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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2
All sourcesNASA NTRSDOE OSTI
DOE OSTI2022

A realistic guide misalignment model for the Second Target Station instruments at the Spallation Neutron Source

The Second Target Station (STS) at the Spallation Neutron Source, including a suite of initial instrument concepts, are being designed in Oak Ridge. The moderator size at STS is significantly smaller than that of the First Target Station, making the guide misalignment a more prominent concern. Here a realistic misalignment model based on Monte Carlo neutron ray tracing simulation was developed to evaluate the impacts of both the random misalignment and floor settlement on the performance of a toy model of 150 m straight guide system, and MENUS, an STS instrument concept with a typical guide design of two opposing Montel mirrors. The study shows that longer instruments, and instruments with complex curved mirrors/guides are sensitive to significant performance penalties due to misalignments.

46 INSTRUMENTATION RELATED TO NUCLEAR SCIENCE AND ↗
DOE OSTI2025

A Misalignment Tolerant Magnetic Coupler Design and Implementation for Wireless Charging of Unmanned Aerial Vehicles (UAVs)

Wireless power transfer technology is getting more attention these days as a part of expanded battery charging infrastructure and network at a wide range of power levels. Charging Unmanned aerial vehicles (UAVs) is one wireless charging application, and charging their batteries can be challenging because they have short flight times and are frequently charged. For wireless charging of UAVs, the misalignment performance of the magnetic coupler pads is critical because landing on a charging pad at a perfectly aligned position is difficult and can be time-consuming. Different coil shapes and system structures have been proposed in the literature to overcome this challenge. A new design with a high misalignment tolerance is needed; therefore, to fill this gap, a wireless power transfer system has been designed for a 250 W UAV battery charging system with a new magnetic coupler design. A 3D model of the proposed design was created, and finite element simulations were performed. To prove the proposed design, the magnetic coupler prototypes were developed, and experimental results are presented herein. The misalignment tolerance of the proposed system was observed for various rotational positions of the secondary coil, from 0° to 360°. The results demonstrate that DC–DC efficiency varies between 80% and 85% within full 360° rotation of the receiver coil. This result enables the proposed system to address the misalignment problem for wireless charging of UAVs.

UAVs↗
DOE OSTI2021

A Field Enhancement Integration Design Featuring Misalignment Tolerance for Wireless EV Charging Using LCL Topology

This article proposes a magnetic integration design for EV wireless power transfer (WPT) systems, where the compensation and transmitting coils overlap one on top of the other to share the ferrite layer without any decoupling consideration. The magnetic field generated by both the compensation and transmitting coils are exploited to transfer power. To this end, a compensation method is proposed to enable magnetic field enhancement without any reactive power flow between the compensation and the transmitting coils, and to achieve input zero phase angle and constant current output. In addition, an efficient finite element analysis-based coil optimization algorithm is proposed to improve the coil misalignment tolerance on the horizontal plane, in which a reversely connected inner coil is used to stabilize the system output under misalignment conditions. Analytical and simulation results confirm transmission flux density enhancement and reduced leakage field characteristics of the proposed coil design. Finally, a scaled-down WPT prototype is built and tested to verify the performance and effectiveness of the design. The proposed design achieves 91.17% efficiency and misalignment tolerance up to 200 mm in any XY-direction while maintaining the power transfer and its efficiency. The results of this work provide insights into magnetic integration design of high-order compensation topologies featuring higher compactness, less ferrite usage, magnetic field enhancement, and misalignment tolerance for WPT systems.

42 ENGINEERING↗
DOE OSTI2022

Extracting single fiber transverse and shear moduli from off-axis misalignment fiber tensile testing

Small diameter (<100 μm) fibers (e.g. carbon fibers, Kevlar, and fiberglass) and wires (e.g. ultrafine copper and aluminum wires) are frequently used in many different engineering applications, such as for light weighting structures, electromagnetic shielding for aircraft/infrastructure/EVs, vibration damping, biological sensors, aerospace electrical devices, and electric windings just to name a few. Due to the manufacturing process, the fibers and wires are pulled and stretched to produce a preferential alignment. Therefore, thin fibers and wires typically display different properties along the length of the fiber as opposed to their cross section and many fibers/wires are considered transversely isotropic. The axial properties of fibers/wires can be ascertained via tensile testing of single-filaments or fiber tows, but the radial properties require much more effort to measure. Knowing these properties is important for the accurate prediction of micromechanical models and manipulation of fibers during micromanufacturing. In this paper, a new technique was developed to determine the transverse/shear moduli and strength of a material by conducting tensile tests of the material at increasing misalignment angles from the tensile axis. Due to the transversely isotropic nature of the material, the transverse/shear moduli and strength influence the experimental results recorded by the test machine to different degrees based on the amount of misalignment in the test setup. An equation was derived to determine the influence of each of the material properties based on the misalignment angle by manipulating the stiffness matrix for transversely isotropic materials using the transformation matrices. Then, curve fitted coefficients were used to identify the material properties. Here, the strengths were similarly determined by curve fitting an off-axis Tsai-Hill failure criteria to determine the influence of transverse, shear, and tensile strengths based on the complex loading condition provided by the off-axis tensile test. Zoltek Panex 35 carbon fibers were used to demonstrate this new technique and the determined properties were then compared to those obtained from nanoindentation and from literature. Fracture surfaces provide insight into the different failure mechanisms at various misalignment angles.

36 MATERIALS SCIENCE↗
DOE OSTI2021

Laboratory disruption of scaled astrophysical outflows by a misaligned magnetic field

The shaping of astrophysical outflows into bright, dense, and collimated jets due to magnetic pressure is here investigated using laboratory experiments. Here we look at the impact on jet collimation of a misalignment between the outflow, as it stems from the source, and the magnetic field. For small misalignments, a magnetic nozzle forms and redirects the outflow in a collimated jet. For growing misalignments, this nozzle becomes increasingly asymmetric, disrupting jet formation. Our results thus suggest outflow/magnetic field misalignment to be a plausible key process regulating jet collimation in a variety of objects from our Sun’s outflows to extragalatic jets. Furthermore, they provide a possible interpretation for the observed structuring of astrophysical jets. Jet modulation could be interpreted as the signature of changes over time in the outflow/ambient field angle, and the change in the direction of the jet could be the signature of changes in the direction of the ambient field.

70 PLASMA PHYSICS AND FUSION TECHNOLOGY↗
DOE OSTI2020

Origin of spin–orbit misalignments: the microblazar V4641 Sgr

ABSTRACT Of the known microquasars, V4641 Sgr boasts the most severe lower limit (>52°) on the misalignment angle between the relativistic jet axis and the binary orbital angular momentum. Assuming the jet and black hole spin axes coincide, we attempt to explain the origin of this extreme spin–orbit misalignment with a natal kick model, whereby an aligned binary system becomes misaligned by a supernova kick imparted to the newborn black hole. The model inputs are the kick velocity distribution, which we measure customized to V4641 Sgr, and the immediate pre/post-supernova binary system parameters. Using a grid of binary stellar evolution models, we determine post-supernova configurations that evolve to become consistent with V4641 Sgr today and obtain the corresponding pre-supernova configurations by using standard prescriptions for common envelope evolution. Using each of these potential progenitor system parameter sets as inputs, we find that a natal kick struggles to explain the origin of the V4641 Sgr spin–orbit misalignment. Consequently, we conclude that evolutionary pathways involving a standard common envelope phase followed by a supernova kick are highly unlikely for V4641 Sgr. An alternative interpretation is that the jet axis does not reliably trace the black hole spin axis. Our results raise concerns about compact object merger statistics gleaned from binary population synthesis models, which rely on unverified prescriptions for common envelope evolution and natal kicks. We also challenge the spin–orbit alignment assumption routinely invoked to measure black hole spin magnitudes.

79 ASTRONOMY AND ASTROPHYSICS↗
DOE OSTI2022

Antiproton background of the Mu2e experiment and the vertical misalignment of the Mu2e beamline

Mu2e experiment will search for the neutrinoless µ − → e − conversion in the field of an aluminum nucleus. The total expected background in Mu2e Run I is 0.11 ± 0.03 events, and the antiproton background, 0.01 ± 0.003(stat) ± 0.010(syst), is about 10% of the total. The report discusses the antiproton background of the Mu2e experiment. As it will be explained, the antiproton background is sensitive to the vertical misalignment of the Mu2e beamline. Therefore, it is important to measure the misalignment in situ. The report introduces a data-driven technique of measuring the beamline misalignment. The material is organized as follows. Section 2 describes the Mu2e experiment. Section 3 presents the antiproton background. Section 4 explains the alignment in the apparatus. Section 5 presents the vertical misalignment and a method to measure it from the data. Section 6 presents the initial simulations made and the discussion of the results.

72 PHYSICS OF ELEMENTARY PARTICLES AND FIELDS↗
NASA NTRS1976

Face-seal lubrication. 2: Theory of response to angular misalignement

A theoretical analysis was made of a hypothetical seal operating mode. The hypothetical seal model provides for three degrees of primary ring motion and includes the force and moments induced by primary ring response to seat angular misalignment. This ring response causes a relative angular misalignment between the faces of the primary seal. Hydrodynamic pressure generation is produced by this misalignment. The analysis is based on the Reynolds equation in short bearing form and on a balance of forces and moments that arise from hydrodynamic and secondary seal friction effects. A closed form solution was obtained that can be solved for film thickness and relative angular misalignment.

Ludwig, L. P.↗
NASA NTRS1977

Hydrodynamic effects in a misaligned radial face seal

Hydrodynamic effects in a flat seal having an angular misalignment are analyzed, taking into account the radial variation in seal clearance. An analytical solution for axial force, restoring moment, and transverse moment is presented that covers the whole range from zero to full angular misalignment. Both low pressure seals with cavitating flow and high pressure seals with full fluid film are considered. Strong coupling is demonstrated between angular misalignment and transverse moment which leads the misalignment vector by 90 degrees. This transverse moment, which is entirely due to hydrodynamic effects, is a significant factor in the seal operating mechanism.

Etsion, I.↗
NASA NTRS1978

Hydrodynamic effects in a misaligned radial face seal

Hydrodynamic effects in a flat seal having an angular misalignment are analyzed, taking into account the radial variation in seal clearance. An analytical solution for axial force, restoring moment, and transverse moment is presented that covers the whole range from zero to full angular misalignment. Both low pressure seals with cavitating flow and high pressure seals with full fluid film are considered. Strong coupling is demonstrated between angular misalignment and transverse moment which leads the misalignment vector by 90 degrees. This transverse moment, which is entirely due to hydrodynamic effects, may be a significant factor in seal operating mechanism.

Etsion, I.↗
NASA NTRS1997

Effect of Flow Misalignment and Multi-Hole Interaction on Boundary-Layer Bleed Hole Flow Coefficient Behavior

The effect of flow misalignment on the flow coefficient behavior of a 20 deg. boundary-layer bleed hole and the effect of the interaction between two 90 deg. bleed holes separated by two hole diameters on flow coefficient behavior has been studied experimentally. Both tests were run at freestream Mach numbers of 0.61, 1.62 and 2.49. The flow misalignment study was conducted over a range of 0 to 30 deg. The results show that neither flow misalignment nor hole interaction has much effect on the flow coefficient for the subsonic case. For the supersonic cases, flow misalignment causes significant degradation in the performance of the slant hole. For the supersonic normal hole interaction cases, depending on the hole orientation, either an increase or decrease in overall flow coefficient was observed. The largest change in flow coefficient, 6% increase at near choke conditions, occurred when the holes were oriented in line with the flow direction.

Davis, David O.↗
NASA NTRS2002

A Coupled Nonlinear Spacecraft Attitude Controller and Observer with an Unknown Gyro Misalignment and Gyro Bias

A nonlinear control scheme for attitude control of a spacecraft is combined with a nonlinear gyro misalignment and bias observer for the case of constant gyro misalignment and bias. A persistency of excitation analysis shows the observer gyro bias estimates converge to the true bias values exponentially fast. The convergence of the misalignment estimates is also presented. Then; the resulting coupled, closed loop dynamics are proven by a Lyapunov analysis to be globally stable, with asymptotically perfect tracking. The analysis is extended to consider the effects of noise in addition to the gyro misalignment and bias. A simulation of the proposed observer-controller design is given for a rigid spacecraft tracking a specified, time-varying attitude sequence to illustrate the theoretical claims.

Thienel, Julie↗
NASA NTRS2006

High Misalignment Carbon Seals for the Fan Drive Gear System Technologies

Aircraft engines of the future will require capability bearing compartment seals than found in current engines. Geared systems driving the fan will be subjected to inertia and gyroscopic forces resulting in extremely high angular and radial misalignments. Because of the high misalignment levels, compartment seals capable of accommodating angularities and eccentricities are required. Pratt & Whitney and Stein Seal Company selected the segmented circumferential carbon seal as the best candidate to operate at highly misaligned conditions. Initial seal tests established the misalignment limits of the current technology circumferential seal. From these results a more compliant seal configuration was conceived, designed, fabricated, and tested. Further improvements to the design are underway and plans are to conduct a durability test of the next phase configuration. A technical approach is presented, including design modification to a "baseline"seal, carbon grade selection, test rig configuration, test plan and results of analysis of seal testing.

Shaughnessy, Dennis↗
NASA NTRS2008

Misalignment in Gas Foil Journal Bearings: An Experimental Study

As gas foil journal bearings become more prevalent in production machines, such as small gas turbine propulsion systems and microturbines, system-level performance issues must be identified and quantified in order to provide for successful design practices. Several examples of system-level design parameters that are not fully understood in foil bearing systems are thermal management schemes, alignment requirements, balance requirements, thrust load balancing, and others. In order to address some of these deficiencies and begin to develop guidelines, this paper presents a preliminary experimental investigation of the misalignment tolerance of gas foil journal bearing systems. Using a notional gas foil bearing supported rotor and a laser-based shaft alignment system, increasing levels of misalignment are imparted to the bearing supports while monitoring temperature at the bearing edges. The amount of misalignment that induces bearing failure is identified and compared to other conventional bearing types such as cylindrical roller bearings and angular contact ball bearings. Additionally, the dynamic response of the rotor indicates that the gas foil bearing force coefficients may be affected by misalignment.

Howard, Samuel A.↗
DOE OSTI2021

Analyzing the effect of misalignment on single-filament carbon fiber tensile testing via stereoscopic computer vision imaging

An understanding of the constitutive properties of carbon fibers (CF) is critical to the accuracy of high-resolution composite simulations and to the development of CF derived from low-cost alternative precursor materials. Single-fiber tensile testing is a capable tool to measure CF properties and is well suited to research efforts where only a small number of fibers may be available. However, single-fiber tensile tests are challenging to conduct due to the difficulty in handling small diameter fibers (5-15 μm), the brittleness of single fibers, and the required nanoscale/microscale resolution of testing equipment. The accuracy of the measured properties depends on several factors, but a critical factor is fiber misalignment, especially at short gauge lengths. Current standards do not address the effect of tensile specimen misalignment on measured properties. Furthermore, this work presents a robust method of fiber alignment using stereoscopic computer vision that enables users to align fibers vertically for tensile testing to improve the accuracy of resulting mechanical properties. Additionally, an analytical relationship between fiber misalignment angle and measured properties is developed and validated against the experimental results. As a result, new best practices for single-fiber tensile testing of CF are recommended.

47 OTHER INSTRUMENTATION↗
DOE OSTI2022

Direct Numerical Simulations of Turbulent Flow over Misaligned Traveling Waves

Direct numerical simulations of turbulent flow over prescribed traveling waves in a half-channel flow setup subject to a combined streamwise and spanwise pressure gradient are performed at a friction Reynolds number of 180. The simulations undertaken in this study consider both flow-aligned (including opposing and following) and misaligned waves as we attempt to quantify the effect of wave misalignment on turbulence statistics, the pressure drag force, and the wave attenuation rate. For the simulations, we consider three characteristic wave age values corresponding to slow-, intermediate-, and fast-moving waves. Wave misalignment is taken into account by applying a spanwise pressure gradient vertical to the traveling waves, which results in a three-dimensional turbulent flow field above the moving waves. Key flow quantities such as the mean velocity, velocity variances, and momentum fluxes are found to vary with the wave parameters, confirming the findings of previous studies.

direct numerical simulation↗
DOE OSTI2023

Aerodynamic characterization of two tandem wind turbines under yaw misalignment control using actuator line model

Yaw control has proven to be promising in alleviating the wake effects that plague the efficiency of wind farms. In this work, the actuator line modeling (ALM) method is adopted to simulate the flows over two tandem turbines distanced by 3–7 rotor diameters, with the yaw angle of the upstream rotor varying from γ 1 = 0° to 50°. The aim is to provide a comprehensive aerodynamic characterization of this simple wind farm under yaw misalignment control. With increasing yaw angle, the power generated by the downstream rotor increases, compensating the power loss in the upstream rotor, and resulting in significantly higher total power of the two turbines than that without yaw control. The maximum power output is achieved as the upstream wake of the yawed rotor is redirected away from the downstream rotor plane. Behind the downstream rotor, the secondary steering phenomenon is observed, where the wake is also redirected from the centerline. The use of the actuator line model also reveal unsteady aerodynamic characteristics that cannot be captured by lower-fidelity models. For the upstream rotor, the yaw misalignment results in time-varying change in the local angle of attack on the blade, giving rise to unsteady loading. The downstream rotor is partially submerged in the deflected wake incurred by the yawed upstream rotor. As the blade revolves into and out of the wake deficit, the blade experiences cyclic loading, leading to even stronger fluctuations in the aerodynamic loads than the upstream rotor. These analysis provides a comprehensive understanding of the yaw control effects on the two tandem rotors from the perspectives of aerodynamic performance, wake profiles, and unsteady characteristics. In conclusion, the insights gained from the present study can aid the design of collective yaw control strategies of wind farms, and lay the foundation for assessing the fatigue damage associated with yaw misalignment.

17 WIND ENERGY↗
DOE OSTI2020

Axion kinetic misalignment and parametric resonance from inflation

Axion cold dark matter from standard misalignment typically requires a decay constant $f_a~\gtrsim~10^{11}$ GeV. Here, kinetic misalignment and parametric resonance easily allow lower values of $f_a$ when the radial Peccei-Quinn (PQ) symmetry breaking field takes large initial values. Here, we consider the effects of inflation on kinetic misalignment and parametric resonance. We assume that the initial PQ field value is determined by quantum fluctuations, and is set by the Hubble parameter during inflation, $H_I$, and the PQ field mass. PQ field oscillations begin before or after the completion of reheating after inflation at a temperature $T_R$. We determine the range of $f_a$ and the inflationary parameters $(H_I, T_R)$ consistent with axion dark matter for a quartic potential for the PQ field. We find that $4\times 10^8$ GeV $< f_a < 10^{11}$ GeV can consistently produce axion dark matter. A significant portion of the allowed parameter space predicts rare kaon decays, $K_L \rightarrow (\pi^0 + \rm{missing \; energy})$, and/or suppression of structure formation on small scales.

79 ASTRONOMY AND ASTROPHYSICS↗