explicit with reference to known single particle analysis. Relevant results for lift are reviewed, and invariant representations are posed. The fluid and particle velocities and the particle volume fraction are then decomposed into mean and fluctuating parts to characterize turbulent motions, and the equations of motion are averaged. In addition to the Reynolds stresses, further correlations between concentration and velocity fluctuations appear. These can be identified with turbulent transport processes such as eddy diffusion of the particles. When the drag force is dominant, the classical convection dispersion model for turbulent transport of particles is recovered. When other interaction forces enter, particle segregation effects can arise. This is illustrated qualitatively by consideration of turbulent channel flow with lift effects included.

Mctigue, David F.↗

Verification Test Suite for Spalart-Allmaras QCR2000 Turbulence Model

The paper presents three benchmark cases for verification of Reynolds-averaged Navier-Stokes solvers. The verification studies focus on a one-equation Spalart-Allmaras model, SA-[neg]-QCR2000, that uses a version of quadratic constitutive relations.The benchmark cases are a two-dimensional subsonic flow around a Joukowski airfoil, a three-dimensional supersonic flow through a square duct, and a three-dimensional flow over a wing-fuselage configuration. The turbulence-model formulation, geometry, flow conditions, grids, and the expected output are described in detail. Reference solutions computed by several established codes are shown

Computational Aerodynamics↗

Biaxial experiments supporting the development of constitutive theories for advanced high-temperature materials

Complex states of stress and strain are introduced into components during service in engineering applications. It follows that analysis of such components requires material descriptions, or constitutive theories, which reflect the tensorial nature of stress and strain. For applications involving stress levels above yield, the situation is more complex in that material response is both nonlinear and history dependent. This has led to the development of viscoplastic constitutive theories which introduce time by expressing the flow and evolutionary equation in the form of time derivatives. Models were developed here which can be used to analyze high temperature components manufactured from advanced composite materials. In parallel with these studies, effort was directed at developing multiaxial testing techniques to verify the various theories. Recent progress in the development of constitutive theories from both the theoretical and experimental viewpoints are outlined. One important aspect is that material descriptions for advanced composite materials which can be implemented in general purpose finite element codes and used for practical design are verified.

Ellis, J. R.↗

Juncture Flow Computations using kL-Based Turbulence Models

The development and implementation of kL-based Reynolds-Average Navier-Stokes (RANS) two-equation turbulence models are reported in this paper. The kL model is based on Abdol-Hamid's closure and Menter's modification to Rotta's two-equation model. Rotta showed that a reliable transport equation can be formed from the turbulence length scale L, and the turbulence kinetic energy k. Rotta's kL equation is well suited for a term-by-term modeling and displays useful features compared to other scale formulations. One of the important differences is the inclusion of higher-order velocity derivatives in the source terms of the scale equation. This can enhance the ability of RANS solvers to simulate unsteady flows in URANS mode. The k-kL scheme has been modified to include the Algebraic Reynolds Stress Model (ARSM) and the Quadratic Constitutive Relation (QCR) as nonlinear models. These models have gone through extensive validations using two-dimensional benchmark problems. The present study documents the application of the k-kL schemes to simulate flow around the Juncture Flow Model (JFM). The k-kL prediction results show generally good comparisons with measurements. The results from this formulation are similar to, or better than results using the SA-RC-QCR2000 two-equation turbulence model. The ARSM and the QCR formulations of k-kL show promise with a similar level of computational resources as basic two-equation turbulence models.

K S Abdol-Hamid↗

Prediction of Turbulent Diffusing Flows Using FUN3D

The FUN3D code was used to perform Reynolds-averaged Navier-Stokes (RANS) simulations to compute subsonic flow in an S-duct diffuser and transonic flow in a two-dimensional diffuser using the Speziale-Sarkar-Gatski/Launder-Rodi-Reece (SSG/LRR) Reynolds stress model (RSM). For comparison purposes, additional simulations were run with the one-equation Spalart-Allmaras (SA) and the two-equation Menter Shear-Stress Transport (SST) turbulence models. Each model was run with and without the quadratic constitutive relation (QCR) for computing the turbulent stresses. It was shown that the simulations that utilized the RSM had better overall predictions of the diffusive flow fields compared to the simulations that utilized the one and two equation turbulence models.

Inlet Distortion↗

Prediction of Turbulent Diffusing Flows Using FUN3D

The FUN3D code was used to perform Reynolds-averaged Navier-Stokes (RANS) simulations to compute subsonic flow in an S-duct diffuser and transonic flow in a two-dimensional diffuser using the Speziale-Sarkar-Gatski/Launder-Rodi-Reece (SSG/LRR) Reynolds stress model (RSM). For comparison purposes, additional simulations were run with the one-equation Spalart-Allmaras (SA) and the two-equation Menter Shear-Stress Transport (SST) turbulence models. Each model was run with and without the quadratic constitutive relation (QCR) for computing the turbulent stresses. It was shown that the simulations that utilized the RSM had better overall predictions of the diffusive flow fields compared to the simulations that utilized the one and two equation turbulence models.

Inlet Distortion↗

Kinetic Model Development of the Carbon Vapor Deposition Reactor to Predict Performance Versus Design

To enable complete closure of a Sabatier-based atmosphere revitalization system where oxygen recovery is predicated by carbon dioxide reduction to methane and water, there must be a means of recovering the hydrogen from the byproduct methane. Honeywell’s carbon vapor deposition (CVD) reactor is a potential technology that provides a thermochemical means by which methane decomposes at high temperatures (> 1,000 °C) into hydrogen, solid carbon, and a small percentage of hydrocarbons. This advanced methane pyrolysis reactor utilizes a carbon fiber substrate to capture and immobilize the solid pyrolytic carbon rather than allowing continuation toward undesirable soot. The CVD reactor is a highly dynamic system whose characteristic geometry changes while operating. The reactor model was developed to provide predictive performance assessment capabilities at different operating conditions, geometries, and configurations to aid in technology development. Modeling of the CVD reactor considered the multitude of simultaneous and interdependent physicochemical processes that are entailed, including: (1) the homogeneous gas-phase pyrolysis reactions, (2) the heterogeneous deposition reactions, and (3) the transport of gaseous species in the reactor domains. A 1-D CVD reactor model was developed based on a general packed-bed, axial-dispersion plug flow reactor model with a solid substrate balance to account for carbon deposition. The model includes 59 species and 243 reactions constituting the methane pyrolysis reaction network, carbon deposition, and interconversions of oxygenate species. The reactor model was compared to brassboard test data, where it was shown to be able to capture the pertinent physicochemical phenomena as evidenced by its agreement with short-duration run data (i.e., looking at different temperature and flow rate conditions), as well as trend agreement with the brassboard reactor’s long-duration test data. Recommendations are provided on further model development steps as well as its use cases.

Air Revitalization↗

Turbine Engine Hot Section Technology, 1984

Presentations were made concerning the hot section environment and behavior of combustion liners, turbine blades, and waves. The presentations were divided into six sessions: instrumentation, combustion, turbine heat transfer, structural analysis, fatigue and fracture, and surface properties. The principal objective of each session was to disseminate research results to date, along with future plans. Topics discussed included modeling of thermal and fluid flow phenomena, structural analysis, fatigue and fracture, surface protective coatings, constitutive behavior, stress-strain response, and life prediction methods.

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