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Improved organic potting and conformal coating materials protect fragile electronic components and circuitry from mechanical shock and vibration, moisture, and corrosion. These materials meet specifications covering resistance to cycling, radiation, flammability, and sterilizing agents for certain space applications.
Chemical sterilization of microorganisms in potting compounds
Packaging electronic circuitry inside ferrite pot cores
Developments in technology of encapsulating, potting, or embedding electronic modules
Development of inorganic nonflammable potting, encapsulating, and coating compounds for spacecraft
Clear potting polymers, investigating temperature and ionizing particle irradiation effects on properties
The requirements for nonflammable potting compounds for use in spacecraft electric and electronic equipment are discussed. The development of a suitable nonflammable compound is described. Flammability testing and acceptance criteria for Apollo spacecraft are presented. The dielectric properties of various ceramic materials used as conformal coatings are examined.
The feasibility of using formaldehyde-liberating synthetic resins or polymers for the sterilization of potting compounds, mated and occluded areas, and spacecraft surfaces was demonstrated. The detailed study of interrelated parameters of formaldehyde gas sterilization revealed that efficient cycle conditions can be developed for the sterilization of spacecraft components. It was determined that certain parameters were more important than others in the development of cycles for specific applications. The use of formaldehyde gas for the sterilization of spacecraft components provides NASA with a highly efficient method which is inexpensive, reproducible, easily quantitated, materials compatible, operationally simple, generally non-hazardous and not thermally destructive.
The necessity of having nonflammable versions of potting and encapsulating compounds and conformal coatings for space vehicles is discussed. The formulation, EPOCAST 87517 A/B, was found to have the best balance of thermal, electrical, mechanical, physical, and chemical properties of those evaluated. The requirements which this formulation did not meet are listed, and other formulations which were evaluated are summarized. Recommendations for improving EPOCAST 87517 A/B are included.
Potting compounds include series of modified silicone RTV polymers and series of coreacted epoxy urethanes. Special properties are obtained by including Br, P, and N in polymeric structure.
Panel ends supported to prevent edge failure during testing. J-Channels attached to panel ends form mechanical lock with potting compound during elevated temperature tests. Not needed during room-temperature tests.
Two series of saturated hydrocarbon-based urethanes were prepared with isophorone diisocyanate and one series with methyl bis (4-cyclohexyl isocyanate). The urethanes with molecular weights as great as 2500 had viscosities low enough and a working life long enough to be used in potting, molding, and coating applications. Specimens were prepared and mechanical properties such as hardness, tensile strength elongation, and tear strength were determined. Thermomechanical properties (glass transition and expansion coefficient) and thermogravimetric properties were determined.
Tests help identify noncracking combinations of materials. Aid evaluation of potting materials for copper coils used at low temperatures to measure magnetic fields. Also determine effects of distribution of microballoons, voids, and porosity. Materials also evaluated for ease of use.
The search for complex organic molecules on Mars, including important biomolecules such as amino acids and carboxylic acids, will require a chemical extraction and a derivatization step to transform these organic compounds into species that are sufficiently volatile to be detected by gas chromatography mass spectrometry (GCMS). We have developed a ''one-pot'' extraction and chemical derivatization protocol using N-methyl-N-(tert-butyldimethylsilyl) trifluoroacetamide (MTBSTFA) and dimethylformamide (DMF) for the Sample Analysis at Mars (SAM) experiment instrument suite on NASA's the Mars Science Laboratory (MSL) mission. The temperature and duration of the derivatization reaction, pre-concentration of chemical derivatives, and gas chromatographic separation parameters have been optimized under SAM instrument design constraints. MTBSTFA/DMF extraction and derivatization at 300 1C for several minutes of a variety of terrestrial Mars analog materials facilitated the detection of amino acids and carboxylic acids in a surface soil sample collected from the Atacama Desert and a carbonate-rich stromatolite sample from Svalbard. However, the rapid reaction of MTBSTFA with water in several analog materials that contained high abundances of hydrated minerals, and the possible deactivation of derivatized compounds by iron oxides, as detected by XRD/XRF using the CheMin field unit Terra, proved to be highly problematic for the direct extraction of organics using MTBSTFA. The combination of pyrolysis and two different wet-chemical derivatization methods employed by SAM should enable a wide range of organic compounds to be detected by GCMS if present on Mars.
Siloxyurethane and epoxysilicone investigations in program to develop sterilizable electronic embedment materials and conformal coatings for applications in aerospace environment
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Explore the source record for details and available documents.