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Search indexed NASA NTRS and DOE OSTI research on propulsion, heat transfer, battery materials and energy systems. Follow report and document links to the original sources.

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At least 37 records · Page 2

Time-Accurate Unsteady Flow Simulations Supporting the SRM T+68-Second Pressure Spike Anomaly Investigation (STS-54B)

Time-accurate unsteady flow simulations are being performed supporting the SRM T+68sec pressure 'spike' anomaly investigation. The anomaly occurred in the RH SRM during the STS-54 flight (STS-54B) but not in the LH SRM (STS-54A) causing a momentary thrust mismatch approaching the allowable limit at that time into the flight. Full-motor internal flow simulations using the USA-2D axisymmetric code are in progress for the nominal propellant burn-back geometry and flow conditions at T+68-sec--Pc = 630 psi, gamma = 1.1381, T(sub c) = 6200 R, perfect gas without aluminum particulate. In a cooperative effort with other investigation team members, CFD-derived pressure loading on the NBR and castable inhibitors was used iteratively to obtain nominal deformed geometry of each inhibitor, and the deformed (bent back) inhibitor geometry was entered into this model. Deformed geometry was computed using structural finite-element models. A solution for the unsteady flow has been obtained for the nominal flow conditions (existing prior to the occurrence of the anomaly) showing sustained standing pressure oscillations at nominally 14.5 Hz in the motor IL acoustic mode that flight and static test data confirm to be normally present at this time. Average mass flow discharged from the nozzle was confirmed to be the nominal expected (9550 lbm/sec). The local inlet boundary condition is being perturbed at the location of the presumed reconstructed anomaly as identified by interior ballistics performance specialist team members. A time variation in local mass flow is used to simulate sudden increase in burning area due to localized propellant grain cracks. The solution will proceed to develop a pressure rise (proportional to total mass flow rate change squared). The volume-filling time constant (equivalent to 0.5 Hz) comes into play in shaping the rise rate of the developing pressure 'spike' as it propagates at the speed of sound in both directions to the motor head end and nozzle. The objectives of the present analysis are to: (1) capture the dynamic responses of the motor combustion gas flow to correlate with available low-frequency (less than 12.5 sample/sec) data and (2) observe the high-frequency (up to 50 Hz) characteristics of the response to determine any potentials for dynamic coupling.

Dougherty, N. S.↗

AmeriFlux FLUXNET-1F US-SRM Santa Rita Mesquite

This is the AmeriFlux Management Project (AMP) created FLUXNET-1F version of the carbon flux data for the site US-SRM Santa Rita Mesquite. This is the FLUXNET version of the carbon flux data for the site US-SRM Santa Rita Mesquite produced by applying the standard ONEFlux (1F) software. Site Description - Semidesert grassland encroached by mesquite (Prosopis velutina) trees. Please see Scott et al. 2009 JGR-Biogeo, 114, G04004

Scott, Russell↗

Mass properties report on 156-inch diameter SRM

Mass properties data for 156-in.-dia SRM booster with two segments are presented. The SRM baseline booster has a fixed 15 degrees canted nozzle and no thrust neutralization system. Summary mass properties data for alternative booster configurations are included.

Source record↗

A 156-in.-dia SRM mass properties report

Mass property data for the 156-in.-dia SRM booster with two segments are presented. The SRM baseline booster has a fixed 15 deg canted nozzle and no thrust neutralization system. Summary mass property data for alternative booster configurations are included.

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Determination of aerodynamic stability and drag of the Titan 3 C SRM during entry

An experimental aerodynamic investigation was conducted in the NASA/MSFC 14-inch Trisonic Wind Tunnel on a 0.00736 scale model of Titan 3 C Solid Rocket Motor (SRM). Static stability and drag data were obtained for Mach numbers of 0.6 to 4.96, angles of attack of minus 10 deg to 190 deg, and roll angles of 0 to 360 deg. The resulting data will be used to predict the dynamic motions of the SRM during entry which will then be compared to flight data. This comparison will improve and lend credibility to methods for predicting the entry dynamics of the space shuttle Solid Rocket Booster (SRB), which is needed for recovery studies and design of the parachute recovery system.

Ramsey, P. E.↗

Space Shuttle SRM metal case component fabrication

The 146 in. diam metal case components of the Space Shuttle Solid Rocket Motor (SRM) being developed have been successfully static-tested. The limitations placed on the program included current practice and facilities at the steel mills, forging suppliers, heat treaters, and machining operations. In addition, Thiokol had not previously fabricated metal components of this size with a minimum fracture toughness of 90 ksi-in. to 1/2 power. To insure that the SRM was producible within the established guidelines, it was necessary to coordinate all data heat by heat, forging by forging, and heat treat run by heat treat run. The basic fabrication sequences are outlined, and the data from the heat treat programs are presented.

Krummel, C. H.↗

Space shuttle SRM development

The successful static testing of the fourth Space Shuttle Solid Rocket Motor (SRM) is described. Transportation and support equipment concepts and component reusability are demonstrated. The evolution of the SRM transportation support equipment and special test equipment designs are reviewed, and development activities are discussed. Handling and processing aspects of large, heavy components are reviewed briefly.

Adams, I. C.↗

Space Shuttle SRM performance improvement

A number of options for Solid Rocket Motor (SRM) performance improvement were studied and evaluated by NASA with respect to payload improvement potential, technical risk, schedule, cost, and impact on Shuttle system performance. It was found that the SRM delivered specific impulse could be improved by increasing the nozzle expansion ratio from 7.16 to 7.72. This was achieved by decreasing the throat diameter of the nozzle exit cone, while staying within tooling, facility, and ICD limitations. A simple modification of the grain inhibiting pattern was made to reshape the thrust-time history and thereby obtain more delivered impulse during the early portion of motor operation. These performance options, initiated in October 1980, provide a 3,000 lb payload increase. Longer range options are the use of a filament wound composite case, a HTPB propellant, and further increases in the nozzle expansion ratio. These improvements have a potential of 10,000 to 11,000 lb payload increase.

Speak, C. A.↗

Meteorological assessment of SRM exhaust products' environmental impact

The environmental impact of solid rocket motor (SRM) exhaust products discharged into the free air stream upon the launching of space vehicles that depend upon SRM boosters to obtain large thrust was assessed. The emission of Al2O3 to the troposphere from the SRMs in each Shuttle launch is considered. The Al2O3 appears as particles suitable for heterogeneous nucleation of hydrochloric acid which under frequently occurring atmospheric conditions may form a highly acidic rain capable of damaging property and crops and of impacting upon the health of human and animal populations. The cloud processes leading to the formation of acid rain and the concentration of the acid that then reaches the ground, and the atmospheric situations that lead to the production of cloud and rain at and near a launch site, and the prediction of weather conditions that may permit or prohibit a launch operation are studied.

Dingle, A. N.↗

Acid droplet generation in SRM exhaust clouds

A free energy analysis is applied to the co-condensation/evaporation of H2O and HCl vapors on wettable particles in open air in order to model droplet nucleation in solid rocket motor (SRM) exhaust clouds. Formulations are defined for the free energy change, the drop radius, the saturation ratio, the total number of molecules, and the mean molecular radius in solution, as well as the molecular volume and the concentration range. The free energy release in the phase transition for the AL2O3 nuclei in the SRM exhaust is examined as a function of the HCl molefraction and nucleating particle radius, based on Titan III launch exhaust cloud conditions 90 sec after ignition. The most efficient droplet growth is determined to occur at an HCl molefraction of 0.082 and a particle radius of 0.0000013 cm, i.e. a molality of 5.355.

Dingle, A. N.↗

Space Shuttle SRM internal flows

Flow-visualization techniques were employed in a 1/8-scale model of the Shuttle SRM to investigate the dominant SRM internal flow patterns. The mode included the two aft segments, the aft dome, and the convergent portion of the gimballed nozzle. The effects of 'blowing', resulting from gases produced by the burning propellant, were simulated through the introduction, of a uniform distribution of water along simulated burn-back patterns representing the surface at three different times in a firing. It was found that the effects of vortices shed from protruding inhibitor sections were greatly diminished by the effects of wall injection. It was also found that the extent of circumferential flow resulting from the removal of a portion of protruding inhibitor was limited in scope. Strong circumferential flow in the aft dome was observed when no grain surface was present in the dome. This flow included nozzle-entrance vortices, the occurrence of which probably resulted from interactions between the submerged-nozzle flow and the boundary-layer flow in the aft dome of the case.

Waesche, R. H. Woodward↗

Transfer impedance measurements of the space shuttle Solid Rocket Motor (SRM) joints, wire meshes and a carbon graphite motor case

Using three different current injection methods and a simple voltage probe, transfer impedances for Solid Rocket Motor (SRM) joints, wire meshes, aluminum foil, Thorstrand and a graphite composite motor case were measured. In all cases, the surface current distribution for the particular current injection device was calculated analytically or by finite difference methods. The results of these calculations were used to generate a geometric factor which was the ratio of total injected current to surface current density. The results were validated in several ways. For wire mesh measurements, results showed good agreement with calculated results for a 14 by 18 Al screen. SRM joint impedances were independently verified. The filiment wound case measurement results were validated only to the extent that their curve shape agrees with the expected form of transfer impedance for a homogeneous slab excited by a plane wave source.

Papazian, Peter B.↗

Block 2 Solid Rocket Motor (SRM) conceptual design study, volume 1

Segmented and monolithic Solid Rocket Motor (SRM) design concepts were evaluated with emphasis on joints and seals. Particular attention was directed to eliminating deficiencies in the SRM High Performance Motor (HPM). The selected conceptual design is described and discussed.

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Shuttle data book: SRM fragment velocity model. Presented to the SRB Fragment Model Review Panel

This study was undertaken to determine the velocity of fragments generated by the range safety destruction (RSD) or random failure of a Space Transportation System (STS) Solid Rocket Motor (SRM). The specific requirement was to provide a fragment model for use in those Galileo and Ulysses RTG safety analyses concerned with possible fragment impact on the spacecraft radioisotope thermoelectric generators (RTGS). Good agreement was obtained between predictions and observations for fragment velocity, velocity distributions, azimuths, and rotation rates. Based on this agreement with the entire data base, the model was used to predict the probable fragment environments which would occur in the event of an STS-SRM RSD or randon failure at 10, 74, 84 and 110 seconds. The results of these predictions are the basis of the fragment environments presented in the Shuttle Data Book (NSTS-08116). The information presented here is in viewgraph form.

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The Determination of Forces and Moments on a Gimballed SRM Nozzle Using a Cold Flow Model

The Solid Rocket Motor Air Flow Facility (SAF) at NASA Marshall Space Flight Center was used to characterize the flow in the critical aft end and nozzle of a solid propellant rocket motor (SRM) as part of the design phase of development. The SAF is a high pressure, blowdown facility which supplies a controlled flow of air to a subscale model of the internal port and nozzle of a SRM to enable measurement and evaluation of the flow field and surface pressure distributions. The ASRM Aft Section/Nozzle Model is an 8 percent scale model of the 19 second burn time aft port geometry and nozzle of the Advanced Solid Rocket Motor, the now canceled new generation space Shuttle Booster. It has the capability to simulate fixed nozzle gimbal angles of 0, 4, and 8 degrees. The model was tested at full scale motor Reynolds Numbers with extensive surface pressure instrumentation to enable detailed mapping of the surface pressure distributions over the nozzle interior surface, the exterior surface of the nozzle nose and the surface of the simulated propellant grain in the aft motor port. A mathematical analysis and associated numerical procedure were developed to integrate the measured surface pressure distributions to determine the lateral and axial forces on the moveable section of the nozzle, the effective model thrust and the effective aerodynamic thrust vector (as opposed to the geometric nozzle gimbal angle). The nozzle lateral and axial aerodynamic loads and moments about the pivot point are required for design purposes and require complex, three dimensional flow analyses. The alignment of the thrust vector with the nozzle geometric centerline is also a design requirement requiring three dimensional analyses which were supported by this experimental program. The model was tested with all three gimbal angles at three pressure levels to determine Reynolds number effects and reproducibility. This program was successful in demonstrating that a measured surface pressure distribution could be integrated to determine the lateral and axial loads, moments and thrust vector alignment for the scaled model of a large space booster nozzle. Numerical results were provided which are scaleable to the full scale rocket motor and can be used as benchmark data for 3-D CFD analyses.

Whitesides, R. Harold↗

Space shuttle SRM interim contract, part 2

The characteristics of the solid rocket propellant for use with the space shuttle rocket engine are discussed. Design ramifications have created different web thicknesses and motor operating pressures which have necessitated small changes in the required propellant burning rate at 1,000 psia. However, the SRM burning rate remains well within the range demonstrated in the Poseidon and Minuteman first stage motors. Any change in propellant burning rate can be accomplished readily by a slight modification in the oxidizer particle size distribution. The ballistic and mechanical properties of the propellant remain unchanged from the baseline (Configuration 0).

Source record↗

SRM filament wound case resin characterization studies

The amine cured epoxy wet winding resin used in fabrication of the SRM filament wound case is analyzed. High pressure liquid chromatography (HPSC) is utilized extensively to study lot-to-lot variation in both resin and curing agent. The validity of quantitative hplc methodology currently under development in-process resin/catalyst assay is assessed.

Chou, L. W.↗