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At least 37 records · Page 2

Magnetostrictive direct drive motor

Highly magnetostrictive materials such as Tb.3Dy.7Fe2, commercially known as TERFENOL-D, have been used to date in a variety of devices such as high power actuators and linear motors. The larger magnetostriction available in twinned single crystal TERFENOL-D, approx. 2000 ppm at moderate magnetic field strengths, makes possible a new generation of magnetomechanical devices. NASA researchers are studying the potential of this material as the basis for a direct microstepping rotary motor with torque densities on the order of industrial hydraulics and five times greater than that of the most efficient, high power electric motors. Such a motor would be a micro-radian stepper, capable of precision movements and self-braking in the power-off state. Innovative mechanical engineering techniques are juxtaposed on proper magnetic circuit design to reduce losses in structural flexures, inertias, thermal expansions, eddy currents, and magneto-mechanical coupling, thus optimizing motor performance and efficiency. Mathematical models are presented, including magnetic, structural, and both linear and nonlinear dynamic calculations and simulations. In addition, test results on prototypes are presented.

Naik, Dipak

Stationary Testing of a Pulse Tube Cryocooler Designed to Rotate at 6800 RPM with the Superconducting Rotor of an Electric Machine

Electrified aircraft are being developed to increase the efficiency and reduce the cost of operating subsonic transport aircraft. Achieving a substantial impact necessitates focusing on single- and twin-aisle aircraft which use propulsion systems with >20 MW ratings. For these aircraft, multi-MW superconducting electric machines are being developed due to their high specific power and high efficiency. Most of these electric machines employ superconductors on their rotor, thereby requiring cryogenic cooling of the rotating system. An attractive solution is to conductively cool the rotor using a cryocooler that rotates with the rotor. NASA has been developing a 50 K pulse tube cryocooler for its High Efficiency Megawatt Motor (HEMM) that can operate while rotating at 6,800 rpm. The design of this cryocooler and testing of its linear motor have been discussed in prior work. This presentation presents the first measurements of the complete HEMM cryocooler. The design and results of a stationary (non-rotating) test of the cryocooler are described.

electrified aircraft propulsion

Space station structures development

A study of three interrelated tasks focusing on deployable Space Station truss structures is discussed. Task 1, the development of an alternate deployment system for linear truss, resulted in the preliminary design of an in-space reloadable linear motor deployer. Task 2, advanced composites deployable truss development, resulted in the testing and evaluation of composite materials for struts used in a deployable linear truss. Task 3, assembly of structures in space/erectable structures, resulted in the preliminary design of Space Station pressurized module support structures. An independent, redundant support system was developed for the common United States modules.

Teller, V. B.

Numerical analysis method for linear induction machines.

A numerical analysis method has been developed for linear induction machines such as liquid metal MHD pumps and generators and linear motors. Arbitrary phase currents or voltages can be specified and the moving conductor can have arbitrary velocity and conductivity variations from point to point. The moving conductor is divided into a mesh and coefficients are calculated for the voltage induced at each mesh point by unit current at every other mesh point. Combining the coefficients with the mesh resistances yields a set of simultaneous equations which are solved for the unknown currents.

Elliott, D. G.

Comparison of approximate and numerical analyses of nonlinear combustion instability

At the present time, there are three general analytical techniques available to study problems of unsteady motions in rocket motors: linear stability analysis; approximate nonlinear analysis, founded on examining the behavior of coupled normal modes; and numerical calculations based on the conservation equations for one-dimensional flows. The last two yield the linear results as a limit. It is the main purpose of this paper to check the accuracy of the approximate analysis against the numerical analysis for some special cases. The results provide some justification for using the approximate analysis to study three-dimensional problems.

Culick, F. E. C.

Progress on the development of a 3- to 5-year lifetime Stirling cycle refrigerator for space

A new approach to the development of a 3- to 5-year lifetime Stirling cycle refrigerator for space is described. The reciprocating components would be driven directly by linear motors. There would be no contact between the moving components and the machine housing or motor during operation. The noncontact operation can be achieved either by magnetic or gas bearings and clearance seals. Consequently, two major contractual efforts are underway, one to develop the magnetic-bearing cooler and the other to develop the gas-bearing machine. The coolers are required to have a 5-W capability at 65 K and to be dynamically balanced. The results of the major contractor phase 1 design definition studies and component testing are discussed. Both the gas-bearing and magnetic-bearing coolers show promise for achieving the 3- to 5-year lifetime goal.

Sherman, A.

Magnetically suspended Stirling cryogenic space refrigerator Status report

At the 1979 Cryogenic Engineering Conference, attention was given to conceptual designs of spaceborne cryogenic refrigeration systems which can provide long-term, unattended operation. Since that time, efforts have continued to translate one of those concepts into an engineering model. The present investigation is concerned with a refrigerator which was designed to generate 5 W of cooling power at a temperature of 65 K. The compression heat of the refrigerator is dissipated at a temperature of 300 K, and the output of the system is to be maintained reliably for a period of five years or longer. The refrigerator design is based on the Stirling cycle, which has an ideal efficiency equal to that of the Carnot cycle. Attention is given to some background information concerning a cryogenic refrigerator, the design of the refrigerator components, and the development status. The magnetic bearings and the linear motors have been tested at the component level.

Daniels, A.

A magnetically suspended linearly driven cryogenic refrigerator

This paper described a novel Stirling cycle cryogenic refrigerator which was designed, fabricated and successfully tested at Philips Laboratories. The prominent features of the machine are an electro-magnetic bearing system, a pair of moving magnet linear motors, and clearance seals with a 25 mu m radial gap. The all-metal and ceramic construction eliminates long-term organic contamination of the helium working fluid. The axial positions of the piston and displacer are electronically controlled, permitting independent adjustment of the amplitude of each and their relative phase relationship during operation. A simple passive counterbalance reduces axial vibrations. The design of the refrigerator system components is discussed and a comparison is made between performance estimates and measured results.

Stolfi, F.

Parametric testing of a linearly driven Stirling cryogenic refrigerator

The parametric testing of a novel Stirling cycle cryogenic refrigerator which incorporates electromagnetic bearings, clearance seals and electronically controlled linear motion was studied. The last feature, which involves the use of two linear motors, position transducers and a highly accurate electronic feedback network, produces the system capability which forms the basis for the tests. The test results provide designers with an understanding of the basic operation of the Stirling cycle and give potential users some indication of the capabilities of this refrigerator under off design conditions.

Stolfi, F. R.

Design of a flight qualified long-life cryocooler

A second generation Stirling cycle cryogenic refrigerator with a linear drive, magnetic bearings, and clearance seals; designed to produce 5 watts of cooling at 65 Kelvin and to meet Space Shuttle mission requirements is described. The first generation refrigerator met all performance specifications, and operated with no failure for over 12,030 hours. Meeting launch requirements necessitated improvements in the electromagnetic bearings, the radial position sensors, and in the structural design of the moving elements. Organic contamination was eliminated by the use of all metal and ceramic construction. Reductions in system input power are attained by an integral magnetic spring/motor for the displacer and by more efficient linear motors and drive electronics.

Knox, L.

The design of a small linear-resonant, split Stirling cryogenic refrigerator compressor

The development of a small linear-resonant compressor for use in a 1/4-watt, 78K, split Stirling cryogenic refrigerator is discussed. The compressor contains the following special features: (1) a permanent-magnet linear motor; (2) resonant dynamics; (3) dynamic balancing; and (4) a close-clearance seal between the compressor piston and cylinder. This paper describes the design of the compressor, and presents component test data and system test data for the compressor driving a 1/4-watt expander.

Ackermann, R. A.

X-ray telescope module for the LAMAR Space Shuttle experiment

The first of eight X-ray telescopes is under construction for the LAMAR experiment. Each consists of two orthogonal sets of nested confocal one-dimensional parabolic plates of gold-coated float glass, selected for flatness from commercial stock. Each is initially bent to a cylinder by bonding a thin, highly curved titanium sheet to its inactive surface. The final parabolic figure is produced by an automated system which includes seven diode arrays that detect a visible-light line image. Eight precise motorized linear translators operating under the control of a computer, tune the plate to the optimum figure. The plate is then fixed in position by epoxy bonds. The precision of the system is several arcsec, but the intrinsic flatness of the glass is expected to limit the half-power diameter (HPD) of the telescope to about 25 arcsec.

Gorenstein, P.

High output paraffin actuators: Utilization in aerospace mechanisms

High Output Paraffin (HOP) thermal actuators were developed to provide an alternative to conventional aerospace actuators: HOP actuators directly convert temperature changes to useful mechanical work. When fabricated with internal resistance heating elements, they provide an electric linear motor. For applications in which slower response times are acceptable or preferred, HOP actuators have distinct advantages over conventional approaches.

Tibbitts, Scott

Development of a resettable, flexible aperture cover

A flexible aperture cover and latch were developed for the Thermal Ion Detection Experiment (TIDE). The latch utilized a high-output paraffin (HOP) linear motor to supply the force to operate the latch. The initial approach for the cover was to use a heat-treated, coiled strip of 0.05 mm (.002-inch)-thick beryllium-copper as the cover. Development test results showed that one end of the cover developed a trajectory during release that threatened to impact against adjacent instruments. An alternative design utilizing constant force springs and a flexible, metallized Kapton cover was then tested. Results from development tests, microgravity tests, and lessons learned during the development of the aperture cover are discussed.

Christiansen, Scott

The cable catapult - Putting it there and keeping it there

The cable catapult is the previously proposed method of using long space tethers for high speed interplanetary transport. A long conductive multistrand cable would be connected to a power supply and pointed in the desired direction. A linear motor would pull itself along the powered cable strands and launch a payload capsule toward a distant planet, where it would be caught and decelerated by another cable catapult positioned there. In this paper it is shown how cable catapults can be used to transport themselves to a distant planet and keep themselves in position near the planet despite the tendency of the payload capsule momentum transfer to push them apart.

Forward, Robert L.

A velocity command stepper motor for CSI application

The application of linear force actuators for vibration suppression of flexible structures has received much attention in recent years. A linear force actuator consists of a movable mass that is restrained such that its motion is linear. By application of a force to the mass, an equal and opposite reaction force can be applied to a structure. The use of an industrial linear stepper motor as a reaction mass actuator is described. With the linear stepper motor mounted on a simple test beam and the NASA Mini-Mast, output feedback of acceleration or displacement are used to augment the structural damping of the test articles. Significant increases in damping were obtained for both the test beam and the Mini-Mast.

Sulla, Jeffrey L.

Compact actuator converts rotary to linear motion

Compact motor mounted on a stationary base converts rotary to linear motion. The motor rotates a gear train assembly so that the end of an arm attached to the assembly moves in a linear path.

Ford, A. G.

Analysis and application of a velocity command motor as a reaction mass actuator

A commercially available linear stepper motor is applied as a reaction mass (RM) actuator. With the actuator operating in the (RM) relative-velocity command mode, open-loop and closed-loop testing is performed to determine operational limits. With the actuator mounted on a simple beam structure, root strain, RM acceleration, or beam acceleration is used in the feedback loop to augment the structural damping. The RM relative position is also used as feedback to ensure that the RM remains centered.

Sulla, Jeffrey L.