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At least 37 records · Page 2

Upgrading Fermilab’s accelerator control system with ACORN

The Fermilab Accelerator Complex is the largest national user facility in the Office of High Energy Physics (DOE/HEP) program and the only national user facility operating at Fermilab. Fermilab serves as the host to the Long Baseline Neutrino Facility/Deep Underground Neutrino Experiment (LBNF/DUNE), the laboratory’s flagship project for neutrino science that is under construction. LBNF/DUNE will be powered by megawatt beams from an upgraded accelerator, the Proton Improvement Plan II (PIP-II) that will replace the laboratory’s aging linear accelerator with a new one based on superconducting radio-frequency cavities. The Accelerator Controls Operations Research Network (ACORN) Project will support LBNF/DUNE and PIP-II by modernizing the accelerator control system. The project is at the conceptual design phase and looking to achieve Critical Decision 1 (CD-1) later this year. The scope and structure of the project will be presented, along with an overview of how that has changed in the past year. Current design and technology choices will be shared. Specific challenges facing the project will be addressed, along with current thinking on solutions.

Roehrig, Christian [Fermilab]

Balance of Plant Modeling and Real-Time Hardware-in-the-Loop Integration with the Microreactor Automated Control System

The advent of novel microreactor technology has driven a focused effort to explore safety and efficiency improvements that can be achieved through the use of automated system control. Development of control strategies, especially for initial demonstration, requires an adequate surrogate environment to safely research failure modes and control integration with realistic hardware delay. However, efficiency gains from control strategies are improved when the scope of controller action is expanded to include system-level dynamics such as downstream heat extraction and mass flow. For this reason, a balance-of-plant (BOP) model of a representative microreactor system has been developed using the TRANsient Simulation Framework of Reconfigurable Models library in Modelica. This model captures a reactor and primary NaK coolant loop that represent corresponding system components of the Microreactor Applications Research Validation and EvaLuation (MARVEL) design as well as a secondary coolant loop and heat extraction representative of the Microreactor Agile Non-Nuclear Experimental Test Bed (MAGNET). This model configuration allows for hardware-in-the-loop (HIL) integration with microreactor automated control system (MACS) hardware in real time through a Python-based gRPC client. Real-time simulation of model performance with emulated hardware and communication delay suggests that under independent proportional-integral-derivative control of BOP model drum dynamics and downstream heat extraction, stable power load following is achievable. A slight delay in load following, filtering of high-frequency dynamics, and localized temperature fluctation suggest room for improvement through the development of higher-level control strategies. The simulated coupling of the MAGNET facility lays the groundwork for future digital twin analysis with a coupled MACS-MAGNET HIL demonstration.

McConnell, Jono [ORNL] (ORCID:0000000238984741)

Apollo experience report: Guidance and control systems. Lunar module stabilization and control system

A brief functional description of the Apollo lunar module stabilization and control subsystem is presented. Subsystem requirements definition, design, development, test results, and flight experiences are discussed. Detailed discussions are presented of problems encountered and the resulting corrective actions taken during the course of assembly-level testing, integrated vehicle checkout and test, and mission operations. Although the main experiences described are problem oriented, the subsystem has performed satisfactorily in flight.

Shelton, D. H.

Nonlinear systems approach to control system design

Consider some of the control system design methods for plants with nonlinear dynamics. If the nonlinearity is weak relative to the size of the operating region, then the linear methods apply directly. Fixed-gain design may be feasible even for significant nonlinearities. It may be possible to find a single gain which provides adequate control of the linear models at several perturbation points. If the nonlinearity is restricted to a sector, that fact may be used to obtain a fixed-gain controller. Otherwise, a gain may have to be associated with each perturbation point Pi. A gain schedule K(p(v)) is obtained by connecting the perturbation points by a function, say p(v), of the scheduling parameter v (i.e., speed). When the scheduling parameter must be multidimensional, this approach is difficult; the objective is to develop an easier procedure.

Meyer, G.

The SAS-D nutation control system

A control law is developed for the SAS-D nutation control system. Nutation is removed in a sub-optimal manner with respect to fuel consumed, but attitude errors are minimized. The research performed consist of an investigation of nutation theory and nutation due to energy dissipation, nutation detection analysis, nutation control analysis, and error analysis. The resulting nutation control system uses an accelerometer or rate gyro to sense the nutation angle theta which varies sinusoidally at the nutation frequency omega. The sensed nutation angle is compared with a threshold theta sub tau. If the sensed nutation is greater, a thrust pulse of duration equal to the period of one spin cycle is initiated. Since the threshold theta sub tau is set equal to the amount of nutation that can be removed by one thrust pulse of duration equal to one spin cycle, the spacecraft nutation is reduced to near zero. Error analysis indicates that the nutation sensed, the threshold, the amount of nutation that can be removed during one thrust pulse, and the time duration of one thrust pulse are all sensitive to the spacecraft spin frequency imparted by the Delta rocket. Thus, the nutation control system was designed to be adaptive to the possible variations in imparted spin frequency.

Taylor, J. M.

Evaluate data lake design for the accelerator control system

Increasing precision in automation for modern particle accelerators not only creates a requirement to gather data from all devices but also demands scalable and high-performance data infrastructure with the capability of handling vast incoming device data. A well architected data lake is suitable for such a system which integrates real-time data acquisition, transient data caching, and long-term storage. This paper evaluates data lake architecture for an Accelerator Control System (ACS), focusing on two critical components of a data lake, data cache and long-term storage.

Jaikar, Amol [Fermilab]

Design and evaluation of a sensor fail-operational control system for a digitally controlled turbofan engine

A self-learning, sensor fail-operational, control system for the TF30-P-3 afterburning turbofan engine was designed and evaluated. The sensor fail-operational control system includes a digital computer program designed to operate in conjunction with the standard TF30-P-3 bill-of-materials control. Four engine measurements and two compressor face measurements are tested. If any engine measurements are found to have failed, they are replaced by values synthesized from computer-stored information. The control system was evaluated by using a realtime, nonlinear, hybrid computer engine simulation at sea level static condition, at a typical cruise condition, and at several extreme flight conditions. Results indicate that the addition of such a system can improve the reliability of an engine digital control system.

Hrach, F. J.

Some effects of bias errors in redundant flight control systems.

The controllability and steady-state response of parallel-redundant flight control systems are examined. It is found that state components which appear in the parallel signal paths, e.g., individual actuator commands, are not controllable, although the sum of the command signals is well-behaved. If the response modes associated with these components are not stable, bias errors can cause the components to diverge, leading to the possibility of 'nuisance trips' in failure detection/isolation logic and eventual control system lockup (at saturation). Combining the inputs to the control computers assures that sensor bias will not cause divergence, while cross-strapping control strings bounds divergent response to all bias error inputs. Results of numerical solutions confirm the problem and its solutions.

Stengel, R. F.

Some effects of bias errors in redundant flight control systems

The controllability and steady-state response of parallel-redundant flight control systems are examined. It is found that state components which appear in the parallel signal paths, or individual actuator commands, are not controllable, although the sum of the command signals is well-behaved. If the response modes associated with these components are not stable, bias errors can cause the components to diverge, leading to the possibility of nuisance trips in failure detection/isolation logic and eventual control system lockup (at saturation). Combining the inputs to the control computers assures that sensor bias will not cause divergence, while cross-strapping control strings bounds divergent response to all bias error inputs. Results of numerical solutions confirm the problem and its solutions.

Stengel, R. F.

Some effects of bias errors in redundant flight control systems.

The controllability and steady-state response of parallel-redundant flight control systems are examined. It is found that state components which appear in the parallel signal paths, e.g., individual actuator-commands, are not controllable, although the sum of the command signals is well behaved. If the response modes associated with these components are not stable, bias errors can cause the components to diverge, leading to the possibility of nuisance trips in failure detection/isolation logic and eventual control system lockup (at saturation). Combining the inputs to the control computers assures that sensor bias will not cause divergence, while cross-strapping control strings bounds divergent response to all bias error inputs.

Stengel, R. F.

Study of Thermal Control Systems for orbiting power systems

Thermal control system designs were evaluated for the 25 kW power system. Factors considered include long operating life, high reliability, and meteoroid hazards to the space radiator. Based on a cost advantage, the bumpered pumped fluid radiator is recommended for the initial 25 kW power system and intermediate versions up to 50 kW. For advanced power systems with heat rejection rates above 50 kW the lower weight of the advanced heat pipe radiator offsets the higher cost and this design is recommended. The power system payloads heat rejection allocations studies show that a centralized heat rejection system is the most weight and cost effective approach. The thermal interface between the power system and the payloads was addressed and a concept for a contact heat exchanger that eliminates fluid transfer between the power system and the payloads was developed. Finally, a preliminary design of the thermal control system, with emphasis on the radiator and radiator deployment mechanism, is presented.

Howell, H. R.

A case for nonlinear model simplification in the design of flight control systems

An algorithm is presented for obtaining a reduced order or simplified nonlinear model of a nonlinear plant. The method provides a systematic approach for quickly finding the optimal simplified model of the system. Controllers are then designed around this nonlinear model and are used to control the original plant. An example design, for the F-8 aircraft, illustrates that the simplified model does indeed enable the design of a linear controller whose performance is indistinguishable from higher order optimal controllers for the original nonlinear plant. The net result is a simplified design procedure for effectively controlling complex nonlinear systems.

Desrochers, A. A.

Reaction-control systems.

Reaction control systems for achieving and maintaining attitude, emphasizing reaction jet type

CONTROL SYSTEM