Active Suppression Of Vibrations In Rotating Machinery
NASA Technical Memorandum discusses problems arising in application of advanced methods of active control to suppress vibrations in large turbines and other rotating machinery.
Ulbrich, Heinz↗
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Active Vibration Dampers For Rotating Machinery
Active dampers developed to suppress vibrations in rotating machinery. Essentially feedback control systems and reciprocating piezoelectric actuators. Similar active damper containing different actuators described in LEW-14488. Concept also applicable to suppression of vibrations in stationary structures subject to winds and earthquakes. Active damper offers adjustable suppression of vibrations. Small and lightweight and responds faster to transients.
Kascack, Albert F.↗
Global Design Optimization for Fluid Machinery Applications
Recent experiences in utilizing the global optimization methodology, based on polynomial and neural network techniques for fluid machinery design are summarized. Global optimization methods can utilize the information collected from various sources and by different tools. These methods offer multi-criterion optimization, handle the existence of multiple design points and trade-offs via insight into the entire design space can easily perform tasks in parallel, and are often effective in filtering the noise intrinsic to numerical and experimental data. Another advantage is that these methods do not need to calculate the sensitivity of each design variable locally. However, a successful application of the global optimization method needs to address issues related to data requirements with an increase in the number of design variables and methods for predicting the model performance. Examples of applications selected from rocket propulsion components including a supersonic turbine and an injector element and a turbulent flow diffuser are used to illustrate the usefulness of the global optimization method.
Shyy, Wei↗
Evaluating Manufacturing and Assembly Errors in Rotating Machinery to Enhance Component Performance
Manufacturing and assembly phases play a crucial role in providing products that meet the strict functional specifications associated with rotating machinery components. The errors resulting during the manufacturing and assembly of such components are correlated with the vibration and noise emanating from the final system during its operational lifetime. Vibration and noise are especially unacceptable elements in high-risk systems such as helicopters, resulting in premature component degradation and an unsafe flying environment. In such applications, individual components often are subject to 100% inspection prior to assembly, as well as during operation through rigorous maintenance, resulting in increased product development cycles and high production and operation costs. In this work, we focus on providing designers and manufacturing engineers with a technique to evaluate vibration modes and levels for each component or subsystem prior to putting them into operation. This paper presents a preliminary investigation of the correlation between vibrations and manufacturing and assembly errors using an experimental test rig, which simulates a simple bearing and shaft arrangement. A factorial design is used to study the effects of: 1) different manufacturing instances; 2) different assembly instances; and, 3) varying shaft speeds. The results indicate a correlation between manufacturing or assembly errors and vibrations measured from accelerometers. Challenges in developing a tool for DFM are identified, followed by a discussion of future work, including a real-world application to helicopter transmission vibrations.
Tumer, Irem Y.↗
Fault Detection of Rotating Machinery using the Spectral Distribution Function
The spectral distribution function is introduced to characterize the process leading to faults in rotating machinery. It is shown to be a more robust indicator than conventional power spectral density estimates, but requires only slightly more computational effort. The method is illustrated with examples from seeded gearbox transmission faults and an analytical model of a defective bearing. Procedures are suggested for implementation in realistic environments.
Davis, Sanford S.↗
Computational Aero-acoustics As a Tool For Turbo-machinery Noise Reduction
This talk will provide an overview of the field of computational aero-acoustics and its use in fan noise prediction. After a brief history of computational fluid dynamics, some of the recent developments in computational aero-acoustics will be explored. Computational issues concerning sound wave production, propagation, and reflection in practical turbo-machinery applications will be discussed including: (a) High order/High Resolution Numerical Techniques. (b) High Resolution Boundary Conditions. [c] MIMD Parallel Computing. [d] Form of Governing Equations Useful for Simulations. In addition, the basic design of our Broadband Analysis Stator Simulator (BASS) code and its application to a 2 D rotor wake-stator interaction will be shown. An example of the noise produced by the wakes from a rotor impinging upon a stator cascade will be shown.
Dyson, Rodger W.↗
Magnetostrictive Vibration Damper and Energy Harvester for Rotating Machinery
Vibrations generated by machine driveline components can cause excessive noise and structural damage. Magnetostrictive materials, including Galfenol (iron-gallium alloys) and Terfenol-D (terbium-iron-dysprosium alloys), are able to convert mechanical energy to magnetic energy. A magnetostrictive vibration ring is proposed, which generates electrical energy and dampens vibration, when installed in a machine driveline. A 2D axisymmetric finite element (FE) model incorporating magnetic, mechanical, and electrical dynamics is constructed in COMSOL Multiphysics. Based on the model, a parametric study considering magnetostrictive material geometry, pickup coil size, bias magnet strength, flux path design, and electrical load is conducted to maximize loss factor and average electrical output power. By connecting various resistive loads to the pickup coil, the maximum loss factors for Galfenol and Terfenol-D due to electrical energy loss are identified as 0.14 and 0.34, respectively. The maximum average electrical output power for Galfenol and Terfenol-D is 0.21 W and 0.58 W, respectively. The loss factors for Galfenol and Terfenol-D are increased to 0.59 and 1.83, respectively, by using an L-C resonant circuit.
Magnetostrictive↗
Some visual observations of cavitation in rotating machinery
Visual observations of cavitation within rotating blade row
VISUAL OBSERVATION↗
Prediction of faults in components of machinery in motion
Mechanical vibrations of individual moving parts are sensed with piezoelectric accelerometers and measured electronically from outside the working machine.
Tatge, R. B.↗
Dynamic balancing of high-speed rotary machinery
Rotary dynamics test facility investigates and corrects imbalances in rotary components at speeds up to 60,000 rpm. Use of a vacuum chamber eliminates the effect of windage and facilitates the chilling of test pieces.
Bodensieck, E. J.↗
Improved system for measuring speed of rotating machinery
Gear designed with spaces for 61 or 62 teeth but having 1- or 2-tooth gap provides reference point that can be detected electronically and retains convenient count of 60 per revolution obviating need for duplicate electronic equipment.
Smith, E. G.↗
Apparatus for monitoring the condition of mining machinery transmissions
A portable apparatus is reported for measuring vibro-acoustic signals of mining machine transmissions for analysis of vibration levels and for damage detection. An automatic recording device connected to the detection channels permits measurments of the overall level of vibroacceleration as well as of the level in octave bands.
Levites, I. A.↗
Machinery, equipment and tools: A compilation
A selection of new hand tools, modifications of existing tools, and techniques developed in the course of NASA research and development project is presented. The items are presented in two sections: Power Hand Tools and Accessories, and Manual Hand Tools and Accessories.
Source record↗
The response of rotating machinery to external random vibration
A high-speed turbogenerator employing gas-lubricated hydrodynamic journal and thrust bearings was subjected to external random vibrations for the purpose of assessing bearing performance in a dynamic environment. The pivoted-pad type journal bearings and the step-sector thrust bearing supported a turbine-driven rotor weighing approximately twenty-one pounds at a nominal operating speed of 36,000 rpm. The response amplitudes of both the rigid-supported and flexible-supported bearing pads, the gimballed thrust bearing, and the rotor relative to the machine casing were measured with capacitance type displacement probes. Random vibrations were applied by means of a large electrodynamic shaker at input levels ranging between 0.5 g (rms) and 1.5 g (rms). Vibrations were applied both along and perpendicular to the rotor axis. Response measurements were analyzed for amplitude distribution and power spectral density. Experimental results compare well with calculations of amplitude power spectral density made for the case where the vibrations were applied along the rotor axis. In this case, the rotor-bearing system was treated as a linear, three-mass model.
Tessarzik, J. M.↗
A method of measuring the three-dimensional mean flow and turbulence quantities inside a rotating turbo-machinery passage
A method of measuring the three-dimensional components of mean velocity and turbulence quantities within a rotating turbomachinery passage is developed through the use of hot wire anemometry techniques. Equations are derived which, when solved simultaneously and in conjunction with the data obtained from the hot wire anemometer measurements, will provide values for the radial, axial and tangential components of mean velocity, turbulence intensity and turbulence stress within the rotating turbomachinery passage. A three-bladed rocket pump inducer model, operating in air, was used in the experimentation. The method is very accurate and provides very useful information on the characteristics of the flow inside rotor passages hitherto unexplored.
Gorton, C. A.↗
Cavitating performance of pumping machinery
Four-volume publication contains extensive cavitation data and simplified technique for predicting cavitation performance of pumps.
Hord, J.↗
Flood hazard studies in Central Texas using orbital and suborbital remote sensing machinery
Central Texas is subject to infrequent, unusually intense rainstorms which cause extremely rapid runoff from drainage basins developed on the deeply dissected limestone and marl bedrock of the Edwards Plateau. One approach to flood hazard evaluation in this area is a parametric model relating flood hydrograph characteristics to quantitative geomorphic properties of the drainage basins. The preliminary model uses multiple regression techniques to predict potential peak flood discharge from basin magnitude, drainage density, and ruggedness number. After mapping small catchment networks from remote sensing imagery, input data for the model are generated by network digitization and analysis by a computer assisted routine of watershed analysis. The study evaluated the network resolution capabilities of the following data formats: (1) large-scale (1:24,000) topographic maps, employing Strahler's "method of v's," (2) standard low altitude black and white aerial photography (1:13,000 and 1:20,000 scales), (3) NASA - generated aerial infrared photography at scales ranging from 1:48,000 to 1:123,000, and (4) Skylab Earth Resources Experiment Package S-190A and S-190B sensors (1:750,000 and 1:500,000 respectively).
Baker, V. R.↗
Precision leveling of large machinery
Tool originally developed to level massive circular runners on antennas for communicating with space vehicles is modified to accurately align and level other large machines thus proves faster and more accurate than surveying technique.
Phillips, H. P.↗